Hakko Electronics 153-1 Bedienungsanleitung

Lead forming tool

•

Lead cutter and former for axial components

•

Lead cutting operation for taped components can be continuously performed using the

same size settings once they are made

•

Possible to use together with 152B (motor drive)

Model No. 153-1 154-1

Forming size 5.6mm pitch 5mm pitch

Max.diameter of lead wire

Φ0.8mm (MAX.)

Φ0.5mm (MAX.)

Lead wire For annealed copper lead wire only

Outer width of tape 85mm (MAX.)

Taping pitch 5mm

Dimensions 125(W)×130(H)×110(D)mm

Weight 2kg

* Square lead wire is not adapted.

* Weight (w/ handle, clamp)

Cutting and forming for tape-type axial components and annealed copper lead

wire

Easy to use - simply set the taped components in place and turn the handle.

Ideal for processing tape-type components.

Improved, longer-life cutting blade for a clean, smooth cut.

Sealed bearings for longer service life and greater durability and efficiency.

Can be used for forming and cutting, forming only, or cutting only.

HAKKO 153 HAKKO 154

Cutting and forming

Forming

Cutting

Part No.

Name Specifications

A1098 Bending wheel guide (P)

for 153

A1099 Bending wheel guide (H)

for 153

A1100 Bending wheel (H) for 153

A1101 Bending wheel (P) for 153

A1102 Bending wheel guide (H)

for 154

A1103 Bending wheel guide (P)

for 154

A1104 Bending wheel (H) for 154

A1105 Bending wheel (P) for 154

A1106 Cutting blade for 153/154

A1094 Cutting wheel guide (H) for 153/154

A1095 Cutting wheel guide (P) for 153/154

A1096 Cutting wheel (H) for 153/154

A1097 Cutting wheel (P) for 153/154

B1387 Main shaft for 153/154/153

We recommend to replace the P side and H side at the same time when

you need to change wheel guide or wheel.

If the parts cannot be removed from the shaft, a burr may have been

formed on the shaft due to overtightening the screws. In this kind of

situation, please send for repairs.

Troubleshooting HAKKO 153/154

Case 1: Lead bending becomes inadequate.

Cause: Blade spring in the bending wheel guide is worn out from age or

is deformed due to use of leads thicker than those determined by

the specifications.

For the maximum applicable lead diameters, see the table below.

HAKKO 153

HAKKO 154

Maximum applicable lead diameters

ø0.8 ø0.5

Bending wheel guide with deformed blade

spring New bending wheel guide

Solution:

Replace the bending wheel guide with a new one.

Replacement parts list for HAKKO 153/154

It is advisable to replace both H-side and P-side

bending wheels at the same time even when

only either one of them requires replacement.

Case 2: Leads get twisted. Why?

The probable cause is the deterioration of the bending wheel and bending wheel guide.

Replace them with new ones.

Replacement parts list for HAKKO 153/154

Case 3: Burrs are left at cut end faces. Why?

The probable cause is a chipped cutting blade or the deterioration of the bending wheel and

bending wheel guide (See the photo below).

Replace them with new ones.

Replacement parts list for HAKKO 153/154

If the backlash is too large when the cutting wheel guide is

attached to the cutting wheel, they are worn out. Wear causes gaps and

excessive backlash.

Case 4: Bending wheel guide comes off.

There are two major suspected causes.

Cause 1: The handle was turned in a reverse direction during the work.

Cause 2: The unit is being used for the cutting of leads that are not compliant

with the specifications.

Cause 1: The handle was turned in a reverse direction during

the work.

Cause: It is suspected that the handle was turned in the reverse direction

to release a lead caught in the unit during the work.

Solution:

Check if the bending wheel and bending wheel guide are not

deformed as shown in the photo below.

When deformed

Replace them with new ones.

When not deformed

Dismount the bending wheel guide from the bending wheel and then put them together again. If the wheel

guide still continues to come off, replace the bending wheel and bending wheel guide.

When you want to stop the work, cut the tape

where appropriate, and finish the cutting and

forming of all leads remaining in the lead

former.

When the parts cannot be removed from the

shaft, burrs are thought to have been formed on

the shaft due to excessive tightening of screws.

In this case, send the unit for repair.

Cause 2: The unit is being used for the cutting of leads that

are not compliant with the specifications.

Cause: It is likely that the leads being cut are different from those

normally used due to production changeover, or that cutting is

being performed on leads that are not compliant with

specifications.

Solution:

Check if the lead is compliant with the specifications of HAKKO

153/154 and if the bendin

g wheel and bending wheel guide are not

deformed.

When the lead is not compliant with the specifications but no part deformations are found

Refer to the table below and change the lead to that which is compliant with the specifications.

If the unit is continuously cutting leads that are

not compliant with the specifications, the

bending wheel teeth become crooked. This can

cause a wheel-off or deformation of the blade

spring.

HAKKO 153 HAKKO 154

Type of applicable lead

wire

Annealed copper lead

Lead frames (square-shaped lead) are

not applicable.

Maximum applicable lead

diameters ø0.8 ø0.5

When the lead is not compliant with the specifications and the parts (bending wheel/bending wheel guide)

are deformed

Replace the parts with new ones and change the lead with one which is compliant with the specifications.

Replacement parts list for HAKKO 153/154

It is advisable to replace the bending wheels and

bending wheel guides on both H and P sides

simultaneously.

Bending wheel with

crooked wheel teeth Bending wheel guide

with deformed blade spring

Comparison with new parts using

photo image

Case 5:

Adjustment of parts such as bending wheels and cutting

wheels is becoming increasingly more difficult. Why?

The probable cause is the deterioration of shaft and bending wheel.

If the unit must be adjusted often due to the frequent changes of pitches to form (e.g. after

each set of work), the grooves on the main shaft and bending wheel (where the screws touch)

are scratched, and the unit will not operate smoothly.

1. When the cutting wheel does not operate smoothly

Burrs are formed on the part of the bending wheel where the cutting wheels

can traverse (A).

Polish the part around the groove on the bending wheel with a file.

*To file the groove on the bending wheel, first remove it from the main shaft.

2. When the bending wheel does not move smoothly

Burrs are formed on the part of main shaft where the bending wheels can

traverse (B). Polish the part around the groove on the main shaft with a file. If

the movement does not improve, the shaft may be bent.

Replace it with a new one.

* To file the main shaft, first remove it from the Lead Former.

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