Greenbridge PC1000 Bedienungsanleitung
OPERATION MANUAL |SPARE PARTS LIST
PC1000
GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: 440.357.1500, FAX: 440.352.9553
WWW.GREENBRIDGE.COM
12MM
CONTENTS
PART I
1 General Safety Instructions ................................................................ A1
1.1 Basic Operation......................................................................... A1
1.2 Basic Safety Precautions ........................................................... A1
1.3 Safety Instructions Governing Specific Operational Phases..... A2
1.4 Warning of Electrical Dangers .................................................. A3
1.5 Grounding Instructions Shall Include the Following ................ A3
1.6 Before Operating....................................................................... A4
1.7 During Operation ...................................................................... A4
1.8 After Operating ......................................................................... A4
1.9 Signs and Symbols .................................................................... A5
2 Machine Information ......................................................................... A6
2.1 Areas of Application ................................................................. A6
2.2 Environment Information.......................................................... A6
2.3 Storage ...................................................................................... A7
2.4 Machine Description ................................................................. A7
2.5 Safety Devices........................................................................... A8
2.6 Technical Specification ............................................................. A9
3 Preparation Before Operating the Machine.......................................A11
3.1 Shipping ...................................................................................A11
3.2 Transportation & Centre of Gravity .........................................A11
3.3 Construction Layout................................................................ A12
3.4 Installation............................................................................... A13
3.5 Operation Space ...................................................................... A14
3.6 Operating Elements................................................................. A15
3.7 Instructions for Loading PP Strap ........................................... A17
3.8 Auto Strap Feeding Process .................................................... A19
4. Operating the Machine..................................................................... A21
4.1 Soft Tension Operation ........................................................... A21
4.2 High Tension Operation.......................................................... A21
4.3 Function Encoder .................................................................... A22
5. Adjustments ..................................................................................... A23
5.1 Strap Amount in the Accumulator Box ................................... A23
5.2 Adjustment for Feeding Pressure to the Accumulator Box..... A24
5.3 Adjustment for Heater Temperature........................................ A25
5.4 Some adjustments for straps ................................................... A25
5.5 Adjustment for Feeding/Reversing Pressure........................... A27
5.6 Adjustment on Tensioning Rollers for High Tension.............. A29
6. Troubleshooting ............................................................................... A30
6.1 LCD Display ........................................................................... A30
7. Maintenance ..................................................................................... A32
PART II
1. Wiring Diagram ……………………………………………………..B1
PART III
1. Strapping Head Unit ………………………...………………………C1
2. Bandway Unit ……………………………………………..……….C43
3. Accumulator Unit ………………………………………………….C63
4. Reel Control Group ………………………………………………..C85
5. Body Frame Unit …………………………………………………..C95
6. Electric Control Unit …………………………………………..….C133
PART I
-A1-
1
General Safety Instructions
1.1
Basic Operation
Read the operation and safety manual prior to using the strapping machine.
The operation and safety manual should remain attached to the machine at all times.
The machine may only be operated in accordance with its designated use.
The strapping machine was built in accordance with state-of-the-art standards and
recognized safety rules. Nevertheless, improper use can still result in injury to personnel
or damage to the machine and other material property.
Machine shall only be operated by trained personnel.
Perform inspections and maintenance at regular intervals. Refer to the Maintenance
section of the manual.
The machine may not be put in operation before checking the respective devices.
Safety devices must never be bridged or eliminated by any means.
To transport the equipment only use lifting apparatus and loading devices with sufficient
capacity.
Always disconnect from external power supply when changing the location of the
machine, even if the location should only be slightly changed. Connect power supply
properly before returning to service.
Do not alter or bypass protective interlocks.
Do not alter circuits and machine unless authorized to do so by the manufacturer.
1.2
Basic Safety Precautions
In addition to the instructions for operation, the user is to be instructed in all generally
applicable legal or mandatory regulations relevant to safety or the environment.
Long hair, loose-fitting garments, or jewelry can be a safety hazard. These items must be
secured prior to equipment operation.
Use protective equipment whenever appropriate or when required by law.
Carefully observe all safety instructions and warnings attached to the machine. Keep
safety labels clean and legible.
People that are being trained to operate or service the equipment must be supervised by
experienced personnel.
Any electrical work performed on the equipment must be conducted by a skilled
electrician or under the supervision of a skilled electrician. All work must be observed
good electrical engineering practice and follow safety rules and local wiring standards.
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