Greenlee GATOR ESG50GL Bedienungsanleitung

GATOR®

ESG50GL Battery-powered

Cable Cutter

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Español; p. 11

Français; p. 21

Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Table of Contents

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron Inc. shall not be liable for damages

resulting from misapplication or misuse of its products.

KEEP THIS MANUAL

Description

The Greenlee GATOR cable cutter is a hand-held,

battery-operated tool designed for cutting copper and

aluminum cable up to 1-3/4" in diameter. This tool is

intended to cut most low and medium voltage copper

and aluminum cable.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

ESG50GL Battery-powered Cable Cutter

Keep this manual available to all personnel.

Replacement manuals are available upon request at

no charge.

Important Safety Instructions ......................................2-4

Intended Use .................................................................. 5

Identification ................................................................... 5

Location of Decals.......................................................... 6

Specifications ................................................................. 6

Operation ....................................................................7-8

Maintenance................................................................... 9

Troubleshooting ........................................................... 10

Service ......................................................................... 10

Spanish instructions ..................................................... 11

French instructions ....................................................... 21

Disassembly / Reassembly ..................................... 31-32

Exploded Views.......................................................33-34

Parts Lists ...............................................................35-36

Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury

or property damage. The signal word, defined

below, indicates the severity of the hazard. The

message after the signal word provides information

for preventing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL

result in severe injury or death.

SAFETY

ALERT

SYMBOL

IMPORTANT SAFETY INFORMATION

This tool is not insulated. When

using this tool near energized

electrical lines use proper personal

protective equipment.

Failure to observe this warning could

result in severe injury or death.

Keep hands away from blades.

Failure to observe this warning

could result in serious injury.

Wear eye protection when using

this tool.

Failure to wear eye protection

could result in serious eye injury

from flying debris or hydraulic oil.

Do not dispose of battery in a fire. The battery will

vent harmful vapors and can explode.

Failure to observe this warning could result in

severe injury or death.

Skin Injection Hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily

punctures skin; if injured, seek

medical attention immediately to

remove oil.

Failure to observe this warning

could result in serious injury,

gangrene or death.

Do not use solvents or flammable

cleaners to clean the cutter. Solvents

could ignite and cause serious injury

or death.

Do not cut cable under tension. Cable will fall and

may strike nearby personnel.

Failure to observe this warning could result in

severe injury or death.

Greenlee / A Textron Company 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

IMPORTANT SAFETY INFORMATION

Do not allow any object to contact the battery

terminals.

• Do not immerse batteries in liquid. Liquid may

create a short circuit and damage the battery.

If batteries are immersed, contact your service

center for proper handling.

• Do not place the battery into a pocket, tool

pouch, or tool box with conductive objects.

Conductive objects may create a short circuit and

damage the battery.

• Do not place a battery on moist ground or grass.

Moisture may create a short circuit and damage

the battery.

Failure to observe these precautions may result in

injury or property damage.

• Do not cut steel or ACSR. Use this tool for cutting

copper and aluminum cable only.

• Do not use this tool for continuous use. After

30 – 40 cutting cycles, allow the tool to cool for

15 minutes.

• Do not secure this tool in a vise. A vise can

damage the housing.

• Do not use this tool in rain or wet conditions.

Any moisture inside the housing can damage

internal circuitry.

• Use this tool for manufacturer’s intended use

only.

Failure to observe these precautions may result in

injury or property damage.

• Do not store the battery at more than 140°F

(60°C). Damage to the battery can result.

• Do not use another manufacturer’s charger.

Other manufacturer’s chargers may overcharge

and damage the battery.

• Do not attempt to open the battery. It contains

no user-serviceable parts.

Failure to observe these precautions may result in

injury or property damage.

Greenlee / A Textron Company 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Identification

1. Trigger

2. Retract Button

3. Locking Flange

4. Cutting Head

5. Housing

6. Battery Load Display

7. Battery Cartridge

8. Trigger Lock

9. Hand Guard

10. Blades

11. Oil Reservoir

12. Oil Plug

Greenlee / A Textron Company 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Location of Decals

Specifications

Weight (with battery) .............................................................................. 9.0 lb (4.1 kg)

Overall Length ....................................................................................15.94" (405 mm)

Width ...........................................................................................................3" (76 mm)

Height .................................................................................................12.60" (320 mm)

Cutting Power......................................................................................5.5 tons (50 kN)

Maximum Cable Cutting Diameter ....................................................... 1-3/4" (45 mm)

Motor ................................................................. Direct-Current Permanent Field Motor

Motor Voltage ....................................................................................................12 VDC

Charging Voltage ................................................................................................... 12 V

Charging Time.................................................................................................... 1 Hour

Cutting Time ................................................................................................ 22 seconds

Cutting Speed ......................................................................... 3/32"/sec (2.4 mm/sec)

Cutting Performance .............................................................. approximately 50/charge

Hydraulic Oil ............................................................... .1 pint (50 ml) Shell Tallus T 15

Cutting Head ......................................................................................................... Steel

Sound Level .................................................................................. 75 dB (A) at 1 meter

Vibrations ...................................................................................................... <2.5 m/s2

Warning

500 2942.8

500 2944.7

500 2946.0

Greenlee / A Textron Company 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Operation

This tool is not insulated. When

using this tool near energized

electrical lines use proper personal

protective equipment.

Failure to observe this warning could

result in severe injury or death.

Keep hands away from blades.

Failure to observe this warning

could result in serious injury.

• Do not cut steel or ACSR. Use this tool for

cutting copper and aluminum cable only.

• Do not use this tool for continuous use. After

30 – 40 cutting cycles, allow the tool to cool for

15 minutes.

• Do not secure this tool in a vise. A vise can

damage the housing.

• Do not use this tool in rain or wet conditions.

Any moisture inside the housing can damage

internal circuitry.

• Use this tool for manufacturer’s intended use

only.

Failure to observe these precautions may result in

injury or property damage.

Do not cut cable under tension. Cable will fall and

may strike nearby personnel.

Failure to observe this warning could result in

severe injury or death.

Wear eye protection when using

this tool.

Failure to wear eye protection

could result in serious eye injury

from flying debris or hydraulic oil.

Greenlee / A Textron Company 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Pull trigger to cut

Push trigger lock down

to release

Push to retract blades

Operation (cont’d)

Charging the Battery

Read the instructions supplied with the charger for

explanation of proper use.

Testing the Battery

A flickering battery load display indicates a low charge

level. A constant light when the tool is in neutral also

indicates a low charge.

Note: It is normal for the battery load display to light at

both the beginning of a cutting cycle and at the point of

maximum pressure.

Cutting Cable

1. Open the head by lifting the locking flange.

2. Position the cable in the open cutting head.

3. Close the cutting head.

4. Push down on the trigger lock. Pull the trigger.

The blades will begin to close.

5. Release the trigger when the cut is complete.

6. Push the retract button.

7. Return trigger lock to its original locked position.

Greenlee / A Textron Company 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Each Operating Day

Before Use:

Inspect blades for damage, such as cracks, gouges or

chips.

Maintenance

Monthly

1. Thoroughly clean all surfaces.

2. Check the oil level.

3. Oil the bolt joints.

Annually

1. Change the hydraulic oil

2. Return the tool to an authorized Greenlee service

center for inspection.

General

The hydraulic oil needs to be changed annually or every

8000 cuts.

Store the cable cutter in the carrying case when it is not

in use.

Checking the Oil Level

1. Remove the two screws holding the tank housing

cover.

2. Remove the tank housing cover.

3. Point the cutting head towards the ground and

remove the oil plug. Refill reservoir if necessary.

4. Replace the oil plug and the tank housing cover.

Recommended Hydraulic Oils

AVIA HVI 15

Shell Tellus T 15

MOBIL DTE 11

NUTO H 15

• Keep hands and fingers away

from closing blades.

• Lock trigger when not in use.

Skin Injection Hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily

punctures skin; if injured, seek

medical attention immediately to

remove oil.

Failure to observe this warning

could result in serious injury,

gangrene or death.

After Use:

1. Clean all exposed surfaces with a slightly damp cloth

and a mild detergent. Dry all exposed surfaces.

2. Check the charge level of the battery. Charge if

necessary. See the battery charger instructions.

3. Fully retract and lock the blades. Place the cable

cutter in the carrying case and store in a cool, dry

place.

Do not use solvents or flammable

cleaners to clean the cutter.

Solvents could ignite and cause

serious injury or death.

Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

BEFORE YOU BEGIN

1. Make sure that the battery is charged. Recheck the

battery after several minutes to make sure the

battery is holding its charge.

Troubleshooting

Problem Probable Cause Possible Remedy

Tool doesn’t operate. Crimper battery contacts are bent. Reform contacts.

Dirt or other contaminants in the Clean tool.

cutting head of the tool.

Blade stops before operation Oil level is low. Check oil level. Fill reservoir if

is complete. necessary.

Air in hydraulic system. Pull trigger and hold release lever

simultaneously. Hold for approximately

10 seconds.

LED flashes constantly. Battery charge is low. Recharge battery.

Low battery life. Battery is exhausted. Replace battery.

Service

Should your battery-powered cable cutter require

service, return it to an authorized Greenlee service

center.

Customer Center and Field Service: 800/435-0786

Fax (24 Hour) Customer Center: 800/451-2632 or 815/

397-1865

2. Use a NONFLAMMABLE contact cleaner or pencil

eraser to clean the electrical contacts on the battery

and cable cutter.

3. Reinstall battery and check the tool again.

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