GSi PNEG-1057 Montage- und Bedienungsanleitung

PNEG-1057

8" and 10" Commercial Vertical

Bin Unload Auger

Assembly and Operation Manual

PNEG-1057

Version: 3.1

Date: 07-20-16

2 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger

Personnel operating or working around this equipment should read this manual. This manual

must be delivered with equipment to its owner. Failure to read this manual and its safety

instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty.

Table of Contents

PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger 3

Contents

Chapter 1 Introduction ..........................................................................................................................................4

General Information .............................................................................................................................. 4

Capacity ................................................................................................................................................ 4

Chapter 2 Safety .....................................................................................................................................................5

Safety Guidelines .................................................................................................................................. 5

Cautionary Symbols Definitions ............................................................................................................ 6

Safety Cautions ..................................................................................................................................... 7

Safety Sign-Off Sheet ......................................................................................................................... 10

Chapter 3 Safety Decals ......................................................................................................................................11

Chapter 4 8" Vertical Assembly Instructions ....................................................................................................14

Motor Mount Rod to Head Plate Assembly ......................................................................................... 14

Tube Assembly ................................................................................................................................... 14

Attaching Vertical Section to Bin ......................................................................................................... 16

Attaching Motor Mount to Horizontal Section ...................................................................................... 18

Chapter 5 10" Vertical Assembly Instructions ..................................................................................................20

Motor Mount Rod to Head Plate Assembly ......................................................................................... 20

Tube Assembly ................................................................................................................................... 20

Attaching Vertical Section to Bin ......................................................................................................... 22

Attaching Horizontal Motor Mount (Direct Belt Drive) ......................................................................... 24

Chapter 6 Start-Up ...............................................................................................................................................26

Start-Up and Break-In ......................................................................................................................... 26

Chapter 7 Operation and Maintenance ..............................................................................................................27

8" Vertical Commercial Bin Unloading Auger Operating Instructions .................................................. 27

10" Vertical Commercial Bin Unloading Auger Operating Instructions ................................................ 28

Power Source ...................................................................................................................................... 29

Maintenance ........................................................................................................................................ 29

Chapter 8 Shut Down ...........................................................................................................................................30

Normal Shut Down .............................................................................................................................. 30

Emergency Shut Down ....................................................................................................................... 30

Lock Out .............................................................................................................................................. 30

Storage Preparation ............................................................................................................................ 30

Chapter 9 Troubleshooting .................................................................................................................................31

Chapter 10 Parts List ...........................................................................................................................................33

8" Commercial Vertical Bin Unload Auger Parts ................................................................................ 34

10" Commercial Vertical Bin Unload Auger Parts .............................................................................. 36

Chapter 11 Warranty ............................................................................................................................................38

4 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger

1. Introduction

General Information

1. We reserve the right to improve our product whenever possible and practical to do so. We reserve

the right to change, improve and modify products at any time without obligation to make changes,

improvements and modifications on equipment sold previously.

2. The 8" and 10" Commercial Vertical Bin Unload Augers have been designed and manufactured to

give years of dependable service. The care and maintenance of this machine will affect the

satisfaction and service obtained. By observing the instructions and suggestions we have

recommended, the owner shouldreceive competent service for many years.If additional information

or assistance should be required, please contact the factory or the local dealer.

3. When receiving merchandise, it is important to check both the quantity of parts and their descriptions

with the packing list enclosed within each package. All claims for freight damage or shortage must

be made by the consignee within ten (10) days from the date of the occurrence of freight damage.

The consignee should accept the shipment after noting the damage or loss.

Capacity

1. The capacities may vary greatly under varying conditions. The following factors play a role in the

performance of the auger:

2. For example, a twenty-five percent (25%) moisture could cut capacity by as much as 40% under

some conditions.

• Speed • Amounts of foreign matter

• Angle of operation • Different materials

• Moisture content • Methods of feeding

PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger 5

2. Safety

Safety Guidelines

Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is

written to help you understand safe operating procedures and problems that can be encountered by the

operator and other personnel when using this equipment. Save these safety guidelines for future

reference.

As owner or operator, you are responsible for understanding the requirements, hazards, and precautions

that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.

Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in

SERIOUS INJURY or DEATH.

This equipment must be installed in accordance with the current installation codes and applicable

regulations,whichmust be carefullyfollowedinall cases.Authoritieshaving jurisdiction mustbeconsulted

before installations are made.

When necessary, you must consider the installation location relative to electrical, fuel and water utilities.

Personnel operating or working around equipment must read this manual. This manual must be delivered

with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the

equipment.

ST-0001-3

2. Safety

6 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger

Cautionary Symbols Definitions

Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential

safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we

use the symbols that are defined below.

NOTICE

DANGER

WARNING

CAUTION

This symbol indicates an imminently hazardous situation

which, if not avoided, will result in serious injury or death.

This symbol indicates a potentially hazardous situation

which, if not avoided, can result in serious injury or death.

This symbol indicates a potentially hazardous situation which,

if not avoided, can result in minor or moderate injury.

This symbol is used to address practices not related to

personal injury.

This symbol indicates a general hazard.

This symbol indicates a prohibited activity.

This symbol indicates a mandatory action.

ST-0005-2

2. Safety

PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger 7

Safety Cautions

Use Personal Protective Equipment

Eye

Protection

Hearing

Protection

Hand

Protection

Head

Protection

Respiratory

Protection Foot

Protection

Fall

Protection

• Use appropriate personal protective equipment:

• Wear clothing appropriate to the job.

• Remove all jewelry.

• Tie long hair up and back.

ST-0004-1

Follow Safety Instructions

• Carefully read all safety messages in this manual and

safety signs on your machine. Keep signs in good

condition. Replace missing or damaged safety signs.

Be sure new equipment components and repair parts

include the current safety signs. Replacement safety

signs are available from the manufacturer.

• Learn how to operate the machine and how to use

controls properly. Do not let anyone operate without

instruction.

• If you do not understand any part of this manual or

need assistance, contact your dealer.

ST-0002-1

2. Safety

8 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger

Maintain Equipment and Work Area

• Understand service procedures before doing work. Keep area

clean and dry.

• Never service equipment while it is operating. Keep hands, feet,

and clothing away from moving parts

• Keep your equipment in proper working condition. Replace worn

or broken parts immediately.

ST-0003-1

Operate Motor Properly

• All electrical connections must be made in accordance with

applicable local codes (National Electrical Code for the US,

Canadian Electric Code, or EN60204 along with applicable

European Directives for Europe). Make sure equipment and

bins are properly grounded.

• Lock-out power before resetting motor overloads.

• Do not repetitively stop and start the drive in order to free a plugged

condition. Jogging the drive in this manner can damage the

equipment and drive components.

ST-0009-3

Rotating Auger Hazard

• Keep clear of rotating augers and moving parts.

• Do not remove or modify guards or covers.

• Lock-out power source before making

adjustments, cleaning, or maintaining equipment.

• Failure to follow these precautions will result in

serious injury or death.

ST-0037-1

Stay Clear of Hoisted Equipment

• Always use proper lifting or hoisting equipment when assembling

or disassembling equipment.

• Do not walk or stand under hoisted equipment.

• Always use sturdy and stable supports when needed for

installation. Not following these safety precautions creates the

risk of falling equipment, which can crush personnel and cause

serious injury or death.

ST-0047-1

2. Safety

PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger 9

Stay Clear of Rotating Parts

• Do not enter the bin while the equipment

is in operation.

• Entanglement in rotating augers will

cause serious injury or death.

• Keep all guards and covers in place at

all times.

• Lock-out power source before making

adjustments, cleaning, or maintaining

equipment.

ST-0008-2

Use Unload Equipment Properly

• Do not operate this equipment alone. Make sure someone nearby

is aware of the proper shut down sequence in the event of an

emergency.

• Do not allow any person intoxicated or under the influence of

drugs to operate this equipment. All operators must be adequately

rested and prepared to perform all functions of operating the

equipment.

• Do not start equipment until all persons are clear of the work area

and safety guards are in place.

• Do not allow anyone inside a bin, truck, or wagon which is being

unloaded by an auger. Flowing grain can trap and suffocate in

seconds.

• Use ample overhead lighting after sunset to light the work area.

• Always use caution to not hit the auger when positioning the load.

• Do not leave equipment operating while unattended.

• Be aware of pinch points, which can trap or catch objects and

cause injury.

• Be sure all equipment is locked in position before operating.

• Always lock out all power sources to the equipment when

unloading is finished.

ST-0051-1

2. Safety

10 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger

Safety Sign-Off Sheet

Below is a sign-off sheet thatcan be used to verify that all personnel have read and understood the safety

instructions. This sign-off sheet is provided for your convenience and personal record keeping.

Date Employee Name Supervisor Name

ST-0007

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