Grundfos CIM 500 Bedienungsanleitung

CIM 500 Ethernet module

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

English (GB)

English (GB) Installation and operating instructions

Original installation and operating instructions.

CONTENTS

Page

1. Symbols used in this document

2. Applications

The CIM 500 Ethernet module enables data

transmission between an industrial Ethernet network

and a Grundfos product.

The module supports various industrial Ethernet

protocols. See section 3.2 Selection of industrial

Ethernet protocol.

The module is fitted in the product to be

communicated with or in a CIU 500.

Retrofitting of the module is described in the

installation and operating instructions of the

Grundfos product.

Configuration is done via the built-in web server,

using a standard web browser on a PC.

See the specific functional profile on the DVD

supplied with the Grundfos product.

1. Symbols used in this document 2

2. Applications 2

2.1 Abbreviations 3

2.2 CIM 500 Ethernet module 3

3. Installation 4

3.1 Connecting the Ethernet cable 4

3.2 Selection of industrial Ethernet protocol 5

3.3 Setting up the IP addresses 5

3.4 Connection to the web server 5

4. Status LEDs 6

5. Data activity and link LEDs 6

6. Fault finding 7

6.1 Modbus TCP 7

6.2 PROFINET IO 8

7. Technical data 9

8. Service 9

8.1 Service documentation 9

9. Disposal 9

Warning

Prior to installation, read these

installation and operating instructions.

Installation and operation must comply

with local regulations and accepted

codes of good practice.

Warning

If these safety instructions are not

observed, it may result in personal

injury.



If these safety instructions are not

observed, it may result in malfunction

or damage to the equipment.



Notes or instructions that make the job

easier and ensure safe operation.

English (GB)

2.1 Abbreviations 2.2 CIM 500 Ethernet module

Fig. 1 CIM 500 Ethernet module

CIM Communication Interface Module

CIU Communication Interface Unit

LED Light-emitting diode

GND Ground

DHCP

Dynamic Host Configuration Protocol.

Used to configure network devices so

that they can communicate via an IP

network.

SNTP

Simple Network Time Protocol. Used for

clock synchronisation between

computer systems.

SELV Separated or Safety Extra-Low Voltage

SELV-E Separated or Safety Extra-Low Voltage

with earth

UTC

Coordinated Universal Time.

The primary time standard by which the

world regulates clocks and time.

TCP

Transmission Control Protocol.

Protocol suitable for Internet

communication.

DNS Domain Name System. Used to resolve

host names to IP addresses.

HTTP

Hyper Text Transfer Protocol.

The protocol commonly used to

navigate the world wide web.

Ping Signal sent to analyse the round-trip

time delay.

URL Uniform Resource Locator. The IP

address used to connect to a server.

IP Internet Protocol

ARP

Address Resolution Protocol.

Translates IP addresses to MAC

addresses.

MAC Media Access Control. Unique address

for a piece of hardware.

CAT5 Ethernet cable type with four

twisted-pair cables.

CAT5e Enhanced CAT5 cable with better

performance.

CAT6 Cable with very high performance.

IANA Internet Assigned Numbers Authority.

GENIpro Proprietary Grundfos fieldbus protocol

SMTP Simple Mail Transfer Protocol.

TM05 7431 1013

Pos. Designation Description

1ETH1

Industrial Ethernet RJ45

connector 1

2ETH2

Industrial Ethernet RJ45

connector 2

3DATA1

Data activity LED for

RJ45 connector 1

4LINK1

Link LED for RJ45

connector 1

5DATA2

Data activity LED for

RJ45 connector 2

6LINK2

Link LED for RJ45

connector 2

7LED1

Red/green status LED for

Ethernet communication

8LED2

Red/green LED for

internal communication

between the CIM 500

and the Grundfos product

9SW1

Rotary switch for

selection of industrial

Ethernet protocol

345678

English (GB)

3. Installation

3.1 Connecting the Ethernet cable

RJ45 plugs and Ethernet cable must be used.

The cable screen must be connected to protective

earth at both ends.

Maximum cable length

Cable type

The CIM 500 is designed for flexible network

installation. The built-in two-port switch makes it

possible to daisy chain from product to product

without the need of additional Ethernet switches.

The last product in the chain is only connected to

one of the Ethernet ports. Each Ethernet port has its

own MAC address.

Fig. 2 Example of industrial Ethernet network

Fig. 3 Example of Ethernet connection

Warning

The CIM 500 must only be connected to

SELV or SELV-E circuits.



It is important to connect the cable

screen to earth by means of the earth

clamp or in the connector.

Speed

[Mbit/s] Cable type Max. cable length

[m/ft]

10 CAT5 100/328

100 CAT5e 100/328t

Industrial

Ethernet

protocol

Cable type

Modbus TCP Standard CAT5, CAT5e or CAT6

PROFINET IO Standard CAT5, CAT5e or CAT6

TM05 6435 4711

Ethernet

switch

CIM

500

CIM

500

CIM

500

CIM

500

TM05 7480 1013

Pos. Description

1 Industrial Ethernet RJ45 connector 1

2 Industrial Ethernet RJ45 connector 2

3 Earth clamp/GND

English (GB)

3.2 Selection of industrial Ethernet

protocol

The module has a rotary switch for selection of the

industrial Ethernet protocol. See fig. 4.

Fig. 4 Selecting the industrial Ethernet

protocol

3.3 Setting up the IP addresses

The module comes with fixed IP address. The IP

address settings can be changed with the built-in

web server.

3.4 Connection to the web server

The module can be configured by means of the

built-in web server. To establish a connection from a

PC to the CIM 500, proceed as follows:

1. Connect the PC and the module, using an

Ethernet cable.

2. Configure the Ethernet port of the PC to the

same network as the CIM 500, e.g.

192.168.1.101, and the subnet mask to

255.255.255.0.

See section How to configure an IP address on

your PC on page 10.

3. Open a standard Internet browser and type

192.168.1.100 in the URL field.

4. Log in to the web server:

Fig. 5 CIM 500 connected to PC

See also section Web server configuration on

page 11.

TM05 7481 1013

Pos. Description

0 PROFINET IO (factory setting)

1 Modbus TCP

2..E Reserved. LED1 will be permanently red

to indicate an invalid configuration.

Resetting to factory settings.

Note: Set the rotary switch to this position

for 20 seconds to reset to the factory

settings. During this period LED1 will be

flashing red and green.



If the switch position is changed when

the module is powered on, the module

will restart.

Default IP

settings used by

web server

IP address: 192.168.1.100

Subnet mask: 255.255.255.0

Gateway: 192.168.1.1

IP settings for

Modbus TCP

Must be set with the web

server.

Device name and

IP settings for

PROFINET IO

Static configuration from web

server or configuration from

PROFINET IO configuration

tool

Username admin (factory setting)

Password Grundfos (factory setting)



Username and password may have

been changed from the factory

settings.

TM05 6436 4712



Both ETH1 and ETH2 can be used to

establish a connection to the web

server.



The web server can be accessed while

industrial Ethernet protocol selected is

active.

English (GB)

4. Status LEDs

The module has two status LEDs (LED1 and LED2).

See fig. 1.

• Red/green status LED (LED1) for Ethernet

communication.

• Red/green status LED (LED2) for communication

between the module and the Grundfos product.

LED1, Modbus TCP

LED1, PROFINET IO

LED2

5. Data activity and link LEDs

The module has two connectivity LEDs related to

each RJ45 connector. See fig. 1.

DATA1 and DATA2

These yellow LEDs indicate data traffic activity.

LINK1 and LINK2

These green LEDs show whether the Ethernet cable

is properly connected.

Status Description

Off No Modbus TCP communication

or switched off.

Flashing green Modbus TCP communication

active.

Permanently

red

Module configuration fault.

See section 6.1.

Permanently

red and green

Error in firmware download.

See section 6.1.

Flashing red

and green

Resetting to factory settings.

After 20 seconds the CIM 500 will

restart.

Status Description

Off The module is switched off.

Flashing green

Wink function. LED will flash

10 times when activated from

master.

Permanently

green

The module is ready for data

transmission (data exchange

state).

Flashing red

(3 Hz, duty

cycle 50 %)

Wrong or missing PROFINET IO

configuration. See section 6.2.

Pulsing red

(0.3 Hz, duty

cycle 10 %)

Configured, but connection to

master lost. See section 6.2.

Permanently

red

Product not supported.

See section 6.2.

Permanently

red and green

Error in firmware download.

See section 6.2.

Flashing red

and green

Resetting to factory settings.

After 20 seconds the CIM 500

will restart.

Status Description

Off The module is switched off.

Flashing red

No internal communication

between the CIM 500 and the

Grundfos product.

Permanently

red

The module does not support the

Grundfos product connected.

Permanently

green

Internal communication between

the module and the Grundfos

product is OK.

Permanently

red and green Memory fault.



During startup, there is a delay of up to

five seconds before the status of LED1

and LED2 is updated.

Status Description

Off No data communication on RJ45

connector

Flashing Data communication on RJ45

connector

On Heavy network traffic

Status Description

Off No Ethernet link on RJ45 connector

On Ethernet link on RJ45 connector is OK

English (GB)

6. Fault finding

6.1 Modbus TCP

Faults in a module can be detected by observing the

status of the two status LEDs. See the tables below.

CIM 500 fitted in a Grundfos product

CIM 500 fitted in a CIU 500

Fault (LED status) Possible cause Remedy

1. Both LEDs remain off when

the power supply is

connected.

a) The module is fitted

incorrectly in the Grundfos

product.

Check that the module is

fitted/connected correctly.

b) The module is defective. Replace the module.

2. LED2 is flashing red. a) No internal communication

between the module and the

Grundfos product.

Check that the module is fitted

correctly.

3. LED2 is permanently red. a) The module does not support

the Grundfos product

connected.

Contact the nearest Grundfos

company.

4. LED1 is permanently red. a) Fault in the Modbus TCP

configuration of the module.

Check that SW1 is set to "1".

Check that Modbus TCP IP

address configuration is correct.

See section Modbus TCP

configuration on page 12.

5. LED1 is permanently red and

green at the same time.

a) Error in firmware download. Use the web server to download

the firmware again. See section

Update on page 19.

6. LED2 is permanently red and

green at the same time.

a) Memory fault. Replace the module.

Fault (LED status) Possible cause Remedy

1. Both LEDs remain off when

the power supply is

connected.

a) The CIU 500 is defective.

Replace the CIU 500.

2. LED2 is flashing red. a) No internal communication

between the CIU 500 and the

Grundfos product.

• Check the cable connection

between the Grundfos product

and the CIU 500.

• Check that the individual

conductors have been

connected correctly, e.g. not

reversed.

• Check the power supply to the

Grundfos product.

3. LED2 is permanently red. a) The module does not support

the Grundfos product

connected.

Contact the nearest Grundfos

company.

4. LED1 is permanently red. a) Fault in the Modbus TCP

configuration of the module.

Check that SW1 is set to "1".

Check that Modbus TCP IP

address configuration is correct.

See section Modbus TCP

configuration on page 12.

5. LED1 is permanently red and

green at the same time.

a) Error in firmware download. Use the web server to download

the firmware again. See section

Update on page 19.

6. LED2 is permanently red and

green at the same time.

a) Memory fault. Replace the module.

English (GB)

6.2 PROFINET IO

CIM 500 fitted in a Grundfos product

Fault (LED status) Possible cause Remedy

1. Both LEDs remain off when

the power supply is

connected.

a) The module is fitted

incorrectly in the Grundfos

product.

Check that the module is

fitted/connected correctly.

b) The module is defective. Replace the module.

2. LED1 remains off. a) SW1 is set to "1". Set the switch to "0".

3. LED2 is flashing red. a) No internal communication

between the module and the

Grundfos product.

Check that the module is fitted

correctly in the Grundfos product.

4. LED2 is permanently red. a) The module does not support

the Grundfos product

connected.

Contact the nearest Grundfos

company.

5. LED1 is permanently red. a) The module does not support

the Grundfos product

connected.

Contact the nearest Grundfos

company.

b) SW1 in illegal position. Set the switch to "0".

6. LED1 is flashing red. a) Fault in the PROFINET IO

configuration of the module.

Check that the right GSDML file is

used.

Check that PROFINET IO IP

address configuration is correct.

See section PROFINET IO

configuration on page 13.

Check device name in CIM 500

and PROFINET IO master.

7. LED1 is pulsing red. a) Connection to master lost. Check cables.

Check master is running.

8. LED1 is permanently red and

green at the same time.

a) Error in firmware download. Use the web server to download

the firmware again. See section

Update on page 19.

9. LED2 is permanently red and

green at the same time.

a) Memory fault. Replace the module.

English (GB)

CIM 500 fitted in a CIU 500

7. Technical data 8. Service

8.1 Service documentation

Service documentation is available on

www.grundfos.com > International website >

WebCAPS > Service.

If you have any questions, please contact the

nearest Grundfos company or service workshop.

9. Disposal

This product or parts of it must be disposed of in an

environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest

Grundfos company or service workshop.

Subject to alterations.

Fault (LED status) Possible cause Remedy

1. Both LEDs remain off when

the power supply is

connected.

a) The CIU 500 is defective.

Replace the CIU 500.

2. LED1 remains off. a) SW1 is set to "1". Set the switch to "0".

3. LED2 is flashing red. a) No internal communication

between the CIU 500 and the

Grundfos product.

Check the cable connection

between the Grundfos product and

the CIU 500.

Check that the individual

conductors have been connected

correctly, e.g. not reversed.

Check the power supply to the

Grundfos product.

4. LED2 is permanently red. a) The module does not support

the Grundfos product

connected.

Contact the nearest Grundfos

company.

5. LED1 is permanently red. a) The module does not support

the Grundfos product

connected.

Contact the nearest Grundfos

company.

b) SW1 in illegal position. Set the switch to "0".

6. LED1 is flashing red. a) Fault in the PROFINET IO

configuration of the module.

Check that the right GSDML file is

used.

Check that PROFINET IO IP

address configuration is correct.

See section PROFINET IO

configuration on page 13.

Check device name in CIM 500

and PROFINET IO master.

7. LED1 is pulsing red. a) Connection to master lost. Check cables.

Check master is running.

8. LED1 is permanently red and

green at the same time.

a) Error in firmware download. Use the web server to download

the firmware again. See section

Update on page 19.

9. LED2 is permanently red and

green at the same time.

a) Memory fault. Replace the module.

Internet protocol

Application layer DHCP, HTTP, Ping

Transport layer TCP

Internet layer Internet protocol V4 (IPv4)

Link layer ARP, media access control

(Ethernet)

Ethernet cable

Screened, twisted-pair

cables, CAT5, CAT5e or

CAT6

Transmission speed 10 Mbit/s, 100 Mbit/s

(auto-detected)

Industrial Ethernet

protocols

PROFINET IO, Modbus

TCP

Supply voltage 5 VDC ± 5 %,

Imax. 350 mA

Storage temperature -25 °C to +70 °C

-13 °F to +158 °F

Appendix

Appendix 1

How to configure an IP address on your PC

1. Enter an IP address and the subnet mask to be

used by your PC. See fig. 6.

2. Open "Control Panel".

3. Select "Network and Sharing Center".

4. Click [Change adapter settings].

5. Right-click and select "Properties" for the

Ethernet adapter. Typically "Local Area

Connection".

6. Select properties for "Internet Protocol Version 4

(TCP/IPv4)".

7. Select the "Alternate Configuration" tab.

Fig. 6 Example from Windows XP

TM05 7422 0913

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