Greenlee GATOR ESG85GL Bedienungsanleitung

INSTRUCTION MANUAL

GATOR®

ESG85GL Battery-powered

Cable Cutter

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Description ..................................................................... 2

Purpose .......................................................................... 2

Important Safety Information .......................................3-4

Identification ................................................................... 5

Location of Decals.......................................................... 6

Specifications ................................................................. 6

Operation ....................................................................7-8

Maintenance................................................................... 9

Troubleshooting ........................................................... 10

Disassembly/Reassembly .......................................11-12

Service ......................................................................... 13

Exploded Views and Parts Lists .............................. 14-18

Table of Contents

Description

Greenlee GATOR®cable cutters are hand-held,

battery-operated tools designed for cutting copper and

aluminum cable up to 3-1/4" (85 mm) in diameter. This

tool is intended to cut most low and medium voltage

copper and aluminum cable found on most job sites.

Purpose

This instruction manual is intended to familiarize person-

nel with the safe operation and maintenance procedures

for the Gator ESG85GL Battery-Powered Cable Cutter

with 2-speed ram.

Keep this manual available to all personnel.

Replacement manuals are available upon request

at no charge.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any markings on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

KEEP THIS MANUAL

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron Inc. shall not be liable for damages

resulting from misapplication or misuse of its products.

GATOR is a registered trademark of Greenlee Textron.

Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury

or property damage. The signal word, defined below,

indicates the severity of the hazard. The message

after the signal word provides information for

preventing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

SAFETY

ALERT

SYMBOL

Read and understand all of the

instructions and safety information in

this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

IMPORTANT SAFETY INFORMATION

Electrical Shock Hazard: This tool

is not insulated. Use protective

equipment when utilizing this unit

near energized electrical lines.

Failure to observe this warning could

result in severe injury or death.

• Electrical Shock Hazard: The owner of this cutter

must be certain that all users of this tool are

trained in the applicable safety codes and stan-

dards, as well as, in the safe use of this tool and

its accessories.

• Do not cut cable under tension.

• Use the tool for its intended purpose which is

cutting cable.

Failure to observe this warning could result in severe

injury or death.

High Pressure Hazard:

Do not use fingers or hands to

check for oil leaks. High pressure

oil easily punctures skin causing

serious injury, gangrene or death.

If injured seek medical help immedi-

ately to remove oil.

Do not use solvents or flammable

cleaners to clean cutter body.

Solvents could ignite causing

serious injury or property damage.

Greenlee / A Textron Company 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

• Do not immerse batteries in water or any conduc-

tive liquid. If batteries are immersed, contact your

service center for proper handling.

• Never short between the battery terminals.

• Use only the manufacturer-supplied charger rated

for 12 volt nickel cadmium batteries.

• Do not disassemble or perform modifications to

the battery. (There are no user serviceable compo-

nents in the battery.) Failure to comply may result

in injury or damage to the battery from rapid

discharge of battery energy.

• Do not place battery into pocket or toolbox with

conductive objects (coins, keys, tools, etc.).

Failure to observe this precaution could result in

burn injury from rapid discharge of battery energy.

• A battery placed on its nose on damp ground or

grass may be damaged by an electrical short.

• Do not store batteries above 60°C/140°F for

extended periods. Battery damage may result.

Failure to observe these warnings may result in

personal injury or damage to the battery from rapid

discharge of battery energy.

Use all appropriate and applicable personal safety

equipment as required, such as: safety shoes, hard

hat, safety glasses, etc. Follow all safety rules and

regulations for the job.

Failure to comply may result in personal injury or

property damage.

IMPORTANT SAFETY INFORMATION

• Keep hands and fingers away

from closing blades.

• Lock trigger when not in use.

Do not dispose of batteries in a fire. They will vent

vapors and may explode.

Failure to observe this warning may result in injury

from inhalation of vapors or burns from flying debris.

• Do not cut steel or ACSR. Cut only copper and

aluminum cable.

• This tool is not designed for continuous use. After

30 – 40 cutting cycles, allow the cutter to cool for

15 minutes.

• Do not place tool in a vise. The cutter is designed

for hand-held operation.

• Keep water from inside of cutter. Water inside

cutter or battery may damage internal circuitry.

• Store tool in case when not in use.

Failure to observe these precautions could result in

injury and property damage.

Wear safety glasses when using

this cable cutter.

Greenlee / A Textron Company 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Identification

ESG85 Cable Cutter

1. Housing 6. Trigger

2. Retract Button 7. Battery Load Display

3. Battery 8. Locking Arm

4. Hand Guard 9. Moveable Blade

5. Trigger Lock 10. Fixed Blade

Greenlee / A Textron Company 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Specifications

Location of Decals

Weight (with battery) ............................................................................ 7.3 kg (16.1 lb)

Overall Length .................................................................................... 49.2 cm (19.37")

Width ...........................................................................................................76 mm (3")

Height ......................................................................................................... 33 cm (13")

Cutting Power......................................................................................60 kN (6.6 tons)

Maximum Cable Cutting Diameter .........................................................85 mm (3.25")

Motor ................................................................. Direct-Current Permanent Field Motor

Motor Voltage ....................................................................................................12 VDC

Charging Voltage ................................................................................................... 12 V

Charging Time.................................................................................................... 1 Hour

Cutting Performance .............................................................. approximately 50/charge

Hydraulic Oil ............................................................... .1 pint (50 ml) Shell Tallus T 15

Cutting Head ......................................................................................................... Steel

Sound Level .................................................................................. 75 dB (A) at 1 meter

Vibrations ...................................................................................................... <2.5 m/s2

500 6764.8

Identification

(500 6765.6

Warning - opposite side)

Greenlee / A Textron Company 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Operation

• Electrical Shock Hazard: The owner of this cutter

must be certain that all users of this tool are

trained in the applicable safety codes and stan-

dards, as well as, in the safe use of this tool and

its accessories.

• Do not cut cable under tension.

Failure to observe this warning could result in severe

injury or death.

• Keep hands and fingers away

from closing blades.

• Lock trigger when not in use.

Wear safety glasses when using

this cable cutter.

• Do not cut steel or ACSR. Cut only copper and

aluminum cable.

• This tool is not designed for continuous use. After

30 – 40 cutting cycles, allow the cutter to cool for

15 minutes.

• Keep water from inside of cutter. Water inside

cutter or battery may damage internal circuitry.

Failure to observe these precautions may result in

injury and property damage.

Electrical Shock Hazard: This tool is

not insulated. Use protective equip-

ment when utilizing this unit near

energized electrical lines.

Failure to observe this warning could

result in severe injury or death.

Greenlee / A Textron Company 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Charging the Battery

Read the instructions supplied with the charger for

explanation of proper use.

Testing the Battery

A flickering battery load display indicates a low charge

level. A constant light when the tool is in neutral also

indicates a low charge.

Note: It is normal for the battery load display to light at

both the beginning of a cutting cycle and at the point of

maximum pressure.

Cutting Cable

1. Open the head by pushing on the locking arm.

2. Position the cable in the open cutting head.

3. Close the cutting head.

4. Push down on the trigger lock. Pull the trigger.

The blades will begin to close.

5. When the cut is completed, press the retract button

to return ram. Hold button until the ram is returned to

desired position.

Note: At any time during cutting, pushing the return

button will result in the ram returning.

6. Return trigger lock to its original locked position.

Operation (cont’d)

Push to open Head

Greenlee / A Textron Company 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Maintenance

Each Operating Day

Before Use:

1. Inspect blades for defects, such as cracks, gouges

or chips.

2. Inspect the cutter for damage or leaks. If damage is

detected, return the tool to an authorized Greenlee

service center.

General

The hydraulic oil needs to be changed annually or every

8000 cuts.

Store the cable cutter in the carrying case when it is not

in use.

Checking the Oil Level

1. Remove the two screws holding the tank housing

cover.

2. Remove the tank housing cover.

3. Point the cutting head towards the ground and

remove the oil plug. Refill reservoir if necessary.

4. Replace the oil plug and the tank housing cover.

Recommended Hydraulic Oils

AVIA HVI 15

Shell Tellus T 15

MOBIL DTE 11

NUTO H 15

High Pressure Hazard:

Do not use fingers or hands to

check for oil leaks. High pressure

oil easily punctures skin causing

serious injury, gangrene or death.

If injured seek medical help immedi-

ately to remove oil.

Do not use solvents or flammable

cleaners to clean cutter body.

Solvents could ignite causing

serious injury or property damage.

• Keep hands and fingers away

from closing blades.

• Lock trigger when not in use.

After Use:

1. Wipe clean and dry all exposed surfaces.

Note: Use a slightly damp cloth and a mild detergent to

clean the cutter body. Solvents can damage the cutter

body and may ignite.

2. Fully retract and lock blades, Place the cable cutter

in the carrying case. Store in a cool, dry place.

3. Fully discharged batteries should be recharged so

that they are ready for use. (See battery charger

instructions.)

Monthly

1. Thoroughly clean all surfaces.

2. Check the oil level.

3. Oil the bolt joints.

Annually

1. Change the hydraulic oil.

2. Return the tool to an authorized Greenlee service

center for inspection.

Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

GATOR®Battery-powered Cable Cutter

Troubleshooting

Tool is inoperative. Dirt, contaminants, etc., in ram area Clean tool.

of tool.

Crimper battery contacts damaged. Reform contacts.

Tool components worn or Return tool to an authorized

damaged. Greenlee service center.

Cutting blades stop during Oil level is low. Check oil level. Refill reservoir.

operation.

Air in hydraulic system. Pull trigger and hold retract button

simultaneously. Hold for approximately

10 seconds.

Battery load display flashes Battery charge low. Charge or replace battery.

constantly.

Tool loses oil. Damaged internal seal. Return tool to an authorized Greenlee

service center.

Oil plug not installed properly. Refill reservoir and replace plug.

BEFORE YOU BEGIN

1. Make sure that the battery is charged. Recheck the

battery after several minutes to make sure the

battery is holding its charge.

2. Use a NONFLAMMABLE contact cleaner or pencil

eraser to clean the electrical contacts on the battery

and cable cutter.

3. Reinstall battery and check the tool again.

Problem Probable Cause Probable Remedy

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