Hakko Electronics FM-205 Bedienungsanleitung

Desoldering tool

Instruction Manual

●

Thank you for purchasing the HAKKO FM-205 desoldering station.

Please read this manual before operating the HAKKO FM-205.

Keep this manual readily accessible for reference.

●

TABLE OF CONTENTS

1. PACKING LIST AND PART NAMES .................................. 1

2. SPECIFICATIONS ............................................................ 2

3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES ......... 3

4. INITIAL SETUP ................................................................. 4

5. OPERATION .................................................................... 7

6. PARAMETER SETTINGS ................................................ 11

7. MAINTENANCE ............................................................. 14

8. ERROR MESSAGES ...................................................... 20

9. TROUBLESHOOTING GUIDE ........................................ 21

10. PARTS LIST ................................................................... 23

11. WIRING DIAGRAM ......................................................... 26

Ceramic paper filter

(10 pcs.)

Receptacle

Card slot

Fuse

External

air inlet

Filter case cover Power

receptacle

Power

switch

Control card

Card tie

Filter pipe assebmly

Desoldering tool (Nozzle is not included)

Handle

(for gun configuration)

Cleaning drill

(for heating element) Nozzle remover

Iron holder

Tip cleaner

Power cord

Connecting cable

OFF

Tip tray *HAKKO FM-2027 (not included) can be

connected to HAKKO FM-205.

*When using above FM-2027/FM-2026

soldering iron, please use it with

the dedicated iron holder.

1. PACKING LIST AND PART NAMES

HAKKO FM-205 desoldering station ............... 1

MODEL FM-2024 desoldering tool ................. 1

Filter pipe assembly (For replacement) ............. 1

Control card ................................................... 1

Power cord ..................................................... 1

Connecting cable ........................................... 1

Iron holder with tip cleaner .............................. 1

Handle (for gun configuration) .......................... 1

Cleaning drill (for heating element) ................... 1

Nozzle remover................................................ 1

Ceramic paper filter (For replacement/10 pcs.)

.... 1

Tip tray ........................................................... 1

Instruction manual .......................................... 1

●HAKKO FM-205 desoldering station

●Accessories

Please check to make sure that all items listed below are included in the package.

●Option

HAKKO FM-2027 (FM-2026)

Filter pipe assembly

Replace as a cartridge.

Front holder Back holder

Back holder release button

The back holder will be locked

until this button is presssed.

Nozzle release button

Remove the nozzle from

the grip while pressing this button.

Nozzle

(Not included)

Back holder bushing

Push button

Suction start switch (when straight grip is used).

Trigger

Suction start switch (when

gun style handle is used).

Slide button

To remove the gun handle,

slide the button up to unlock it.

2. SPECIFICATIONS

●HAKKO FM-205 desoldering station

Power Consumption 80 W

Temperature Range 200 to 450ºC (400 to 840ºF)

Temperature Stability ±5°C (±9°F) at idle temperature

●Station

Output 24 V

Dimensions (W x H x D)

160 × 120 × 225 mm (6.3 × 4.7 × 8.9 in)

Weight 3.4 kg (7.5 lbs.)

Vacuum Generator Ejector type

Vacuum Pressure (Max.)

93kPa (28 in. Hg)

Suction Flow 20 L/min.*

Applied Air Pressure 490 kPa (71 psi) When in use (trigger

or button is pressed)

Compressed Air Consumption

46 L/min.

* This suction flow is measured at the filter case suction port of

Station.

●HAKKO FM-2027 (Option)

Power Consumption 70 W (24 V)

Tip to Ground Resistance

< 2 Ω

Tip to Ground Potential < 2 mV

Total Length (w/o cord) 188 mm (7.4 in.) with 2.4D tip

Weight (w/o cord)

30 g (0.067 lb./1.07 oz.)with 2.4D tip

Cord 1.2 m (4 ft)

●MODEL FM-2024 desoldering tool

Power consumption 70 W (24 V)

Temperature range 350 - 450°C (650 - 840°F)

Tip to ground potential

< 2 mV

Tip to ground resistance

< 2 Ω

Length, less cord 180 mm (7.0 in.)

Weight, less cord & hose

65 g (2.3 oz.)

Length of cord 1.2 m (4 ft.)

* The temperatures were measured using the HAKKO FG-

101 soldering tester.

* This product is protected against electrostatic discharge.

●MODEL FM-2024 desoldering tool

CAUTION

This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as

measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:

1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing, take sufficient

care not to expose live electrical parts or damage insulation materials.

2. Be sure to ground the unit during use.

* Specications and design are subject to change without notice.

電路板

吸錫槍部分

插頭

插座

焊鐵座

WARNINGS, CAUTIONS, NOTES AND EXAMPLES

Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s

attention to significant items. They are defined as follows:

WARNING: Failure to comply with a WARNING may result in serious injury or

death.

CAUTION: Failure to comply with a CAUTION may result in injury to the

operator, or damage to the items involved.

NOTE: A NOTE indicates a procedure or point that is important to the

process being described.

EXAMPLE: An EXAMPLE is given to demonstrate a particular procedure, point

or process.

CAUTION

When power is ON, tip temperatures will be between 350 and 450°C (660 - 840°F). To

avoid injury or damage to personnel and items in the work area, observe the following:

lDo not touch the tip or the metal parts near the tip.

lDo not allow the tip to come close to, or touch, flammable materials.

lInform others in the area that the unit is hot and should not be touched.

lTurn the power off when not in use, or left unattended.

lTurn the power off when connecting the MODEL FM-2024 or storing the HAKKO

FM-205.

lThis appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction concerning use of the appliance by a

person responsible for their safety.

lChildren should be supervised to ensure that they do not play with the appliance.

To prevent accidents or damage to the HAKKO FM-205, be sure to observe the

following precautions.

Use only filtered air. Set the input air pressure between 490 and 686 kPa (71 and 100

psi) while allowing air to flow by pulling the trigger.

lDo not use the HAKKO FM-205 for applications other than soldering or desoldering.

lDo not strike the iron against hard objects to remove excess solder. This will damage

the iron.

lDo not bend or damage the control card. If the card does become damaged, do not

force the card into the station slot.

l Remove power and iron cords by holding the plug − not the cord.

lDo not modify the HAKKO FM-205.

lUse only genuine Hakko replacement parts.

lDo not allow the HAKKO FM-205 to become wet, or use it with wet hands.

lBe sure the work area is well ventilated. Soldering produces smoke.

lWhile using the HAKKO FM-205, don’t do anything which may cause bodily harm or

physical damage.

A. Iron holder

●Operation

First, remove any excess solder from the tip by

thrusting the tip into the cleaning wire. (Do not

wipe the tip against the wire. This may cause

molten solder to spatter.)

1. Insert the holder assembly securely into the

Iron holder base.

2. When the wire becomes dirty or loaded with

solder, turn the wire until a clean surface is

presented.

3. When changing the cleaning wire, lift the case

top vertically to prevent solder debris from

falling out.

4. Place the spare tips in the tip tray.

●Use of the sleep function

When using the sleep function, insert one end of

the connecting cable into the jack at the back of

the iron holder and the other end into the jack at

the back of the desoldering station to connect

them.

CAUTION

• Be sure to turn off the power before connecting or

disconnecting the connecting cable.

• Securely insert the plug all the way into the jack.

B. MODEL FM-2024

●Connecting and replacing the filter pipe

Pull the back holder until it locks, then

insert the filter pipe assembly with the opening

to the nozzle side. Ensure that the outer

surface of the filter pipe assembly is even with

the handle support. If the filter pipe assembly

is tilted, a leak may occur.

To replace the filter pipe assembly, press back

holder release button , pull the back holder

to lock it, change the filter pipe assembly, then

lock the filter pipe assembly. Replace the filter

pipe assembly in the cartridge.

4. INITIAL SETUP

Jack to connecting cable

Connecting cable

CAUTION

The surface of the filter pipe

assembly may be very hot.

●

Attaching and replacing the nozzle cartridge

Insert the nozzle cartridge fully into the grip

as shown in the illustration. Once the nozzle

cartridge is inserted, it is locked automatically.

CAUTION

The nozzle can be very hot. To attach or remove the nozzle

cartridge, be sure to use the nozzle remover to preclude

the possibility of breaking the grip or cartridge.

The replace the nozzle cartridge, insert the

nozzle remover into the flange of the nozzle

cartridge, press the nozzle release button Aand

remove the nozzle cartridge.

CAUTION

The nozzle may be very hot.

The nozzle remover may be left mounted on

the end of the straight grip when not in use to

prevent it from being misplaced.

●Using the desoldering iron in the gun

configuration.

To use the desoldering iron in the gun

configuration, attach the handle to the straight

grip.

●Using the desoldering iron in the pen

configuration.

To remove the handle, slide down the button

located on the rear of the handle to unlock it,

then slide the handle toward the back of the

MODEL FM-2024.

HAKKO FM-2027 (Option)

Inserting the tip:

●Holding the front end of the tip, insert it into

the sleeve assembly.

CAUTION

Insert the tip into the sleeve assembly until it clicks into

place. When you hear it clicks, avoid forcing the tip into the

sleeve assembly.

●Insert the tip securely into the connector.

NOTE:

Improper insertion of the tip will cause to appear

on the display.

Align the parts and slide the handle

toward the front.

The handle will be locked

automatically.

Push

Nozzle

remover

Hold this part to insert the tip into the sleeve assembly.

Hold this part to insert the tip into the connector.

CAUTION

When holding the head of the tip, there is a danger of burn.

Be sure to use the heat-resistant pad.

Not sensitive to vertical orientation

C. Desoldering station

CAUTION

• Be sure to unplug the cord by holding the plug.

•

Securely insert the connecting cable all the way into the jack.

●The HAKKO FM-205 detects when the iron is

removed from the iron holder and sends this

data to the station via the connecting cable.

That data is then used for various functions.

●Connection

1. Connect the power cord to the inlet on the

rear of the station.

(Connect the plug from the MODEL FM-2024

to the receptacle on the HAKKO FM-205.)

CAUTION

Connect the plug to the receptacle, aligning the tab on the

plug with the opening on the receptacle.

2. Put MODEL FM-2024 into the iron holder.

3. Connect the hose from the MODEL FM-2024

to the lter case cover on the HAKKO FM-205

Station.

4. Connect the station to the shop air supply/

compressor.

Use only filtered air to eliminate the probability

of dust, water, and oil content from fouling the

mechanism.

Adjust the pressure to 490 kPa (71 psi) with

the regulator while allowing air to flow by

pressing the button (or pulling the trigger) on

the handpiece.

CAUTION

If you attempt to adjust the pressure without allowing air

to flow, or if the tube size is not as specified, the suction

capability will decrease. Ensure that the regulator shows

less than 882 kPa (128 psi) when the trigger is turned OFF.

If pressure equal to or higher than this value is applied,

damage may result.

Jack to connecting cable

Connecting cable

Plug

projection Push the plug in as far as it will go,

and try to remove it without pressing

the release pin. If it stays in the

receptacle it is properly seated.

Receptacle opening

FM-2024

24V-70W

Insert all the way to the base.

typical interconnection

CAUTION

Be sure to use an air filter. Foreign matter in the piping or

the air supply can jam the solenoid valve, causing a failure.

5. Plug the power cord into a grounded wall

socket.

Ensure that the power switch is OFF before

inserting the AC plug.

CAUTION

Be sure to ground this product as it is ESD safe by design.

6. Turn ON the power.

CAUTION

The HAKKO FM-205 does not function properly if the

power is turned on with the trigger pressed. Release the

trigger and then turn the power ON.

FM-2024

24V-70W

Joint

Threaded portion

outside diameter ø6mm

(ø0.24in.)

Tube

Use a tube with inner diameter of

4 mm (0.16 in.) minimum.

Use length of 3 m (9.8 ft.) maximum.

Regulator

Adjust to 490

kPa (71 psi)

Air filter

Removes foreign

matter, dust, oil

content, and

water content

Compressor

Station

Controls and displays

Controls

The front panel of the HAKKO FM-205 has four

controls.

.........End of sequence signal (terminates a

phase of a data entry mode). When

pressed for less than one second,

displays settings already stored.

.........Initiates a data entry mode.

.........Increases the displayed value.

...Decreases the displayed value.

The HAKKO FM-2027 and the MODEL FM-

2024 can be connected to the HAKKO FM-205

Station.

The lamp on the grip operates as follows.

In use ................ Lights

Sleep mode....... Blinks slowly

Off mode ........... Off

Error .................. Blinks quickly

Operation

1. Turn the power switch ON.

2. By default, when the set temperature is

reached, the buzzer sounds, indicating that

the unit is ready.

The heater lamp on the front panel starts

blinking.

5. OPERATION

Displays

The HAKKO FM-205 has a three-digit display

element.

Depending on the selected mode, it will display:

●Sensor temperature (of the iron tip)

●Data entry:

Selected quantity (See the data entry

procedures.)

●Temperature scale:

ºC or ºF, depending on selection

●Error detection (See ERROR MESSAGES.)

An audible buzzer is provided to alert the

operator:

●When the station has reached the set

temperature, the buzzer will sound once.

(Default setting)

●When the low temperature threshold has been

crossed, the buzzer will sound continuously.

This buzzer will shutoff when the sensed

temperature returns to the acceptable range.

●When a foreign substance, an incompatible

tip, or the soldering end of the tip is inserted

into the HAKKO FM-2027, the display will

blink and the buzzer will sound continuously.

●When the auto-power shutoff function is

activated and power to the heater is shut off,

the buzzer sounds three times.

CAUTION

By default, the temperature is set to 350ºC (660ºF).

You can confirm the set temperature by pressing the

button. The set temperature will be displayed for two

seconds.

CAUTION

When not in use, set the iron in the iron holder.

button

Receptacle

Insert the card.

Press the or button.

Press the button once.

●

Changing the temperature setting

 •MODELFM-2024

Temperature setting range

ºC................350 to 450ºC

ºF ................660 to 840ºF

 •HAKKOFM-2027(Option)

Temperature setting range

ºC................200 to 450ºC

ºF ................400 to 840ºF

Example: Changing the temperature from

350ºC to 400ºC

1. Insert the control card into the station.

●The hundreds digit of the display begins to

ash. This indicates that the unit has entered

the temperature setting mode and data may

be entered.

2. Enter the hundreds digit.

●Press the or button to set the

hundreds digit. When the desired figure is

displayed, press the button. The tens digit

begins to ash.

3. Enter the tens digit.

●Press the or button to set

the tens digit. When the desired figure is

displayed, press the button. The units digit

begins to ash.

4. Enter the units digit.

●Set the desired units digit in the same way

as for the tens digit, and then press the

button. The temperature is recorded to the

internal memory, and heater control begins

after the new set temperature is displayed.

To change the set temperature with

the control card in the station:

NOTE:

If you enter a value outside the temperature setting range

(see the table above), the display returns to the hundreds

digit, and you have to enter a correct value.

CAUTION

If the power is turned off without completing the

temperature setting, the new set temperature will not

be recorded.

1. Press and hold the button for at least one

second. The current temperature setting is

displayed, and then the hundreds digit begins

to ash one second later. This indicates that

the station has entered the temperature

setting mode.

Follow steps 3 to 4 on “Changing the

temperature”.

2. If the button is not pressed and held for at

least one second, the current set temperature

is displayed, and then the tip temperature is

displayed.

●Entering the tip offset value

Example:

When the set temperature is 400ºC and

the actual tip temperature is 410ºC: The

difference in temperature is 10ºC, so enter

–10 as the current offset value.

1. Insert the control card into the station.

●

The station enters the temperature setting mode.

2. Press the button.

●The station enters the offset entry mode.

Press the or button to set the

hundreds digit.

The values that can be entered in ºC or ºF are 0

(for positive values) and - (for negative values).

3. Select or and press the

button.

The tens digit begins to ash. Enter the offset

value.

The values that can be entered to the tens

digit are 0 to 5 in ºC (0 to 9 in ºF).

The tens and units digits are set with the

offset value range.

Allowable offset value range

ºC................. –50 to +50ºC

ºF ................. –90 to +90ºF

If you enter a value outside the allowable

offset value range, the display returns to

the hundreds digit, and you have to enter a

correct value.

CAUTION

In the offset entry mode (when the display is flashing), the

tip temperature is controlled by the current offset value.

4. Verify the tip temperature.

Press the button once.

Press the or button.

Press the button once.

NOTE:

The station stores the offset values for each tip type.

For example, connect the HAKKO FM-2027 to the

station and enter the offset value (–10ºC). Next, change

to the MODEL FM-2024 and enter the offset value

–20ºC). When you reconnect the HAKKO FM-2027, the

offset value is set to –10ºC automatically.

The temperature accuracy of iron tips is ±15°C (±27°F) (except for designated tips) when using the default offset

values. If a higher temperature accuracy is required, use the following offset function:

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