Grizzly G0638HEP Bedienungsanleitung

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CS21289 PRINTED IN TAIWAN

The following changes were made since the owner's manual was printed:

• Instead of two round collection drums, there is now one square drum with a handle for hood raising.

• The frame now has square holes for carriage bolts.

• There is now a pressure gauge for determining when to clean or replace the filters.

Aside from this information, all other content in the owner's manual applies and MUST be read and under-

stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].

READ THIS FIRST

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

Model G0638HEP

***IMPORTANT UPDATE***

For Machines Mfd. Since 07/20,

and Manual Insert Revised 11/17

Revised Specifications

Product Dimensions

Width (side-to-side) x Depth (front-to-back) x Height .................................................. 99 x 51 x 129 in.

Revised Needed for Setup

Description Qty

• Caulk/Silicone ............................. As Needed

-2- Model G0638HEP (Mfd. Since 7/20)

Revised Parts Breakdown

3V2

227V2

222V2

51V2

52V2

61V2

71V2

72V2

88V2

270V2

96V2

97V2

104V2

105V2 140V2

149V2

157V2

232AV2

3V2-1

3V2-2 3V2-9

3V2-3

3V2-4

3V2-8

3V2-5

3V2-7

3V2-6

158

3V2-10

201 25

29 201

95 8

201

30 31

201

33 35

20 20

73V2

77V2

Model G0638HEP (Mfd. Since 7/20) -3-

REF PART # DESCRIPTION REF PART # DESCRIPTION

3V2 P0638HEP003V2 CONTROL BOX 220V V2.07.20 35 P0638HEP035 REAR DRUM PANEL

3V2-1 P0638HEP003V2-1 CONTROL BOX CAB W/CIRCUIT BOARD V2.07.20 36 P0638HEP036 BASE DRUM PANEL

3V2-2 P0638HEP003V2-2 POWER SWITCH 220/440V 37 P0638HEP037 DRUM WI NDOW

3V2-3 P0638HEP003V2-3 START TIMER OMRON H3BG 0-12 SEC 38 P0638HEP038 RIVET

3V2-4 P0638HEP003V2-4 OL RELAY SHIHLIN TH-P20 28-38A 51V2 P0638HEP051V2 INTAKE BARREL V2.07.20

3V2-5 P0638HEP003V2-5 TRANSFORMER 70VA 440-480V-110/220/230V 52V2 P0638HEP052V2 LARGE CYCLONE FUNNEL V2.07.20

3V2-6 P0638HEP003V2-6 CONTACTOR SHIHLI N S-P21 61V2 P0638HEP061V2 SMALL CYCLONE FUNNEL V2.07.20

3V2-7 P0638HEP003V2-7 CONTACTOR SHIHLI N S-P21 71V2 P0638HEP071V2 FLEXIBLE DUCT 9 X 9-1/2" V2.07.20

3V2-8 P0638HEP003V2-8 CONTACTOR SHIHLI N S-P16 72V2 P0638HEP072V2 COLLECTION DRUM LID V2.07.20

3V2-9 P0638HEP003V2-9 FUSE 2AMP 73V2 P0638HEP073V2 DRUM LID SEAL 3.1M V2.07.20

3V2-10 P0638HEP003V2-10 PRESSURE GAUGE 77V2 P0638HEP077V2 COLLECTION BAG 1200 X 1250MM V2.07.20

22 P0638HEP022 AIR HOSE 4ID X 6OD X 4000MM 88V2 P0638HEP088V2 CASTER 4" V2.07.20

23 P0638HEP023 STRAIN RELIEF TYPE-3 M16-2 96V2 P0638HEP096V2 UPPER STAND BRACE V2.07.20

24 P0638HEP024 CARRIAGE BOLT 5/16-18 X 3/4 97V2 P0638HEP097V2 UPPER STAND LEG V2.07.20

25 P0638HEP025 HANDLE HOOK 104V2 P0638HEP104V2 LOWER STAND BRACE V2.07.20

26 P0638HEP026 CYCLONE FUNNEL ADAPTER 105V2 P0638HEP105V2 LOWER STAND LEG V2.07.20

27 P0638HEP027 HEX BOLT 3/8-16 X 11 140V2 P0638HEP140V2 COLLECTI ON DRUM VACUUM TUBE V2.07.20

28 P0638HEP028 DRUM LID SPRING 149V2 P0638HEP149V2 VACUUM HOSE 2" X 118" V2.07.20

29 P0638HEP029 FLAT WASHER 3/ 8 THIN 157V2 P0638HEP157V2 COLLECTI ON DRUM VACUUM RI NG V2.07.20

30 P0638HEP030 COLLECTION LI D HANDLE 222V2 P0638HEP222V2 OUTLET V2.07.20

31 P0638HEP031 DRUM LID CONNECTING PLATE 227V2 P0638HEP227V2 HEPA SUPPORT LEG (BOTTOM) V2.07.20

32 P0638HEP032 FRONT DRUM PANEL 232AV2 P0638HEP232AV2 HEPA FILTER KIT V2.07.20

33 P0638HEP033 LEFT DRUM PANEL 270V2 P0638HEP270V2 COLLECTOR MOUNTING BRACKET V2.07.20

34 P0638HEP034 RIGHT DRUM PANEL

Revised Parts List

Reading Pressure

Gauge

The included pressure gauge for the Model

G0638HEP provides an easy way to check if the

filters require cleaning or replacement.

When the gauge displays more than 6 Aq (see

Figure 1), clean the filters according to Cleaning

Filters and Rinsing Filter on Pages 47–48 of the

owner's manual.

Older filters do not get as clean as new ones, so

the pressure will not drop as substantially after

the first cleaning. When the air pressure no longer

drops below 6 Aq with cleaning, replace the filters.

Figure 1. Location of 6 Aq on pressure gauge.

6.0 Aq

-4- Model G0638HEP (Mfd. Since 7/20)

Inventory

After all the parts have been removed from the

boxes, you should have the following items:

Inventory (Figures 2–6): Qty

A. Upper Stand Braces ................................... 4

B. Upper Stand Legs ...................................... 4

C. Filter Adapters ............................................ 2

D. Control Box Bracket ................................... 1

E. Lower Stand Legs ...................................... 4

F. Cyclone Mounting Brackets ....................... 4

G. HEPA Filter Support Leg (3 Pieces) .......... 1

H. Handle Hook ............................................... 1

I. Lower Stand Braces ................................... 4

Figure 3. Inventory items J–O.

P. Blower Housing with Motor ........................ 1

Q. Control Box ................................................. 1

R. Remote Control .......................................... 1

S. Collection Lid Handle ................................. 1

T. Casters 4" ................................................... 4

U. Drum Lid Connecting Plates ...................... 2

V. Collection Drum Lid .................................... 1

W. Front Drum Panel ....................................... 1

X. Right Drum Panel ....................................... 1

Y. Left Drum Panel ......................................... 1

Z. Rear Drum Panel ....................................... 1

AA. Base Drum Panel ....................................... 1

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

J. Outlet Port .................................................. 1

K. Intake Cylinder ........................................... 1

L. Cyclone Funnel (Small) .............................. 1

M. Intake Barrel ............................................... 1

N. Cyclone Funnel Adapter ............................. 1

O. Cyclone Funnel (Large) .............................. 1

Figure 2. Inventory items A–I.

(Replaces Pages 4–5 in Manual Insert)

Figure 4. Inventory items P-AA.

W X

Model G0638HEP (Mfd. Since 7/20) -5-

Figure 6. Inventory items AI–AO.

AI AJ

AI. Air Hose 4ID x 6OD x 1145mm ................. 1

AJ. Strain Relief M16-2 .................................... 2

AK. Vacuum Hose Clamps 2" ........................... 2

AL. Vacuum Hose 2" x 39" ............................... 1

AM. Collection Drum Vacuum Ring ................... 1

AN. Cyclone Vacuum Port ................................ 1

AO. Vacuum Hose Clips .................................... 2

AB. Flexible Duct 9" x 91⁄2" ................................ 1

AC. Canister Filter Bag Clamps ........................ 2

AD. HEPA Canister Filter Assemblies ............... 2

AE. Gaskets (not shown):

—Drum Lid PVC Rubber Seal 3.1m .......... 1

—Foam Tape 5 x 50 x 2000mm ................ 2

—Foam Tape 3 x 6 x 1800mm .................. 1

—Foam Tape 3 x 6 x 300mm .................... 1

—Rubber Flange Gasket ........................... 1

—Outlet Flange Gasket .............................. 4

—Barrel Gasket Dia. 700mm ..................... 2

—Barrel Gasket Dia. 460mm ..................... 1

AF. Duct Clamps 9" (not shown) ...................... 2

AG. Collection Bags (not shown):

—Collection Drum 1200 x 1250mm ........... 1

—Canister Filters 570 x 600mm ................ 2

AH. Hardware (not shown):

—Carriage Bolts 5⁄16"-18 x 3⁄4" .................... 56

—Hex Bolts 3⁄8"-16 x 3⁄4" .............................. 2

—Hex Bolts 3⁄8"-16 x 1" ............................. 49

—Hex Bolts 3⁄8"-16 x 11⁄4" ............................ 8

—Hex Bolts 3⁄8"-16 x 11 .............................. 2

—Hex Bolts 5⁄16"-18 x 3⁄4"........................... 78

—Hex Bolts 5⁄16"-18 x 1" ........................... 16

—Hex Bolts 5⁄16"-18 x 11⁄4"......................... 21

—Flat Washers 3⁄8" ................................. 112

—Flat Washers 3⁄8" (Thin) ........................... 8

—Flat Washers 5⁄16" ................................ 208

—Hex Nuts 3⁄8"-16 ...................................... 2

—Hex Nuts 5⁄16"-18 ................................... 93

—Lock Nuts 3⁄8"-16 ................................... 57

—Phillips Head Screws M6-1 x 15 ............. 4

—Flat Washers 6mm ................................. 4

—Hex Nuts M6-1 ........................................ 4

—Drum Lid Springs .................................... 2

Figure 5. Inventory items X–Z.

-6- Model G0638HEP (Mfd. Since 7/20)

Assembly

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

The machine must be fully assembled before it

can be operated. Before beginning the assembly

process, refer to

Needed for Setup

and gather

all

listed items.

To ensure the assembly process

goes smoothly, first clean any

parts that are

cov-

ered or coated in heavy-duty rust preventative (if

applicable).

(Replaces Pages 6–7 in Manual Insert)

We strongly recommend using a general-

purpose silicone sealant on all mating

surfaces during assembly process. For

those components assembled with a rubber

gasket between them, apply sealant evenly

on both sides of gasket before assembly.

To assemble machine:

1. Connect (2) upper stand legs and (1) lower

stand brace with (4) 5⁄16"-18 x 3⁄4" carriage

bolts, 5⁄16" flat washers, and 5⁄16"-18 hex nuts

(see Figure 7).

3. Repeat Steps 1–2 to assemble other side of

upper stand.

Note: To make the installation of the fasten-

ers easier, use scrap wood to raise the metal

components off the floor.

Note: Only finger tighten hardware.

IMPORTANT: Be sure to build frame using

bolt holes indicated in Figures 7–9 and 22.

Machine will not fit correctly on frame if

wrong holes are used and you will need to

rebuild frame.

Upper Stand Brace

Upper Stand

Legs

Figure 8. One side of upper stand assembled.

x 4

2. Connect same upper stand legs and (1)

upper stand brace with (4) 5⁄16"-18 x 3⁄4" car-

riage bolts, 5⁄16" flat washers, and 5⁄16"-18 hex

nuts (see Figure 8).

Upper Stand

Legs

Lower Stand

Brace

Figure 7. Upper stand legs attached to lower

stand brace.

x 4

Model G0638HEP (Mfd. Since 7/20) -7-

6. Place intake cylinder on floor and apply 3 x

6 x 1800mm foam tape to intake cylinder top

rim, between mounting holes and inside edge

(see Figure 11).

Figure 11. Foam tape applied to intake cylinder

rim.

7. With assistance and power lifting equipment,

keep intake cylinder on floor and lower blow-

er housing over top of intake cylinder.

Figure 12. Intake cylinder mounted to blower

housing.

9. Position large cyclone funnel so smaller end

rests on floor.

10. Apply 700mm diameter barrel gasket to top

mating surface of large cyclone funnel.

Note: In next step, when installing two bolts

above intake port, use duct tape on bottom of

your wrench to hold bolts in place. This will

enable you to start the bolts more easily.

Figure 9. Stand assembled without lower legs.

5. Place level across corners of lower stand

braces and square stand, then fully tighten all

fasteners (see Figure 10).

Figure 10. Level positioned on the upper stand.

4. Connect both sides of upper stand, (2) upper

stand braces, and (2) lower stand braces with

(16) 5⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat wash-

ers, and 5⁄16"-18 hex nuts (see Figure 9). HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

x 16

Lower

Stand

Brace

(1 of 2)

Upper

Stand

Brace

(1 of 2)

8. Secure intake cylinder to bottom of blower

housing with (6) 5⁄16"-18 x 3⁄4" hex bolts and

5⁄16" flat washers to (see Figure 12).

Note: This part of dust collector is not acces-

sible after assembly, so consider using thread

locker on bolts that secure intake cylinder to

motor/blower housing assembly to ensure

fasteners will not come loose with vibration.

x 6

Foam Tape

-8- Model G0638HEP (Mfd. Since 7/20)

12. Connect intake barrel and large cyclone fun-

nel with (12) 5⁄16"-18 x 11⁄4" hex bolts, (24)

5⁄16" flat washers, and (12) 5⁄16"-18 hex nuts

in mounting holes—excluding left and right

holes in groups of three (see Figure 14).

13. Install (4) cyclone mounting brackets with (8)

3⁄8"-16 x 11⁄4" hex bolts, (16) 3⁄8" flat washers,

and (8) 3⁄8"-16 lock nuts (see Figures 15).

16.Using two punches or Phillips screwdrivers

as alignment guides (see Figure 16), lower

blower housing assembly onto intake barrel

assembly.

Note: Orient both assemblies so that large,

round intake port of intake barrel is NOT

directly underneath rectangular outlet port

of blower housing (see Figure 16). Outlet

port connects to canister filters and will not

allow room for attachment of intake ducting

to intake port.

Figure 16. Aligning mounting holes.

Inlet

Port

Figure 14. Intake barrel and large cyclone

funnel.

Large Cyclone

Funnel

Intake

Barrel

x 12

Figure 15. Cyclone mounting bracket mounted

to collector assembly.

x 8

14. Apply remaining 700mm diameter barrel gas-

ket to top mating surface of intake barrel

assembly.

15.With intake barrel assembly on floor, lower

blower housing assembly until it is about one

inch away from intake barrel assembly.

NOTICE

When connecting parts that have gasket

applied to mounting surface, always tighten

fasteners in opposing star patternto ensure

gasket does not become crimped and com-

promise seal.

11. With assistance, place intake barrel over

large cyclone funnel and align mounting

holes as illustrated in Figure 13.

Intake Barrel

Large Cyclone

Funnel

Mounting Holes

Group

Three

Figure 13. Intake barrel and large cyclone funnel

mounting holes aligned.

Excluded

Holes

Model G0638HEP (Mfd. Since 7/20) -9-

17. Attach assemblies with (12) 5⁄16"-18 x 3⁄4" hex

bolts and 5⁄16" flat washers (see Figure 17).

Tip: When installing two bolts above intake

port of intake barrel, use duct tape on bottom

of wrench. This will hold bolts in wrench while

inserting in place.

21. Secure mounting brackets to upper stand with

(8) 5⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat washers,

and 5⁄16"-18 hex nuts (see Figure 19).

18. Apply 3 x 6 x 300mm foam tape to mating

surface of cyclone vacuum port, then attach

port to cyclone funnel with (4) 5⁄16"-18 x 3⁄4" hex

bolts and 5⁄16" flat washers (see Figure 18).

19. Attach vacuum hose to cyclone vacuum port

(see Figure 18), and secure with vacuum

hose clamp.

Figure 17. Securing intake barrel assembly to

blower housing assembly.

x 12 Figure 19. Blower/intake assembly attached to

upper stand.

Cyclone

Mounting

Brackets

x 8

20. Lower blower/intake assembly into upper

stand assembly so that cyclone mounting

brackets align with mounting holes of upper

stand braces (see Figure 19).

Figure 18. Cyclone vacuum tube and hose

attachment.

Vacuum Port

x 4

Hose

22. Install M16-2 strain relief in round hole in bot-

tom of outlet (see Figure 20).

Strain Relief

Hole

Figure 20. Location of strain relief hole in bottom

of outlet.

23. Push end of air hose through strain relief

hole.

-10- Model G0638HEP (Mfd. Since 7/20)

26. Remove power lifting equipment from

assembly.

Note: You will not use power lifting equip-

ment again until moving dust collection sys-

tem into its permanent position when assem-

bly is complete.

27. Assemble (3) HEPA support leg components

(see Figure 24) using (8) 3⁄8"-16 x 1" hex

bolts, (16) 3⁄8" flat washers, and (8) 3⁄8"-16 lock

nuts. Then thread adjustable foot completely

into bottom of support leg.

Figure 24. Assembled HEPA support leg

(comprised of three parts).

x 8

Install Adjustable

Foot Here

25. With assistance and power lifting equipment,

raise entire assembly high enough to install

lower stand legs to bottom of stand with (16)

5⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat washers,

and 5⁄16"-18 hex nuts (see Figure 23).

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

Figure 23. Lower stand legs attached.

x 16

Lower

Stand

Leg

(1 of 4)

24. Position rubber flange gasket around open-

ing on blower housing (see Figure 21), then

attach outlet to blower housing (see Figure

22) with (10) 3⁄8"-16 x 1" hex bolts, (20) 3⁄8" flat

washers, and (10) 3⁄8"-16 lock nuts.

Note: Before attaching hardware in this step,

separate 3⁄8" flat washers into two piles: one

for thin and one for thick. Do not use thin

washers until specified in Step 49.

Figure 21. Outlet gasket positioned on blower

housing opening.

Outlet

Gasket

Figure 22. Blower housing and outlet attached.

Blower

Housing

Outlet

x 10

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