Hakko Electronics FT-802 Bedienungsanleitung

Instruction Manual

Thank you for purchasing

the HAKKO FT-802 Thermal Wire Stripper.

Be sure to read this manual before

operating the HAKKO FT-802.

Keep this manual readily accessible

for reference.

FT-802

THERMAL WIRE STRIPPER

Table of Contents

1. PACKING LIST AND PART NAMES....................................................... 1

2. SPECIFICATIONS ................................................................................... 1

3. WARNINGS, CAUTIONS AND NOTES .................................................. 2

4. INITIAL SETUP........................................................................................ 3

　　4-1　Blades ..............................................................................................3

　　　　4-1-1　Attaching blades ....................................................................3

　　　　4-1-2　Removing blades ...................................................................3

　　　　4-1-3　Blade holder...........................................................................3

　　4-2　Station ..............................................................................................4

5. HOW TO USE ..........................................................................................4

　　5-1　Operation and display (switch and operation buttons) .....................4

　　5-2　Setting/changing output....................................................................4

　　5-3　Handle ..............................................................................................5

　　　　5-3-1　Attaching the lead adjuster ....................................................5

　　　　5-3-2　How to use the lead adjuster .................................................6

　　　　5-3-3　Stripping a wire ......................................................................6

6. SETTING PARAMETERS ........................................................................7

　　6-1　Parameter setting table ....................................................................7

　　6-2　Parameter setting procedure............................................................8

7. MAINTENANCE .....................................................................................12

8. INSPECTION..........................................................................................12

9. TROUBLESHOOTING ...........................................................................13

10. PART NUMBER .....................................................................................13

1. PACKING LIST AND PART NAMES

Please make sure that all items listed below are included in the package.

PACKING LIST

HAKKO FT-802 station...................................1

HAKKO FT-8004.............................................1

Power cord .....................................................1

Wire material indicator seal ...........................1

Hexagon wrench (1.27mm) ............................1

Instruction Manual ..........................................1

Hexagon socket set screw (M2.5x2.5) ...........2

Handle

HAKKO

FT-802 station

HAKKO FT-8004

Blade (not included)

Power cord Hexagon wrench

Power switch

Receptacle

Plug

Hexagon socket set screw (2)

Handle holder

Instruction Manual

Lead adjuster

THERMAL WIRE STRIPPER

FT-802

Power receptacle

Blade removal plate

Wire material

indicator seal

2. SPECIFICATIONS

Power Consumption 76W

• HAKKO FT-802

Power Consumption

Length of Cord

Length (w/o cord, blade)

Weight (w/o cord,blade)

72W (20V)

1.6m (5.3ft.)

153mm (6.0in.)

47g (0.10lb.)

• HAKKO FT-8004 (Handle)

Output

Outside dimensions

Weight

AC 20V

76(W)×159 (H)×161 (D)mm

(3.0×6.3×6.3in.)

1.6kg (3.5lb.)

• Station

NOTE:

*Specications and design are subject to change without notice.

*This product is protected against electrostatic discharge.

CAUTION

This product includes features such as electrically conductive plastic parts and grounding of the

handle and station as measures to protect the device to be soldered from the effects of static

electricity.

Be sure to observe the following instructions:

⿟The handle and other plastic parts are not insulators, they are conductors. When replacing parts or

repairing, take sufcient care not to expose live electrical parts or damage insulation materials.

⿟Be sure to ground the unit during use.

3. WARNINGS, CAUTIONS AND NOTES

Warnings and cautions are placed at critical points in this manual to direct the operator’s

attention to signicant items. They are deemed as follows:

WARNING : Failure to comply with a WARNING may result in serious injury or death

CAUTION :

Failure to comply with a CAUTION may result in injury to the operator,

or damage to the items involved.

A NOTE indicates a procedure or point that is important to the process being described

WARNING

After the power is turned on, the blade temperature can reach as high as 800°C (1472°F).

Improper handling may cause burns or re. Be sure to observe the following precautions.

⿟Do not touch the blade or metal parts near the blade.

⿟Do not allow the blade to come close to, or touch, ammable materials.

⿟Inform others in the area that the unit is hot and should not be touched.

⿟Turn the power off when not in use, or left unattended.

⿟Turn the power off when changing parts or storing the HAKKO FT-802.

⿟Place the handle on the handle holder when not using the HAKKO FT-802.

⿟The unit is for a counter or workbench use only.

⿟This appliance can be used by children aged from 8 years and above and persons with reduced

physical, sensory or mental capabilities or lack of experience and knowledge if they have been given

supervision or instruction concerning use of the appliance in safe way and understand the hazards

involved.

⿟Children shall not play with the appliance.

⿟Cleaning and user maintenance shall not be made by children without supervision.

Observe the following precautions to prevent accidents or damage to the unit.

CAUTION

⿟Do not use the HAKKO FT-802 for applications other than wire stripping.

⿟Do not strike the blade against workbench to remove stripped insulation debris. This will damage the

blade.

⿟Do not modify the HAKKO FT-802.

⿟Do not allow the HAKKO FT-802 to become wet, or use it when hands are wet.

⿟Since smoke is produced when using the wire stripper, be sure the work area is well ventilated.

⿟Use only genuine Hakko replacement parts.

⿟Remove power and iron cords by holding the plug. not the wires.

⿟While using HAKKO FT-802, do not do anything which may cause bodily harm or physical damage.

4. INITIAL SETUP

①Stop provisionally in the tapped hole of the

handle, and do a set the hexagon socket set

screw.

②Insert the blade so that the blade mounting

 ange locks into the FT-8004.Merge type V

and the V-groove of the back of the blade.

NOTE:

Blades are not heated unless both blades are

inserted fully. Be sure to use the blades as

a set.

③Fix it with a  nger so that the point of a

sword does not work, tighten the hexagon

socket set screw with the hexagonal

wrench to secure the blades.

Hexagon wrench

V groove

Hexagon socket set screw (M2.5x2.5)

①Switch off the power and wait until the blades

have cooled down.

②Remove the screws with the hexagonal

wrench and remove the blades using the main

body blade removal plate.

CAUTION

* When pulling out or inserting blades, be sure

that the power is switched off.

* Before pulling out the blades, check that the

blades have cooled down suf ciently.

4-1-3 Blade holder

The removed blades can be placed in the holder

as shown at right.

Hex wrench can placed in the position of the

arrow.

NOTE:

Place the removed blade in the blade holder.

4-1 Blades

4-1-1 Attaching blades

4-1-2 Removing blades

Blade removal plate

Blade guard

4. INITIAL SETUP (continued)

Display

Power switch

PVC

PVDF

ETFE

PTFE

Material Output value (%)

①Switch on the power.

②will be lit for 2 sec.

③The displayed output value will

blink. After the temperature has

increased and stabilized,

the displayed value will change from

blinking to lit. The unit is ready for

use when the displayed value is lit.

* For the output value, set it according

to the following wire material

indication table.

ENTER

Increase the

displayed value.

Decrease the

displayed value.

Pressing the button

for a long time

enters the mode for

changing the output

value.

Finalizes setting of

the data input value

and ends the data

input mode.

NOTE:

Output values will vary from the values in the

table above depending on the wire composition

and wire diameter. In addition, it may be

necessary to set higher values depending on

blade oxidation and maintenance conditions.

CAUTION

* The factory default value is set to 50%.

* Since the blades will become hot, place the

handle on the handle holder when it is not

being used.

5-1 Operation and display (switch and operation buttons)

Ex: When changing the output from 50% to 65%:

①Press the , or [ENTER] button for 2 sec

or longer.

The unit will enter the output change mode and

the displayed value will change to blinking.

②Press the or button to finalize setting of

value.

After your desired value is displayed, press

the [ENTER] button. When the displayed value

will change from blinking to lit, the unit is ready

for use.

Temperature is stabilized

Press the button 3

times and press

the [ENTER] button.

5-2 Setting/changing output

4-2 Station

①Connect the power cord to the inlet on the

rear side of the station.

②Place the HAKKO FT-8004 on the handle holder

with the blades facing up.

③Plug the handle plug into the receptacle.

④Plug the power cord plug into an electrical outlet.

Handle holder

plug Receptacle

5. HOW TO USE

①Remove the insulating cover from the tip on

the handle cover L-side (the side with the

HAKKO logo and FT-8004) and remove the

screw from the handle cover L-side.

②Remove the handle cover L.

③Align the lead adjuster mounting hole with

the handle cover L mounting hole, replace the

screw, and tighten it lightly.

④Firmly t the nail of the root side of the

insulation cover in the handle cover.

⑤Attach the handle cover L to the handle. Adjust

the length of the lead adjuster and rmly

tighten the screw.

NOTE:

Pay attention to the direction of the blades when

attaching the lead adjuster. (See the following gure.)

Attach the lead adjuster so that the adjuster plate

end is in parallel with the blade surface.

The lead adjuster can be removed with the

handle cover attached to the handle.

5-3 Handle

5-3-1 Attaching the lead adjuster

NOTE:

The output value range is 5% to 100%.

The output values can be set in increments of 5%.

If the output is 80% or less, 　　　 will be displayed when the handpiece is placed on the station indicating

the timer start for the auto sleep setting set by parameter 02. If 　, 　or "Enter" are pressed while

　　　 is displayed, the current output value will then be displayed. If the output is more than 80%, 　　　

will be displayed when the handpiece is placed on the station, for more information see page 10.

①

②

③

④

⑤

Leadadjuster

HandlecoverL

Insulatingcover

Relation of display and blade temperature when handle is placed on the station

Output Sleep function Display Blade temperature

80% or less ON 　　-->　　　　　: same as the output value -->

　　　: 50% of the output value

OFF Same as the output value

85% or more ON 50% of the output value

OFF 50% of the output value

For setting parameters of the auto sleep function, see page 10.

The lead adjuster is a tool for setting the wire

stripping length.

Adjust the distance between the blade end and

the adjuster plate to the desired wire stripping

length and slide it.

(Settable stripping length is 1 to 35mm.)

1 to 35mm

Adjuster plate

5. HOW TO USE (continued)

①Align the wire end with the lead adjuster.

②Pinch the wire with the blades according to

the diameter of the wire to be stripped. The

pinched area will be melted by heat.

③Spread the heat evenly over the pinched area

by rotating the wire and the blades.

④Pull the blades toward the wire end to be

stripped.

5-3-2 How to use the lead adjuster

5-3-3 Stripping a wire

6. SETTING PARAMETERS

To make this product more convenient to use, the HAKKO FT-802 has the following parameters

which can be set. The parameter settings can be changed to suit your use environment.

•Password setting

Setting a password allows you to lock the settings

for the output values and parameter values.

•High output setting*

The high output function for the blade output can

be enabled or disabled.

•Output upper limit setting*

An upper limit for the blade output can be set to

prevent the output from being set above the limit

value.

* When stripping is difficult by wire diameter and

composition, use a high output mode.

•Auto sleep enable/disable setting

The auto sleep function can be enabled or disabled.

•Auto sleep time setting

Auto sleep saves the set output by approx. 50%

and reduces the blade temperature to conserve

power consumption.

•Auto shutoff enable/disable setting

The auto shut-off function can be enabled or

disabled.

•Auto shutoff time setting

After the set time has elapsed, the output will be

switched off and the unit will enter standby mode.

〜

: Disabled

: Enabled

（min）

: Enabled

（min）

: Partially

enabled

: Disabled

: Enabled

or : Disabled

: Enabled

: Time until

effective

: Time until

effective

: Disabled

: Enabled

(3 digit)

*1. “High output setting” and “Output upper limit setting” are displayed when “1” or “2” is selected in “Password setting”.

*2. “Auto sleep time setting” is displayed when “1” is selected in “Auto sleep enable/disable setting”.

*3. “Auto shutoff time setting” is displayed when “1” is selected in “Auto shutoff enable/disable setting”.

Parameter

number LED display Set details Initial value

Settable in 5% intervals

Password

setting

Output upper

limit setting*1

Auto sleep

enable/disable

setting

Auto shutoff

enable/disable

setting

Auto shutoff time

setting*3

Auto sleep time

setting*2

High output

setting*1

6-1 Parameter setting table

①Hold the and buttons pressed while switching on the power to enter parameter input mode.

（ ➡ ）➡ ➡（）➡ ➡（）

Parameter input mode flowchart

Follow the steps below to input parameter values.

After setting the required parameter values, press and hold the [ENTER] button while

performing operations in Step 2 to 3.

④The display will change to and the unit will ask you whether to exit the parameter input

mode. Selecting and pressing the [ENTER] button will exit the parameter input mode.

You can switch the display between and by pressing the or

button. When selecting , the current screen will be jumped to the

parameter number selection screen ②again.

NOTE:

②Select the parameter number.

Initially, the parameter number will be blinking. Change the parameter number to

the parameter to be set by pressing the or button.

Pressing the button causes the number to be displayed in the following order:

Pressing the button displays the number in reverse order.

Selecting the parameter number and pressing the [ENTER] button changes the display to

the parameter value.

③Select the parameter value.

The currently-set value is displayed initially. Change to the desired parameter value by

pressing the or button. Pressing the [ENTER] button returns to the parameter number

selection mode.

6. SETTING PARAMETERS (continued)

6-2 Parameter setting procedure

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