Jbc SFR-A Bedienungsanleitung

Solder Feeder for Automation

Ref. SFR-A

INSTRUCTION MANUAL

www.jbctools.com

Packing List

The following items should be included:

Manual ............................ 1 unit

Ref. 0021348

Allen Key 1,5 mm ......... 1 unit

Ref. 0741610

Reel Support ................. 1 unit

Ref. 0021219

Solder Feeder for

Automation .................... 1 unit

Ref. SFR-A

Communications

Cable 3 m........................ 1 unit

Ref. 0020261

Spanner 10 mm............. 1 unit

Ref. 0017631

Allen Key 2,5 mm ......... 1 unit

R ef. 0 012574

Ref. SFR-A

Solder Feeder for Automation

Screws

DIN 912 M4x60.......... 2 units

Ref. 0014954

Screws

DIN 7991 M4x10........ 2 units

Ref. 0490180

Download the Robot Communication Protocol for SFR at www.jbctools.com/jbcsoftware.html

www.jbctools.com

INSTRUCTION MANUAL

1 3

2 4

Front view

SFR Communications Connector

Features

Connection

The Solder Feeder for Automation must be controlled by a Robot/PLC/Computer. JBC developed

RS232 Robot Communication Protocol. (Available at www.jbctools.com/jbcsoftware.html)

The SFR-A can be connected with a five-pins communications cable (Ref. 0020261).

See the table below for a description of Communication Connector pin distribution:

Communications Connector

Pin Color Description

1 Brown Power supply input:

24Vdc (±5%). 1.5 A current required

2 White Serial input: RS232 RX

3 Blue Common reference:

GND for RS232, power supply and switch.

4 Black Switch input:

0V or 24V to start feeding. Leave it open to stop.

5 Grey Serial output: RS232 TX

Communications Connector

LED Indicator:

· Blue: device powered

· Green: device working

· Red blinking: error, no solder wire

or device is blocked

Assembling holes

ESD

Safe Connector

The SFR Solder Feeder works together with one of the different GSFR Guide Kits, available for the various solder

wire diameters, with or without solder wire perforation. GSFR kits are sold separately.

Drag mechanism*

Lid with

push tabs

www.jbctools.com

Assembly: GSFR* Wheels to SFR

For this operation, disconnect the device, and dismantle the Cover by pushing the tabs. Use the

allen key and the spanner to assemble the following components.

1. Insert the Intermediate Nozzle until its collar rests against the housing and tighten the screw.

2. Assemble the Guide Wheel and tighten the screw. If you use a Guide Kit without Solder

Wire Perforation assemble the Support Wheel.

3. If you have a Guide Kit with Solder Wire Perforation assemble the Blade first, then mount the

Blade Clamp onto the same axis and tighten the screw. If you use a Guide Kit without Solder

Wire Perforation, assemble the Traction wheel.

Caution: handle the blade carefully to avoid injury.

4. Insert the Inlet Nozzle into the hole and tighten the screw.

GSFR* with Solder Wire Perforation GSFR* without Solder Wire Perforation

2 2

3 3

Blade

Blade Clamp

Inlet

Nozzle

Inlet

Nozzle

Guide

wheel

Traction

Wheel

Support

Wheel

Inter.

Nozzle

Inter.

Nozzle

*Not included, sold separately

1. Assemble the SFR to the RBA with the screws.

2. Assemble the GSFR Guide Tube to the RBA and tighten the screw.

3. Assemble the Outlet Nozzle onto the Dispensing Tube.

4. Assemble the GSFR Bushing into the SFR hole and tighten the screw.

5. Finally attach the Reel Support to the SFR with its screws.

Assembly: SFR to RBA*

Solder Feeder

for Automation

Ref. SFR-A

GSFR Guide Tube*

Soldering Head

for Automation*

Ref. RBA-A

Reel Support

Ref. 0021219

Screws

Ref. 0014954

Screws

Ref. 0490180

GSFR Bushing*

*Not included, sold separately

Outlet Nozzle* 3

www.jbctools.com

Assembly: SFR independent from RBA*

Screws

Ref. 0014954

Solder Feeder

for Automation

Ref. SFR-A

Insulator*

Ref. 0021713

Screws*

Ref. 0921890

If mounting SFR independently from RBA, the Electrical Insulator is required.

Assemble the Insulator to your device with its screws, followed by the SFR to The insulator with its

screws.

The Electrical Insulator must be assembled for the tool to work properly.

Do not use the SFR without insulator if it is mounted without the RBA.

*Not included, sold separately

Solder Wire Loading

The GSFR must be assembled previously.

1. Feed the Solder Wire into the Inlet Nozzle until it reaches the wheels.

2. Make sure the wire passes through the Intermediate Nozzle and enters into the Guide Tube.

Wire feeding is controlled by an external controller (Robot/PLC/Computer). See the Robot Commu-

nication Protocol for SFR unit at www.jbctools.com/jbcsoftware.htm

Solder Wire

Wheels

Inlet

Nozzle

Guide

Tube

Intermediate

Nozzle

Intermediate

Nozzle

www.jbctools.com

Dimensions

(in)

Solder Wire Reel dimensions: max. lenght 80mm (3.2 in), max. diameter 80mm (3.2 in), max. weight 1 kg (2.2 lb).

Accessories

Guide Kit for SFR with Solder Wire Perforation

Ref. GSFRXXVXX

Different Guide Kits for different Solder Wire diameters and Tube lengths are available.

More information at www.jbctools.com

Guide Tube

Inlet Nozzle

Guide Wheel

Blade Clamp

Blade

Inter. Nozzle

Inlet Nozzle

Traction Wheel

Outlet Nozzle

Support Wheel

Inter. Nozzle

Guide Tube

Outlet Nozzle

Guide Kit for SFR without Solder Wire Perforation

Ref. GSFRXXDXX

www.jbctools.com

*Not included, sold separately

Work Place Example

Solder Feeder

Ref. SFR-A

Tip Cleaner*

Ref. CLMR-A

Soldering Head*

Ref. RBA-A

Soldering Iron*

Ref. TR245-A

TR470-A

TRA245-A

TRA470-A

Automatic Cartridge Stand*

Ref. CS2R245-A

CS2R470-A

Control Unit*

Ref. UCR245-5A

UCR470-5A

Guide Kit*

Ref. GSFR

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