Green Light Cycle Urban Ryder Bedienungsanleitung

WARNING: You are the only person responsible for your personal safety. Do not operate or ride any Power

Assisted Bicycle unless you are already a competent bicycle rider. The bike can quickly reach high

speeds, cauon must be exercised when operang the Urban Ryder. Carefully read the following

informaon (even if you are an experienced rider), wear a helmet and safety equipment, and obey

all Provincial and Federal motor vehicle laws. An unprotected head is highly suscepble to injury,

even from the lightest contact, but wearing a helmet that meets UL or CSA tesng standards may

help prevent injury. 10/09/13

USER MANUAL

POWER ASSISTED BICYCLES

™

USER MANUAL - URBAN RYDER™

www.greenlightcycle.com1-855-GRN-RYDE (1-855-476-7933)

TABLE OF CONTENTS

Table of Contents

Parts Identication Diagram..........................................................................................................................................3

Assembly Instructions...................................................................................................................................................4

Assemble the Bike: Handlebars........................................................................................................................... 5

Assemble the Bike: Front Wheel ........................................................................................................................6

Assemble the Bike: Front Wheel & Pedals ..........................................................................................................7

Assemble the Bike: Seat Installation & Tire Pressure......................................................................................... 8

Urban Ryder™ Operation: Battery Removal & Installation, Precautions, Charging, and Storage......................... 9

Removal & Install the Battery ..............................................................................................................................9

Charging the Battery..........................................................................................................................................10

Long Term Battery Care..................................................................................................................................... 11

Extending the Life of Your Battery .....................................................................................................................12

Urban Ryder™ Operation: System and Battery Power “ON/OFF”...........................................................................13

Introduction ........................................................................................................................................................13

Power Up Your E-Bike .......................................................................................................................................13

Using the King Meter®.......................................................................................................................................14

Time Setting.......................................................................................................................................................14

Top Riding Speed ...................................................................................................................................... 14

Display Units..............................................................................................................................................15

Wheel Diameter Setting.............................................................................................................................15

Backlight Brightness ..................................................................................................................................15

Exit Settings.......................................................................................................................................................15

Normal Operation of E-Bike...............................................................................................................................15

Power OFF ................................................................................................................................................15

Speed Display............................................................................................................................................15

Pedal Assist Level and Throttle Power Off/On Selection...................................................................................16

King Meter® Display Backlight and Bike Head Light.................................................................................16

Distance and Time Display ........................................................................................................................16

Battery Capacity ........................................................................................................................................16

Malfunction Codes .............................................................................................................................................17

Display Malfunction Codes ........................................................................................................................17

Button Battery Replacement.............................................................................................................................. 17

Pedal Assist & Thumb Throttle...........................................................................................................................17

Braking System..................................................................................................................................................17

Pre-Ride Checklist .............................................................................................................................................18

Pre-Ride Checklist and Familiarization Before Your First Ride ................................................................. 18

Operation of Power Assisted Bicycle Controls ..........................................................................................18

“10 Point” Check List .................................................................................................................................18

Urban Ryder™ Operation: Usage ...............................................................................................................................19

Urban Ryder™: Troubleshooting................................................................................................................................20

Urban Ryder™: Care & Maintenance..........................................................................................................................21

Transporting an Electric Bicycle......................................................................................................................... 21

Care & Cleaning ................................................................................................................................................22

Urban Ryder™: Warranty.............................................................................................................................................23

WARRANTY REGISTRATION INFORMATION CARD ................................................................................................. 24

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USER MANUAL - URBAN RYDER™ PARTS IDENTIFICATION DIAGRAM

1. Tektro® Front Disc Brake

2. Tire Valve Stem

3. Front Suspension

4. Front Fender

5. Front Light

6. Brake Levers

7. King Meter® LCD Display

8. Bell

9. Thumb Throle

10. Shi Lever

11. Handlebar

12. Frame

13. Seat Post

14. Quick Release Seat Lock

15. Seat

16. Baery Key

17. Baery

18. Rear Fender

19. Rear Brake Calliper

20. Tektro® Rear Disc Brake

21. Shimano® Freewheel

22. Hub Motor by 8FUN

23. Shimano® Derailleur

24. Tires

25. Spokes

26. Rims

27. Kickstand

28. Chain

29. Controller box

30. Chain Wheel and Crank

31. Pedals

32. Front Brake Calliper

Parts Identication Diagram

30 25

USER MANUAL - URBAN RYDER™

www.greenlightcycle.com1-855-GRN-RYDE (1-855-476-7933)

ASSEMBLY INSTRUCTIONS

Congratulaons on receiving your Urban Ryder™ Electric Bicycle!

Open the box from the top by cung the 3 bands and the packaging tape. Carefully remove the 3 styrofoam packing

blocks. Remove the front wheel before removing the bicycle. Remove the bicycle by liing it straight out of the box (may

require 2 people). Be careful not to scratch yourself or the bike on the carton. Stand the bike on a clean at surface and

remove the styrofoam packing material strap ed to the frame and various parts. Be careful not to scratch the bike or cut

yourself when snipping the strap es. Be sure to keep any small packages of parts and paperwork that come with the bike.

Check all contents to ensure you have each part required for assembly.

Box Contents:

1 x Bike Frame with Rear Wheel Aached

1 x Front Wheel

2 x Pedals (Le & Right)

1 x Lithium Baery 48 Volts 10Ah

2 x Baery Keys

1 x 120 Volt Charger

1 x Seat

1 x Tool Kit: 5 x Hex Wrenches (2mm, 3mm, 4mm, 5mm, 6mm)

3 x Wrenches, double sided (8mm & 10mm, 13mm & 15mm, 14mm & 17mm)

1 x Screwdriver, double sided (star & slot conguraon)

1 x King Meter® Owner’s Manual

1 x Shimano® Gear and Tektro® Brake Data Sheets

1 x Green Light Cycle Owner’s Manual

Now that you have your bike out of the box and unpacked, it is me to charge the baery. Please refer to the Baery

Removal & Installaon, Precauons, Charging, and Storage instrucons on page 10. It is beer to remove the baery from

the bike for the rst charging as this will make the bike assembly easier, with no cords in your way.

Assembly Instructions

Battery Lock

Unlock the baery with the key by inserng the key in the boom lock close to

the frame. Turn the key one half turn counter clockwise to unlock and remove

the key. Pull the baery straight up by the folding handle to remove from the

bike. Follow the charging instrucons to complete the baery to full charge.

Reinstall the baery into the bike aer you have completed the bike assembly.

WARNING: Please keep the keys to your electric bicycle in a safe place. Each set of keys are unique to

your parcular electric bicycle and we do not keep a copy of your key on le. !!

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USER MANUAL - URBAN RYDER™ ASSEMBLE THE BIKE: HANDLEBARS

Tools required (received in your Tool Kit):

5 x Hex Wrenches (2mm, 3mm, 4mm, 5mm, 6mm)

3 x Wrenches, double sided (8mm & 10mm, 13mm & 15mm, 14mm & 17mm)

1 x Screwdriver, double sided (star & slot conguraon)

Assemble the Bike: Handlebars

1. Handlebars

Install the handlebars by removing the 2 stem faceplate bolts. Turn the handlebar to ensure that the wiring is not twisted

and ows upward toward the handlebars without kinking. Place the handlebars in the half round stem cut-out making sure

that the grooves (splines) are aligned correctly, in the centre of the cut-out. Replace the faceplate and ghten the bolts

evenly so that the faceplate sits at over the handlebar.

Fig. 1.1 Handlebars

Fig. 1.2 Handlebar Stem Cut-out Fig. 1.3 Handlebar Stem With

Handlebar Inserted

Fig. 1.4. Handlebar Face-

plate With Tight-

ened Bolts

Fig 1.5. Quick Release Lever, Front

Wheel

Quick Release Lever on the Front Wheel

Urban Ryder™ uses a quick release lever to lock the front wheel into

the fork dropouts. Quick release levers are safe and convenient when

adjusted properly. Before riding your bicycle you must understand how

they work and how to use them properly to prevent serious injury or

death from a fall.

Quick release levers use a cam acon to clamp the front wheel in place.

Due to their adjustable nature, it is crical that you understand how they

work, their proper use, and how much force is needed to secure them

correctly.

USER MANUAL - URBAN RYDER™

www.greenlightcycle.com1-855-GRN-RYDE (1-855-476-7933)

ASSEMBLE THE BIKE: FRONT WHEEL

CAUTION: The full force of the cam acon is needed to clamp the wheel securely. Holding the nut with

one hand and turning the lever like a wing nut, is NOT a safe or eecve way to close a quick

release and will not clamp the wheel safely to the forks.

WARNING: Operang the bike with an improperly adjusted wheel or Quick Release Lever, can allow the

wheel to wobble or fall o the bicycle. This can cause serious injury or death.

Assemble the Bike: Front Wheel

2. Installing the Front Wheel

Install the front wheel by rst inserng the Quick Release rod into the wheel axel. There are 2 small springs on the Quick

Release rod that have dierent diameters on each end. Install the springs so that the ends with the larger diameter are

next to the Quick Release and the round nut. Make sure the round black nut is on the disc side of the wheel and the lock

lever is on the opposite side.

Tighten the round nut onto the rod so the rod threads are almost ush with the outside of the nut. Be careful not to cross

the threads and ghten by hand only.

Place the Quick Release Lever in the open posion. Have someone hold and li the bike by the handlebars to posion the

front wheel into the forks. Make sure that you line up the brake disc with the brake calliper when inserng the front wheel

axel into the fork drop outs. Check to ensure that the axel has engaged all the way into the fork dropouts before clamping.

Fig. 2.1 Front Wheel Quick Release Fig. 2.2 Quick Release Nut &

Rod Thread

Fig. 2.3 Front Wheel, Quick

Release Inserted Into

Wheel Axle

Fig. 2.4 Front Forks & Brake

Calliper

Fig. 2.5 Quick Release Lever

In Closed Position

! !

It is essenal that you know how to install and remove your wheels safely. If you are unsure ask your local bike shop to

install or assemble your bike and wheels. Understand and apply the correct technique for clamping your wheel in place

with a Quick Release Lever. Before each ride of your bike, check that the wheel is securely clamped properly and the Quick

Release Lever is in the correct posion and locked.

Larger

Diameter to

Outsides

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USER MANUAL - URBAN RYDER™ ASSEMBLE THE BIKE: FRONT WHEEL

To ghten the Quick Release and axel into the fork dropout, ensure the Quick

Release is in the open posion with the lever parallel to the ground (the lever

should be at a 90° angle to the forks). With the lever in this posion, ghten

the round nut nger ght. You will not be able to close the lever to the locked

posion yet.

Next, loosen the nut approximately 3 quarter turns (counter clockwise) and li

the lever upward to lock the wheel in place. The lever should be almost parallel

to the front fork when locked. If the tension is correct, the lever should close

ghtly. When closing the lever it should leave a clear imprint in the palm of

your hand (the imprint may not be as deep as the hand model’s picture).

When the lever is locked in this posion (parallel to the fork), it will not easily

be opened if it catches on any objects while riding your bike. To increase or

decrease the tension, open the lever and adjust the nut clockwise or counter

clockwise, 1/8 turn at a me. Repeat unl the tension is sucient. Less than

1/2 a turn on the adjusng nut can make the dierence between safe clamping

force and unsafe clamping force.

Assemble the Bike: Front Wheel

Fig. 2.7 Forks Secured Onto

Front Wheel

Fig. 2.6 Imprint of Quick

Release Lever After

Correctly Closed

Fig. 3.2 Crank Arm, Right

Pedal Inserted

Fig. 3.1 Left & Right Pedals

3. Pedal Installaon

Note: “L” and “R” (“L”=le & “R”=right) is stamped on the threaded ends of the

pedals. The pedals have opposite thread direcons and must go on a specic

side of the bike. Le and right side of the bike is determined by sing on the

seat.

The Le Pedal has a reverse, non-standard thread and must be turned counter

clockwise to be screwed in.

The Right Pedal has a standard thread and must be turned clockwise to be threaded in.

Apply some grease to the pedal threads before aaching. Install the Right Pedal to the chain sprocket side of the bike and

the Le Pedal to the opposite side (same side as the baery key).

Start the pedal threads into the crank arm threads, by hand, at least 4 complete 360° turns to ensure the pedals are not

cross-threaded. Incorrect installaon of the pedals is not covered under warranty. Complete by securely ghtening with a

15mm wrench.

WARNING: Poorly ghtened pedals can result in injury or death. !!

USER MANUAL - URBAN RYDER™

www.greenlightcycle.com1-855-GRN-RYDE (1-855-476-7933)

ASSEMBLE THE BIKE: SEAT INSTALLATION

4. Seat Installaon

Idenfy the “Minimum Insert Line” on the seat post. Insert the seat post into the seat tube so the Minimum Insert Line is

not visible. The seat post sha must be installed so that the Minimum Insert Line is below the Quick Release Lever.

Assemble the Bike: Seat Installation

Fig. 4.1. Seat Post,

“Minimum Insert

Line”

Fig. 4.3 Seat Post Inserted

Correctly, Past

“Minimum Insert

Line”

Fig. 4.2 Incorrectly Installed

Seat Post

With the Quick Release Lever in the open posion (the lever should be at a 90° angle to the seat tube), insert the seat post

into the seat tube. Tighten the Quick Release clamp by turning the tension adjusng nut clockwise, with one hand on the

cam lever to keep it from rotang. Li the Quick Release Lever up to the locked posion.

Grab the seat by the saddle with both hands to aempt to rotate the seat. If you are unable to force the seat out of

alignment with the frame the clamp is ght enough. If the seat moves out of alignment with the frame, increase the

tension on the adjusng nut approximately a 1/4 turn and try again. The seat height can be adjusted from 37.4 - 42.1

inches (950mm - 1070mm).

Fig. 5.1 Tire Pressure Ratings

CAUTION: Less than 1/2 a turn on the adjusng nut can make the dierence between safe clamping force

and unsafe clamping force.

CAUTION: A poorly adjusted seat can result in personal injury or death.

CAUTION: The res have NOT been lled with air to the correct capacity for shipping purposes. !!

5. Tire Pressure

Using a hand pump, ll the res with air to the

rang on the sidewall. We recommend a hand

pump to avoid over inang the res, which can

easily happen when using a high pressure air line

at a gas staon or automove re store.

The res are rated for a maximum of pressure of

“450 kPa” or “65 PSI”.

1-855-GRN-RYDE (1-855-476-7933) www.greenlightcycle.com

USER MANUAL - URBAN RYDER™ URBAN RYDER™ OPERATION: BATTERY

6. Remove and Install the Baery

Urban Ryder™ Operation: Battery - Removal & Installation, Precautions, Charging, and Storage

Fig. 6.1 Battery Lock

CAUTION: Fully charge the baery before the rst use!

Failure to do this can result in decreased baery

performance for the life of the bike and void your

baery warranty.

CAUTION: Do not aempt to open or repair your baery or

charger. If you need another baery or charger

contact your dealer or Green Light Cycle Ltd.™

CAUTION: Do not touch the baery sockets or blades with

your hands, any metal object or other material that

conducts electricity.

CAUTION: Never put the baery or charger in reach of

children.

CAUTION: Do not use any charger except the one that came

with your Urban Ryder™ Electric Bike.

Fig. 6.2 Battery - 1/2”

Rounded Edge

Towards Seat Post

Lithium Baery Precauons

Unlock the baery from the controller box by inserng the baery key into

the lock, located on the boom of the baery near the crank arm and pedals.

Remove the key before trying to li the baery away from the bike. Remove

the seat or turn it sideways to slide the baery straight up and out of the cradle,

using one hand on the folding handle and the other hand to hold the bike

steady.

Install the baery in the reverse order of removal. Ensure the top of the

controller box, where the base of the baery rests, is clear of any dirt or debris.

Slide the baery into the grooved cradle with the 1/2” rounded edge against the

seat post tube, unl the baery base rests ghtly onto the controller box and

the connecng blades are rmly in the baery sockets.

1/2”

Rounded

Edge

Do not use excessive force to t the baery into the base, as it could damage the connecon sockets or blades. Be sure to

always lock the baery aer placing in the cradle.

CAUTION: Do not aempt to open or repair your baery. This may cause electrical shock or re and

will void your warranty. Should you have a problem or need another baery contact Green

Light Cycle Ltd.™ Should your baery become hot, emit smoke or unusual orders, remove the

baery to a dry area outside immediately.

CAUTION: Fully charge the baery before the rst use! Failure to do this can result in decreased baery

performance for the life of the bike and void your warranty.

USER MANUAL - URBAN RYDER™

www.greenlightcycle.com1-855-GRN-RYDE (1-855-476-7933)

URBAN RYDER™ OPERATION: BATTERY

As lithium baeries do not suer from Memory Eect, it is not required for the baery to be empty to begin a charge. Top

up charging every me you have completed your ride is recommended. A new baery might take 2 or 3 charges before it

performs at its full capacity. All baeries have a nite life cycle and eventually lose storage capacity below a useful level.

Kept in good condion, a lithium baery will perform at least 300 to 900 full charge cycles with a retenon of 70% from its

original capacity. Small top up charges count fraconally towards a single full cycle charge. The baery may be charged on

or o the bike. Always charge the baery with the key in the “OFF” posion. Never charge a hot baery or immediately

aer a long ride; let the baery cool for approximately 1 hour prior to charging.

Do not leave the charger plugged into the baery for long periods of me, as this can damage the baery. Always charge

the bike in a dry, clean place. Keep the charger dry and clean. Avoid storing your baeries in extreme temperatures, hot or

cold, and keep in a cool dry place. Always plug the baery charger into a grounded ELECTRICAL circuit.

The baery can be used in any weather between 1°C to 38°C. Extreme heat or extreme cold can shorten the baery range.

Try to avoid fully discharging the baery. It may be possible aer the baery is discharged to turn o the bike, wait a few

seconds, and turn it back on to get a small amount of power. This “pulsing” (turning o and on) will permanently damage

the baery. Lithium baeries prefer frequent paral discharge charge cycles rather than fewer, full, deep cycle charges.

To prevent premature failure of your baery and for your warranty to remain in eect, you must charge and discharge the

baery at least once per month.

7. Charging the Baery

The supplied baery is a Lithium, 48 Volts and 10amp hours. Check to ensure that the charger voltage is correct for your

baery. The charger should read “Output 55VDC 2A”. Only use a wall receptacle with a grounded circuit to plug your

charger into.

Fig. 7.1 Battery Key - OFF Fig. 7.3 Battery & Charger

Fig. 7.2 Battery Charging

Port

WARNING: Never charge the baery outside in wet weather, as there is a chance of electrical shock,

electrocuon, and death.

! !

Urban Ryder™ Operation: Battery - Removal & Installation, Precautions, Charging, and Storage

Andere Handbücher für Urban Ryder

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