Grundfos SMART Digital Series Installations- und Betriebshandbuch

GRUNDFOS DATA BOOKLET

SMART Digital S

DIGITAL DOSING up to 30 l/h

DDA, DDC, DDE

Pumps and accessories

Table of contents

SMART Digital S

1. General data 3

Performance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Features at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Identification 6

Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Functions 7

Overview of functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Control cube DDA and DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wiring diagram, DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Wiring diagram, DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring diagram, DDE-PR, -P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. Construction 22

DDA and DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5. Dimensions 24

DDA and DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6. Technical data 25

DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7. Pump selection 28

DDA, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DDC, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DDE, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DDA, DDC, DDE, non-standard range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8. Accessories for small dosing pumps up to 60 l/h 33

Accessories overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Installation kits for dosing pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Cables and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

E-box for SMART digital S DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Foot valves FV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Rigid suction lances RSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Injection units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Multi-function valves, pressure relief valves, pressure loading valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Pump connection kits and inlay kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Dosing tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Water meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9. Pumped liquids 56

10. Grundfos Product Center 57

General data

SMART Digital S 1

1. General data

Performance range

Fig. 1 Performance range

TM04 1480 0410

Q [l/h]

612 15 17 30

[bar]

7.5

DDA 7.5-16

DDA 12-10

DDA 17-7

DDA 30-4

DDC 15-4

DDE 15-4

DDC 9-7

DDC 6-10

DDE 6-10

General data

SMART Digital S

Features at a glance

Fig. 2 DDA, DDC, DDE

Digital DosingTM

The SMART Digital S generation DDA, DDC and DDE

with powerful variable-speed stepper motor brings

state-of-the-art technology to perfection.

Combined expert knowledge and the patented

solutions set future standards. Traditional technologies

such as stroke length or stroke frequency adjustment

with synchronous motor or solenoid drive become a

thing of the past.

Unique flexibility with only a few variants

The included click-stop mounting plate makes the

pump more flexible. Three different positions are

possible without using any additional accessories,

such as wall brackets. Service and pump exchange

can now be done easily and fast just by clicking the

pump in and out of the mounting plate.

The control cube on the DDA and DDC pump can be

lifted and turned easily into three different positions:

front, left or right.

Fig. 3 Modularity of the control cube

A turn-down ratio of up to 1:3000, a wide supply

voltage range (100-240 V; 50/60 Hz), combined

connection sets and other features reduce the models

and variants to a minimum.

Precise and easy setting / usability and interaction

The operator can easily install the pump and set it to

discharge exactly the quantity of dosing liquid required

for the application. In the display, the setting of the

pump is read out directly, the flow is shown in ml/h, l/h,

or gph.

The click wheel (turn-and-push knob) and the

graphical LC display with plain-text menu in more than

25 languages make commissioning and operation

intuitive. As the LCD is backlit in different colours, the

pump status can be seen from a distance (traffic-light

concept).

Fig. 4 Display DDA, DDC

Thanks to a variety of operation modes, signal inputs

and outputs, the pump can easily be integrated into

every process.

Advanced process reliability

An intelligent drive and microprocessor control

ensures that dosing is performed precisely and with

low pulsation, even if the pump is dosing high-viscosity

or degassing liquids. Malfunctions, caused e.g. by air

bubbles, are detected quickly by the maintenance-free

FlowControl system and then displayed in the alarm

menu.

The AutoFlowAdapt function automatically adjusts the

pump according to the process conditions, e.g. varying

backpressure. The integrated flow measurement

makes additional monitoring and control equipment

redundant.

Designed to save costs

In general, the investment for a dosing pump

installation is low compared to its life cycle costs

including the cost of the chemicals. The following

features make the SMART Digital S DDA, DDC and

DDE pumps contribute to low life cycle costs:

• No underdosing or overdosing due to high dosing

accuracy and FlowControl

• Longer maintenance intervals thanks to the

universal chemical resistance of the full-PTFE

diaphragm

• Reduced energy consumption thanks to

state-of-the-art drive technology.

TM06 8988 2417TM04 1662 2610

TM04 1661 2610

General data

SMART Digital S 1

Three application-oriented type ranges

DDA: High-end pump range for extended flow and

pressure ranges with sensor-based FlowControl and

measurement functions for challenging industrial

applications, e.g.

• Process water

• Food and beverage

• Ultrafiltration and reverse osmosis

• Pulp and paper

• Boiler feed water

• CIP (Cleaning-In-Place).

DDC: User-friendly pump range with standard inputs

and outputs for common applications, e.g.

• Drinking water

• Waste water

• Swimming pool water

• Cooling tower

• Chemical industry.

DDE: Low-budget pump range with basic functions

including manual operation or control via PLC for OEM

applications, e.g.

•Carwash

• Irrigation.

Identification

SMART Digital S

2. Identification

Type key

Example: DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

* Installation set: Including 2 pump connections, foot valve, injection

unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC

deaeration hose (4/6 mm)

** PVC dosing heads only up to 10 bar

Type range

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

DDA

DDC

DDE

Max. flow [l/h]

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

Maximum pressure [bar]

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

Control variant

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

BBasic(DDE)

P B with pulse mode (DDE)

PR P with relay output (DDE)

A Standard (DDC)

AR A with alarm relay and analog input (DDA, DDC)

FC AR with FlowControl (DDA)

FCM FC with flow measurement (DDA)

Dosing head variant

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

PP Polypropylene

PVC Polyvinyl chloride**

PV PVDF (polyvinylidene fluoride)

SS Stainless steel 1.4401

Gasket material

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

E EPDM

VFKM

TPTFE

Valve ball material

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

C Ceramic

SS Stainless steel 1.4401

Control cube position

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

F Front-mounted (change to left and right possible)

X No control cube (DDE)

Supply voltage

DDA 7.5-16 AR-PP/V/C-F-31 U2U2 F G

3 1 x 100-240 V, 50/60 Hz

Valve type

DDA 7.5-16 AR-PP/V/C-F-3 1U2U2 F G

1 Standard

2 Spring-loaded

0.1 bar suction opening pressure

0.1 bar discharge opening pressure

Connection, suction/discharge

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

U2U2 Union nut G 5/8" with parts for hose connection

4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm

U7U7 Union nut G 5/8" with parts for hose connection

0.17" x 1/4"; 1/4" x 3/8"; 3/8" x 1/2"

AA Union nut G 5/8" with threaded connection Rp 1/4",

internal thread

VV Union nut G 5/8" with threaded connection 1/4" NPT,

internal thread

XX No connections included

I001*Hose 4/6 mm (up to 7.5 l/h, 13 bar)

I002*Hose 9/12 mm (up to 60 l/h, 9 bar)

I003*Hose 0.17" x 1/4" (up to 7.5 l/h, 13 bar)

I004*Hose 3/8" x 1/2" (up to 60 l/h, 10 bar)

Mains plug

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 FG

FEU

B USA, Canada

GUK

I Australia, New Zealand

E Switzerland

J Japan

L Argentina

Design/approval

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

G Grundfos red

A Grundfos green

B Grundfos black

X Neutral/black

C China approval

Special variant

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F GC3

C3 Inspection Certificate 3.1 (EN 10204)

Functions

SMART Digital S 3

3. Functions

Overview of functions

* DDE-PR: relay 1: alarm; relay 2: low-level signal, stroke signal, pulse input

DDA DDC DDE

Control variant: FCM FC AR AR A PR P B

General

Digital Dosing: Internal stroke speed and frequency control ●●●● ●●●●

Mounting plate (basic/wall mounting) ●●●● ●●●●

Control panel, see page 9

Control cube mountable in three positions: front, left, right ●●● ● ●

Control panel position: front-fitted ●●●

Transparent protective cover for control elements ●●● ● ●

Capacity setting in millilitres, litres or US-gallons ●●● ● ●

Graphical display with background light in four colours for status

indication: white, green, yellow, red ●●● ● ●

Plain-text menu in different languages ●●● ● ●

Turn-and-push knob (click wheel) for easy navigation ●●● ● ●

Capacity adjustment knob (0.1 - 100 %) ●●●

Start/Stop key ●●● ● ●

100 % key (deaearation) ●●●● ●●●

Operation mode switch (manual/pulse) ●●

Operation modes, see page 11

Manual speed control ●●●● ●●●●

Pulse control in ml/pulse ●●● ● ●

Pulse control (1:n) ●●

Analog control 0/4-20 mA ●●● ●

Batch control (pulse-based) ●●●

Dosing timer cycle ●●●

Dosing timer week ●●●

Fieldbus control ●●●

Functions, see page 13

Auto deaeration also during pump standby ●●●

FlowControl system with selective fault diagnosis ●●

Pressure monitoring (min/max) ●●

Flow measurement ●

AutoFlowAdapt ●

SlowMode (anti-cavitation) ●●● ● ●

Calibration mode ●●● ● ●

Scaling of analog input ●●●

Service information display ●●● ● ●

Relay setting: alarm, warning, stroke signal, pump dosing, pulse input* ●●● ● ●

Relay setting (additionally): timer cycle, timer week ●●●

Inputs/outputs, see page 14

Input for external stop ●●●● ●●●

Input for pulse control ●●●● ●●●

Input for analog 0/4-20 mA control ●●● ●

Input for low-level signal ●●●● ●●●

Input for empty tank signal ●●●● ●●●

Output relay (2 relays) ●●● ● ●

Output analog 0/4-20 mA ●●●

Input/Output for GENIbus ●●●

Input/Output for E-box (e.g. E-box 150 with Profibus DP) ●●●

Functions

SMART Digital S

Functional description

The electronically controlled variable-speed motor

(stepper motor) of the DDA, DDC and DDE pumps

provides optimum control of the stroke speed.

The duration of each discharge stroke varies

according to the capacity set, resulting in optimum

discharge flow in any operating situation, while the

duration of each suction stroke is constant (see figure

below).

The advantages are as follows:

• The pump always operates at full stroke length,

irrespective of the capacity set; this ensures

optimum accuracy, priming and suction.

• A capacity range of up to 1:3000 (turn-down ratio)

reduces variants and spare parts.

• Smooth and continuous dosing ensuring an

optimum mixing ratio at the injection point without

needing static mixers.

• Significant reduction of pressure peaks, preventing

mechanical stress on wearing parts such as

diaphragm, tubes, connections, resulting in

extended maintenance intervals.

• The installation is less affected by long suction and

discharge lines.

• Easier dosing of high-viscosity and degassing

liquids (SlowMode).

The optimum dosing control shown below takes place

in any operation mode.

Fig. 5 Relation between stroke-frequency adjustment and capacity

TM04 1481 0410

100 %

50 %

10 %

Discharge

Duration

Suction

Capacity

setting

Duration

10 %

Discharge

Suction

SlowMode

50 %

Extended suction stroke (SlowMode)

Functions

SMART Digital S 3

Control cube DDA and DDC

DDA and DDC pumps are supplied with front-mounted

control cube. The position of the control cube can

easily be changed by unfastening 2 screws, lifting the

cube, turning it to the left or to the right and fastening

both screws again.

Fig. 6 Two of three possible control cube positions

Operating elements DDA and DDC

Fig. 7 Operating elements DDA and DDC

The click wheel guides the user quickly and easily

through the plain-text menu.

If the maximum capacity is required over a short period

of time, for example during start-up, press the 100 %

key. To set the pump to run for a specific number of

seconds at maximum capacity, press the 100 % key

and turn the click wheel clockwise simultaneously.

Operating elements DDE

Fig. 8 Operating elements DDE

With the capacity adjustment knob the capacity of the

pump can easily be adjusted in % of the maximum

flow.

Applies to DDE-PR, DDE-P

When holding down the operation mode switch, the

pump changes from manual operation to pulse mode

or vice versa.

If the maximum capacity is required over a short period

of time, for example during start-up, press the 100 %

key.

Depending on the selected operation mode, the

respective status LED (pulse or manual) is activated

according to the following table:

TM06 9584 2517TM06 8989 1517

Pos. Description

1 Graphical LC display

2 [Start/Stop] key

3 Click wheel

4 [100%] key

7.49 l/h

Manual

7.5

l/h

Operation

TM04 1596 1817

Pos. Description

1 Status LED pulse (DDE-PR and DDE-P)

2 Operation mode switch (DDE-PR and DDE-P)

3 Status LED manual

4 Capacity adjustment knob

5 Logarithmic scale

6 100 % key (DDE-PR and DDE-P)

7 Mechanical lock

LED colour Pump status

Green (flashing) Stopped

Green Running

Red-green (flashing) External stop

Yellow Low level (warning)

Red Empty tank (alarm)

Red (flashing) Motor blocked (alarm)

100%

0.15

0.2

0.3

0.4

0.5

0.6

0.8

1.5 23456

100 %

Functions

SMART Digital S

The DDA and DDC dosing pumps feature a user-friendly plain-text menu. The menu consists of 4 tabs: Operation;

Info; Alarm; Setup. During initial start-up, all menu text appears in the English language. The menu can be

set to display other languages.

This example applies to DDA pumps:

Fig. 9 Menu overview (example of main menus)

The menu text appears in more than 25 languages on a big graphical display, backlit in four different colours according

to the traffic light concept.

TM04 1553 1210

Alarm

1 12.12.2009 13:34

Low level

Empty

11.12.2009 14:34

Setup

Language

Operation mode

Analog output

SlowMode

.............................

English >

Manual >

Input >

Off >

Info

Fr 12.12.2009

Counter

Service

Service kit

.............................

12:34

7.49 l/h

Manual l/h

Operation

7.50

Display Fault Pump status

White - Stop Standby

Green - Running

Yellow Warning Stop Standby Running

Red Alarm Stop Standby

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Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung