GrowSpan 115020 Bedienungsanleitung

Revision date: 01.28.20

is prohibited without permission. STK#

115020 (Twin-Wall Polycarbonate)

GrowSpan™

Single Swinging Door – Black-Out Door Kit

ATTENTION: Door kit includes materials for door only. All other components shown in the diagram above

and diagrams throughout this guide are not included and require additional purchase. Actual building may

differ from examples shown throughout this guide.

Ground Level

2Revision date: 01.28.20

READ THIS DOCUMENT BEFORE YOU BEGIN

Thank you for purchasing this GrowSpan™ door kit.

When properly assembled and maintained, this product

will provide years of reliable service. These instructions

include helpful hints and important information needed to

safely assemble and properly maintain the door. Please

read these instructions before you begin.

SAFETY PRECAUTIONS

• Wear eye protection.

• Wear head protection.

• Use a portable GFCI (Ground Fault Circuit

Interrupter) when working with power tools and cords.

WARNING: Individuals assembling this door are

responsible for designing and furnishing all temporary

bracing, shoring, and supports during assembly.

For safety reasons, those who are not familiar with

recognized construction methods and techniques

must seek the help of a qualified contractor.

REQUIRED TOOLS

This list identifies the main tools needed. Additional tools

and supports may be required depending on structure,

location, and application.

• Tape measure or measuring device

• Fine point marker to mark frame members

• Variable speed drill and impact driver (cordless with

extra batteries works best)

• Tool to cut polycarbonate panel

• Hammers, gloves, and eye protection

• Ladders, work platforms, and other machinery for

lifting designed to work safely at door and door frame

height.

ATTENTION: Consult the services of a qualified,

professional contractor if you are not familiar with

construction of similar frame structures and components.

Important Information

UNPACK AND IDENTIFY PARTS

Complete these steps to ensure that you have all

necessary parts:

1. Unpack shipment and place where you can easily

inventory parts. Refer to the Bill of Materials/Spec

Sheets.

2. Verify that all parts listed on Bill of Materials/Spec

Sheets are present. If anything is missing or you

have questions, consult parts guide and all diagrams

for clarification, or contact customer service.

NOTE: At this time, do not open plastic bags

containing smaller parts such as fasteners and

clamps (if equipped).

QUICK START DIAGRAMS

For a quick overview of door and door components,

consult the diagrams near the back of this guide.

ASSEMBLY PROCEDURE

Following instructions as presented will help ensure the

proper installation of end frame and door. These step

outline the assembly process:

1. Verify that all parts are included in the shipment.

Notify Customer Service for questions or concerns.

2. Read these instructions and all additional

documentation before you begin.

3. Gather the tools, bracing, and ladders (and lifts)

needed to install door and door frame.

4. Read the care and maintenance information on next

page.

Revision date: 01.28.20

Important Information

PARTS IDENTIFICATION

The following graphics and photos help identify hardware

for the door. (Some parts are not shown.)

Twin-Wall Black-Out Polycarbonate Door Kit

102921B & FA4484B

Tek Screws and neo-

bonded washers

104213

Aluminum

U-Channel Profile

108553

Wafer head screw

CARE AND MAINTENANCE

Proper care and maintenance of the door is important.

Check the following items periodically to properly maintain

door and door frame:

• Regularly check polycarbonate panel to ensure it

remains secure and is in good condition. Replace

damaged panel if needed.

• Check connections and all fasteners to verify that they

remain tight.

• Check contents of shelter to verify nothing is touching

polycarbonate panel that could cause damage or

interfere with door operation.

• Do not leave door partially opened. Close door and

secure with latch or prop open to avoid personal injury

or damage.

• For replacement or missing parts, contact your sales

representative.

SINGLE SWINGING DOOR KIT: READ THIS BEFORE

YOU BEGIN

Consult the services of a qualified contractor if needed. It

is the responsibility of the owner/contractor to adapt these

instructions to safely and competently install this door in

an end wall or building that it was not designed for.

Complete these steps:

1. Based on door dimensions, determine door position

in end frame. Use diagrams from both this guide and

end wall assembly guide (if availble).

2. Return to end wall instructions and frame end wall as

needed based on door location. Secure door framing

to end wall framing.

3. Assemble door and attach to door frame.

IMPORTANT NOTICE: Remove protective film from the

polycarbonate panel. Allowing film to remain intact and

in direct sunlight will make it difficult if not impossible

to remove. Store panel out of direct sunlight until film is

removed.

Rest panel edges on cardboard or other material to

protect it from dirt and damage during assembly.

Protective Film

Mark UV-protected side with a piece of tape after

protective film is removed and install that side

toward sun.

4Revision date: 01.28.20

ASSEMBLE DOOR FRAME COMPONENTS

Consult diagrams near the back of this guide before you begin.

ATTENTION: Photos and diagrams show attaching door frame to an end

wall constructed using girts with a specific profile. If actual end wall frame

differs, take necessary steps to alter instructions as needed to allow proper

installation of door jambs and header.

The following steps describe one way to set door jambs.

1. Using dimensions from Door Frame Layout located in Quick Start

section, locate and mark door jamb positions on site.

2. Dig a 10"-12" diameter hole at locations found in previous step to a

depth that is below geographic frost line. (Minimum depth: 24".)

3. Locate the 120" door jambs (105488120). Using a metal saw, cut and

remove 2-1/2" sections from one end of each door jamb as shown in

photo A. This creates a lip and allows jamb to be attached to girt (see

photo B and C and Side View diagram).

ATTENTION: Diagrams A-D show left door jamb only. Adjust cuts when

cutting end for right jamb.

4. Using diagrams as guides, attach jambs to girts using 108553 wafer

head screws (photo C, D, and E). Install end wall girts if needed.

ATTENTION: Position door jambs so open sides of C-channel face

away from door opening (as shown in photo C) and lip overlaps

girt. When attached to girt, lower end of each jamb extends into a

ground anchor hole and is secured in place using concrete. Consult

a knowledgeable contractor if needed. During installation, verify that

inside-to-inside dimension for door frame remains consistent.

Door Frame Assembly

Cut along

dotted lines.

Remove

this section

Vertical

Support

2-1/2" 2-1/2"

105488120

Door Jamb

End wall as seen

from the outside.

105488120

Door Jamb

Ground Level

D E

(inside-to-inside)

48-1/2"

Install lower girts after

door frame (see X).

Wafer

Head

Screws

Left

Jamb

2-1/2" Lip

Left Jamb

Door Side

Front

Wafer Head

Screws

Front

Right Jamb

Girt

Side View

Jamb

Front

108553

Wafer Head

Screws Toward

Door

Opening

Front

Revision date: 01.28.20

ASSEMBLE DOOR FRAME COMPONENTS (continued)

Door Frame Assembly

Cut along

dotted lines.

Bend this

section inward

Door

Header

5. With door jambs attached, measure and mark height of rough

door opening. Consult drawing below and Door Frame Layout

located in Quick Start. Measure from finished grade to underside

of header.

6. Locate the 10548872 header material, measure outside-to-outside

width of door jambs, and cut header to required length.

7. Using a metal saw, cut two 2" sections and bend lip inward from

both ends of door header as shown at right (see photos F and G).

This creates two (2) tabs and allows header to attach to jambs.

Open channel of header points upward.

8. Position header so the two (2) tabs on each side overlap door

jambs (see photo H). Align header bottom with vertical support

marks made in Step 5. Ensure header is level and check

dimensions.

9. Attach front and back of header to jambs using wafer head

screws. Reinforce header by securing bent lip to vertical support

using Tek screws as shown in photo H. (Customer-supplied bolts

can also be used.)

10. After door frame is square and assembled, secure door jambs in

ground using concrete.

NOTE: Concrete should remain at least 2"- 4" below ground level

so it does not interfere with construction, installation of other end

wall components (if equipped), or door operation.

11. After assembling door frame, continue with door assembly.

H H

Concrete Ground Level

48-1/2"

92-1/2"

(inside-to-inside)

Door jamb

in concrete.

Ground

Level

*Not to

scale.

NOTE: Sample end frame and rafter

are not included with any door kit.

10548872

Header (cut to length)

(inside-to-inside)

Step 6

(outside-to-outside)

Wafer

Head

Screws

Tek screw

TOP VIEW

6Revision date: 01.28.20

Twin-Wall Single Swinging Door

SINGLE TWIN-WALL DOOR ASSEMBLY

Materials and parts needed to assemble the 115020 door

include:

• Door frame (102923), 8mm panel (113296Z096), door

hinges (FA5030), and latch (FA2410)

• Tek screws (FA4484B), neo-bonded washers

(102921B), and aluminum profile (104213)

Assemble and Attach Door

NOTE: Install polycarbonate panel with UV-protected side

toward the outside/sun. See panel film cover for details.

1. Locate door frame (102923), assemble (if needed),

and place on a flat surface.

2. Take panel and trim so length is one-quarter inch

(1/4") shorter than length of door frame.

3. Trim width of panel (if needed) so that it is one-quarter

inch (1/4") narrower than width of door frame.

NOTE: Trimming panels as instructed keeps panel

flush with door frame edge once aluminum profile

(104213) is installed.

4. Center panel on door frame.

5. Using Tek screws (FA4484B) and galvanized neo-

bonded washers, attach panel to horizontal cross tube

of door frame. Evenly space Tek screws and washers

every 12".

Photo shows panel attached to outside of door frame

and finished with aluminum (104213) U-channel.

7. To keep panel and profile in place, install Tek screws

and neo-bonded galvanized washers so screw

drills through longer edge of U-channel (underside

of panel) and washer overlaps shorter edge of

U-channel (top) as shown above. Evenly space Tek

screws every 12".

8. Locate door latch hole (5" from edge of door in cross

member) and drill 1" hole through panel at hole

location.

6. Install aluminum U-channel profile along all pannel

edges. Ends can be mitered or cut as shown.

NOTE: Attach panel in locations shown in photo to

hold panel in place while attaching aluminum profile

to panel.

To prevent interfering with latch installation, do not

install fasteners near latch mounting hole located in

frame cross tube.

Handle

9. Insert main handle of assembly through hole in door

and manuver handle and front plate into place as

shown above.

Hole in frame for door

latch. Set Step 8.

Revision date: 01.28.20

Twin-Wall Single Swinging Door

SINGLE TWIN-WALL DOOR ASSEMBLY (continued) 13. With assistance, set assembled door in door frame

and secure hinges to door jamb using one Tek screw

per hinge at this time.

Locations of door hinges may vary.

10. Mark plate mounting hole locations on panel and drill

a 5/16" hole through panel and door frame. Support

frame with a block of wood if needed.

11. Slide back mounting plate into position, align it with

mounting holes and front plate and secure using two

(2) ¼" x 3" bolts and lock nuts. Verify that latch turns

freely. Mount door latch guide (slotted plate) using the

remaining ¼" x 3" bolts. Position so latch handle is

level. See below.

Horizontal

Position

Door Latch

Guide

Latching

Plate

12. After assembling door, evenly space three (3) hinges

along door frame and attach using Tek screws.

14. Verify there is sufficient clearance along all door

edges to allow door to swing freely in the opening.

15. Test door operation, adjust hinges as needed, and

install remaining Tek screws.

16. Mount latching plate to door jamb using Tek screws.

Screws supplied with latch are not for metal jambs.

17. Attach weather stripping to inside door frame around

door to seal gaps.

12"

8Revision date: 01.28.20

QUICK START GUIDE

Single Swinging Door Kit

Quick Start Guide

Twin-Wall Door Sample

115020

Ground Level

ATTENTION: End frame and end rafter are not included with any

door kit. These are presented to demonstrate installation.

Revision date: 01.28.20

Door Frame Layout

48-1/2"

92-1/2"

inside-to-inside

measurements

105488120

Door Jamb

105488120

Door Jamb

Ground Level

10548872

Header

Wafer Head

Screws

Wafer Head

Screws

Wafer Head

Screws

Tek

Screws

Concrete

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