Graphite GR910 Bedienungsanleitung
Graphite 10 Model GR910
Free-standing Multi Fuel Non-Boiler Stove
Instruction Manual
- -
Published August 2014
Please note This appliance must, at all
times, be operated in accordance with
the instructions to minimise the amount
of smoke produced.
You will need to refer to the serial
number of your stove should you
ever need to make a claim under the
Graphite Warranty. You will find the
serial number, beginning with GR, on
the CE plate at the rear of the stove
as well as on the lid of the outer
packaging.
Write the date the stove was delivered
to you below as this is likely to differ
from the purchase date.
Ref: GR910 / UK-NI-ROI / V4-05-07-14
Graphite
www.hi-flame.com
CONTENTS
2
Page
3
4
5
5
6
6
7
8
9
10
12
13
14
15
15
16
20
21
22
23
24
28
28
33
33
34
36
37
38
Back Cover
Standard Features
General Dimensions
Technical Data
CPR Declaration of Performance
Introduction
Packing List
Installation Regulations
Important Safety Advice
Assembling the Stove
Flue Options
Smoke Control Areas
Recommended Fuels
Prohibited Fuels
Understanding Fuel Types
Important: First Fires
Burning Wood Logs
Burning Mineral Fuels
Some Simple Tips
Removing Ash
Installation Check-list
Installation General Guidelines
Commissioning
Trouble-shooting
Routine Checks
Standing Down
Routine Maintenance
Annual Service
Service Record
The Graphite Warranty
Spares Service
Model Graphite 10
GR910
Free-standing
Multi Fuel Non-Boiler
Stove
PLEASE NOTE
This instruction manual is also used for
a number of other stove models in the
Hi-Flame product range and therefore
some of the stove photographs and
diagrams used, which are used for
guidance purposes only, may differ
slightly from your new Graphite stove.
However, the principles illustrated here
remain the same.
Hi-Flame Fireplace (UK) Limited
Graphite
IMPORTANT
In the interests of safety please
read these instructions carefully
before installing or operating
your new stove. Even if you have
installed or operated stoves before,
manufacturers’ requirements can
vary and can also change with
updates to building regulations.
If installed in a UK Smoke Control
Area this stove must be operated
in accordance with the instructions
to minimise the amount of smoke
produced.
STANDARD FEATURES
1 Primary Air Control Air which enters
under the grate for burning multi fuels,
(other than wood). Also used at the
beginning of wood fires
2 Pre-heated Secondary Air
Control Air enters at the base of the
stove is pre-heated to ensure the fire-
chamber is not cooled down by new
colder air. This ensures a higher fire-
chamber temperature and therefore a
cleaner, more efficient burn. Controls
the air supply when burning wood
3 Pre-heated Tertiary Air
System Pre-heated
air enters the stove
through jets in the
special cast iron heat
sink at the rear of
the firechamber. This
ensures a much
longer, cleaner burn
from the Graphite 10
even in the latter
stages of fire cycle
4 Airwash System
Part of the secondary
air control system
which diverts pre-
heated air down
along the front of
the glass to burn off
unwanted dry sooty
particulates and
help keep it clean
5 Convection System
Draws in air at the rear
base, heats it and then
convects it from just
below the front of the lid.
3
1
3
2
5
4
5
4
GENERAL DIMENSIONS
All dimensions in millimetres
TECHNICAL DATA
GENERAL SPECIFICATION
Model Name Graphite 10
Model Number GR910
Overall Height 735 mm
Overall Width 605 mm
Overall Depth 494 mm
Net Weight 151 kg
CPR DECLARATION OF PERFORMANCE
The materials, design, construction and
operating instructions, as well as the CE
marking, meet or exceed the EN13240
Type Test requirements for this type
of appliance. Data derived from Kiwa
GasTec BS EN13240: 2001 tests
BURNING WOOD LOGS
(intermittent use):
Nominal Heat Output 10.0 kW
Refuelling Interval 1.0 hr
Efficiency (net) 80.3%
Mean CO Emission (at 13%) 0.14%
Mean Flue Gas Temperature 348ºC
Flue Gas Mass Flow 5.7 gs
SMOKELESS FUEL –ANCIT
Intermittent use:
Nominal Heat Output 11.0 kW
Refuelling Interval 2.0 hrs
Efficiency (net) 71.9%
Mean CO Emission (at 13%) 0.26%
Mean Flue Gas Temperature 418ºC
Flue Gas Mass Flow 6.7gs
5
SMOKELESS FUEL –ANCIT
Continuous use:
Nominal Heat Output 11.7 kW
Refuelling Interval 4.0 hrs
Efficiency (net) 73.6%
Mean CO Emission (at 13%) 0.24%
Mean Flue Gas Temperature 404ºC
Flue Gas Mass Flow 7.6 gs
Tests at nominal output, burning both
wood logs and mineral fuel, were
carried out with a flue draught of 12 Pa.
MINIMUM DISTANCES TO
COMBUSTIBLE MATERIALS
Rear 600 mm
Sides 600 mm
FLUE
Flue configuration top or rear
Flue pipe diameter (6”) 150 mm
Height to centre of rear flue 560 mm
From centre of top flue to back 168 mm
Minimum flue height
from top of stove 4500 mm (15’)
Recommended flue draught 12 Pa
FUEL REQUIREMENTS
Wood Logs:
Moisture content <20%
Maximum Log Length 450 mm (18”)
Maximum Fuel Load 4.15kg (9 lb 2 oz)
Multi Fuel:
Authorised Smokeless Fuels
Recommended Fuel Load 2.78 kg (6lb 2 oz)
See www.hetas.co.uk for approved fuels
INTRODUCTION
Thank-you for purchasing the
Graphite 10 stove. We are confi dent
that with its state-of-the-art
combustion and convection
technology it will warm your home
even on the coldest winter days
and provide you with many years of
pleasurable heat.
Before you install or operate your
stove however, please read this
booklet which contains important
safety advice as well as instructions
which will help you make the most
of your new stove.
All users of this stove should be
aware of the contents of this
handbook. If other people are going
to operate the stove then please
keep this booklet handy so that it
can always be quickly referred to.
Never let anyone use the stove who
is unfamiliar with its correct
operation.
6
WATCH OUT !
CARBON MONOXIDE KILLS
PACKING LIST
As soon as you receive your new stove
please check that you have a full set of
components as set out in the list below.
In the unlikely event of a shortage,
please report this immediately to the
dealer you bought the stove from.
Never attempt to operate the stove with
missing or damaged components.
Product Information
1 Instruction Booklet
1 Warranty Card
Stove Components
1 Stove Lid
1 Handle Cover
1 Handle Cover Securing Bolt
1 Log Retaining Bar
1 Flue outlet blanking plate
Equipment
1 Ashpan
1 Operating Tool
Tool Bag
1 Safety Mitten
2 Spare Glass Retaining Clips
2 Spare Glass Retaining Clip Screws
1 Spare Rope Seal (for door)
1 Allen key (for door hinges)
7
INSTALLATION
REGULATIONS
You must ensure that your stove is
installed by a recognised competent
person who is appropriately qualified in
the installation of stoves and that the
installation complies with all local,
national and European building
regulations.
In the UK we strongly recommend
using a Hetas registered installer (www.
hetas.co.uk) and in Ireland a registered
installer from INFO – the Irish
Nationwide Fireplace Organisation
(www.fireplace.ie).
The installer should refer to the current
issue of British Standard BS 8303, Code
of Practice for installation of domestic
heating burning solid mineral fuel, the
current issues of British Standards BS
EN 15287-1:2007 design, installation
and commissioning of chimneys (www.
hetas.co.uk/professionals/standards), as
well as Building Regulations, Local
Authority Byelaws and other
specifications / regulations as they
affect the installation of the appliance.
For further information please consult:
England & Wales Building Regulations
Document J (revised October 2010) –
Combustion Appliances and Fuel
Storage Systems
www.planningportal.gov.uk
Scotland Building Standards (2001)
Domestic
www.sbsa.gov.uk
Northern Ireland Building Regulations
(Northern Ireland) 2000 / Amendment
2006 / Amendment No 2 2006
www.buildingcontrol-ni.com
Isle of Man Building Regulations
(2007) – Isle of Man
www.gov.im
Republic of Ireland NB A new
Document J – Heat Producing
Appliances will be published in
September 2014 with new legal
responsibilities for the installer and
homeowner including the mandatory
fitting of CO alarms.
www.environ.ie
Other Information Points
Soliftec For additional useful
information and links to the
government websites above, including
informative downloads, visit
www.soliftec.com.
The Solid Fuel Association website
is also a very good source of practical
information and downloads
www.solidfuel.co.uk.
The British Flue and Chimney
Manufacturers
Association website www.bfcma.
co.uk, produces a number of authorita-
tive and informative download guides
to flues and chimneys for solid fuel
stoves.
• To ensure your safety make sure that
your stove’s installation complies with
all local building regulations’ ventilation
requirements. Low energy houses have
their own particular requirements and
these should be strictly adhered to.
• Do not use flammable liquids to ignite
the fire. In the confined space of the
firechamber there is a real potential to
cause a life-threatening flash flame or
explosion.
• Never over-fire the stove. If any
external parts of your stove glow red
during operation then immediate action
should be taken to reduce the supply
of air to the firechamber through the
Primary and Secondary air controls
which should quickly limit the intensity
of the fire.
• This stove is CE approved and tested
to EU EN13240 standards in Holland
by SGS (www.sgs.co.uk). Alterations
to its construction could be potentially
dangerous and will also render your
product warranty void.
• Do not use aerosol products in the
vicinity of the stove when it is in use.
• Check and clean the stove’s flue way
and the top of baffle plate regularly
to help avoid potential blockages (see
page 34).
• Clean your chimney regularly (see
page 34).
For more information on stove
safety please visit
www.stovesafetyfirst.com
8
IMPORTANT SAFETY ADVICE
• Ensure that an approved carbon
monoxide detector (BS EN50291:2001)
is fitted in the same room as the stove.
It should be powered by a battery
designed for the working life of the
alarm. Please note that since October
2010 this is now a requirement under
UK Building Regulations.
• External surfaces including the fire-
chamber door and operating handles,
windows, flue pipes and stove
bodywork will become extremely hot.
Always use the tool provided and avoid
touching these parts of the stove
without proper protection, such as heat
resistant gloves or other protective aids.
• Potentially combustible material or
objects such as soft furnishings should
never be left on or near any of the
stove’s hot surfaces. Ensure that wood
supplies and log baskets are kept at a
safe distance from the stove.
• Never leave children unattended in
the room where your stove is being
operated. Ensure that children are
aware of the potential danger and
make sure that they keep clear of the
stove when it is in operation. Where
children, the elderly or the infirm are
present always use an approved safety
fireguard (BS6539) to prevent
accidental contact with the stove.
• This stove should not be fitted in a
room with an extractor fan (eg kitchen)
as this will adversely affect the air
quality in the room and could be
dangerous for the room’s occupants. It
will also starve the stove of combustion
air and reduce the stove’s efficiency.
9
ASSEMBLING THE STOVE
Your new Graphite stove is extremely
heavy. Always handle with care and
make sure that you have additional
strong help when you move it.
The door and door handle, should
not be used to grip the stove as they
could be damaged from supporting the
stove’s weight. Items, such as the lid
and fuel retaining bar, can be removed
to help reduce the weight. Under no
circumstances should the door be
removed as this will invalidate your
Graphite Warranty.
Unpack
Remove your new stove from its
recyclable packaging. Retain this until
the stove is installed and is fully
operational. Unfasten retaining wires
and remove any components, including
those inside the ash pan, from inside
the stove
Inspect
Please inspect the stove to check that it
has not been damaged in transit –
never attempt to install a stove which
has been damaged. If damage is
suspected then report this immediately
to your stove dealer
Check List
Study the component packing list on
page 7 and make sure that you have
all of the components listed before
proceeding. Some components are
contained within the ash pan
Baffle Plate
Check the position of the baffle plate
inside the ‘roof’ of the stove to ensure
that it has not moved. This is a heavy
metal plate which sits at an angle. The
base of this plate should sit securely on
top of the tertiary air channel on the
back wall with retaining lips on the
baffle plate fitting over the tops of the
side firebricks. It is best to fully
familiarise yourself with the baffle
plate’s correct location by practising
removing it and re-fitting it prior to
installation as you will need to regularly
check the top of this plate and the
access to the flue way to avoid potential
soot build up and blockages.
To remove the baffle plate firstly remove
the firefence or log bars. Then use both
hands to push the baffle upwards from
the middle to clear the retaining lips,
then simply drop it down to one side
and carefuly manoeuvre it from the
firechamber. Once you know how to do
this it is very easy. See page 34
Handle Assembly
Thread the split washer along the
handle bolt. Feed the bolt and washer
through the handle grip. Use a Phillips
crosshead screwdriver to attach the
assembled grip to the door handle
clamp mechanism on the door, being
careful not to over-tighten.
Moving the Stove
Always lift the stove to position it.
Alternatively place the stove on heavy
duty plastic sheeting or thick floor
covering to finally manoeuvre it. Ensure
decorative surfaces, such as ceramic or
laminate flooring, as well as the hearth,
are all adequately protected from
scratches.
10
FLUE OPTIONS
The GR910 stove can be configured for
a 150mm (6”) top or rear flue outlet.
Under no circumstances should the flue
pipe diameter be reduced from 150mm
(6”) as this could be extremely
dangerous.
Remember a top flue outlet will always
be the most efficient choice if it can be
undertaken safely.
Top Flue Outlet
For a top flue outlet the aperture should
already be open on the top of the fire-
chamber bodywork and the flue collar
fitted at the factory.
On some models the flue collar may be
contained in the ash pan, in which case,
remove the loose fitting lid by pulling it
forward and lifting it upwards. Attach
the collar using the two bolts supplied.
Ensure that a good seal is made
between the firechamber surface and
the gasket on the flue collar – use fire
cement if necessary.
Re-attach the lid, ensuring it is pushed
towards the back of the stove and
‘locks’ securely against its locating lugs.
When the lid is properly located the
flue collar should be perfectly central in
the lid aperture. The flue pipe can then
be fitted through the lid into the collar.
Again, neatly apply a seal of fire cement
and / or fire rope to ensure an air-tight
connection.
Avoid getting fire cement on the
paintwork by masking the immediate
working area. Any excess fire cement
should be removed immediately.
Your Graphite stove should already be factory
configured to take a top flue outlet with the flue
collar fixed in position as shown above
If using the rear flue option then the rear heat
shield / Convection Scoop should be removed to
expose the rear flue outlet blanking plate
The flue and blanking plate are then swapped
over. Be careful to ensure good air-tight seals are
maintained on the new attachments – use fire
cement if necessary
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