Handicare MINIVATOR 2000 Bedienungsanleitung

INSTALLATION MANUAL

MINIVATOR 2000

XXXXXXXX

2 MINIVATOR 2000 INSTALLATION MANUAL

Pre-installation check list

1 Check that all of the required components

are available.

a Track Drawing e Power pack

b Track f Seat and upholstery

c Stanchions g Fitting kit

d Feet

Note: Before assembly you must ensure

that all of the required track is to the correct

speciﬁcation, the stanchions supplied are the

correct length, the correct number have been

supplied and the corresponding number of

feet are available. In order to do this you need

to cross reference the items supplied to the

drawing supplied. Please refer to Appendix 4

for further details.

2 Installation tools required

Minivator 2000

installation manual

Smart Seat

Issue No of this manual is 0611-1

ORIGINAL LANGUAGE ENGLISH

• Loading toggle

• Loading bars

• Shorting links

• 8mm Spanner

• 13mm Spanner

• 17mm Spanner

• No. 3 Pozidrive

• Nylon electricians

pull through – at

least the length of

the track

• Track Lubricant:

Copaslip, or

Gleitmo 350

• 2.5mm Allen key

• 3mm Allen key

• 4mm Allen key

• 5mm Allen key

• 6mm Allen key

(ball ended)

• Superglue (inside

track only)

Note: The installation engineer must check

with Minivator for the latest installation manual

issue number.

MINIVATOR 2000 INSTALLATION MANUAL 3

Track assembly

1 Study the drawing provided. This will

be similar to the one shown below

(Figure 1). See Appendix 4 for a

larger version of this example.

Items required:

• Track drawing

• Fitting kit

• Track

• Feet

• Stanchions

• Red cable

Track assembly

Tools required:

• 6mm Allen key

• 17mm Spanner

• Nylon electricians

pull through

Figure 1

4 MINIVATOR 2000 INSTALLATION MANUAL

Track assembly

Figure 2

Figure 3

Internal curve tracks

An inside curve track is one that runs around the

shortest side of the staircase such that the track

bends away from you when you look at the stairs.

An example of an inside curve track can be seen in

Appendix 5.

The installation of an inside curve and outside curve

track is identical until very near to completion of the

installation. The additional steps that are required are

featured in the corresponding part of the installation

manual (page 15).

Hinge track installations

A hinge track is a folding section of track that can be

moved away from the bottom of the stairs so that it

does not cause an obstruction or hazard.

Note: See Appendix 3 for hinge track settings.

1 The hinge track section must be installed before

the rest of the track.

a Position the hinge track section in to the feet

with the back of each foot 60 mm from the

stringer or line of any obstruction, e.g. window

sill (Figure 2).

b Release the motor by pressing on the motor

release to allow the arm of the hinge to be

moved.

c Lower the arm and position the hinge on

the treads correctly so that the track reaches

the ﬂoor.

d The grey wire with a bullet connector must

be connected to all of the communication

contacts on the top track. In order to achieve

this connection you should:

i Pull some grey cable from the hinge to the

ﬁrst comms contact in the TOP tube.

ii In the BOTTOM tube pull a red and a

grey cable from the ﬁrst +ve charge contact

to the top of the stairs (Figure 3). The

connection of these will be covered in the

Track Electrical Connection section.

e Follow the normal track installation procedure

from step 2 to complete the installation.

MINIVATOR 2000 INSTALLATION MANUAL 5

Track assembly

Figure 4

Figure 5

f Once the track installation is complete cut any

excess threaded rod protruding from the top

of the foot to prevent it stopping the lift early.

Note: If the top communications contacts are

not connected to the hinge section the lift will

not work.

2 Place a foot on each of the risers as shown in

the drawing for your installation. For example

the drawing in Appendix 4 would require feet

to be positioned as follows:

a Ground ﬂoor x 2 c Riser 3 (Foot 14)

i 1 foot with a lower d Riser 5 (Foot 15)

collar height at the e Riser 7 (Foot 16)

start as shown (Foot 11) f Riser 9 (Foot 17)

ii 1 standard foot next g Riser 11 x 4

to Riser 1 (Foot 12) (Foot 18,19,20,21)

b Riser 1 (Foot 13) h Riser 12 (Foot 22)

3 Lay the corresponding stanchion next to the

corresponding foot (Figure 4) on the riser ready

for track ﬁxing bolts. Grease the stanchion lugs

as you go. The drawing (Figure 5) has a table

that shows the length of the stanchion that has

to be inserted at each foot position. To ease

identiﬁcation the stanchions are labelled with

their number and length. For example for the

track shown in Appendix 4:

a Stanchion 11 (length 322mm) should be

inserted in to Foot 11 with the reduced collar

length on the ground ﬂoor.

b Stanchion 14 (length 721mm) should be

inserted in to Foot 14 on Riser 3 etc.

4 Starting from the bottom of the stairs you

will assemble the bottom track. First identify

the section of bottom track that is required.

In Appendix 4 this would be track sections

2 and 3.

Note: Gradient and straight sections can

now be supplied as single pieces. This is

indicated on the drawings provided by an

F and L shown respectively, next to the track

section numbers.

Track assembly

6 MINIVATOR 2000 INSTALLATION MANUAL

Figure 6

Figure 7

Figure 8

5 In the drawing shown in Appendix 4 the ﬁrst

section is actually a straight section with a

gradient decrease section manufactured as a

single piece of track. The straight section (2)

has 44 teeth (44 S) and it is 484mm long.

The gradient decrease section (3) has 13

teeth (13 GD R665) and it is bent on a 665mm

radius. The protective packaging that the track

is delivered in will be marked to indicate the

track section or sections that it contains and

whether or not it is a top track or bottom track

section (Figures 6 and 7).

Note: Do not remove the blue rack protection

cover at this stage.

6 Unpack the correct section of track and

align the corresponding hole with the second

stanchion i.e. DO NOT FIT A BOLT IN TO

THE FIRST STANCHION AT THIS TIME.

7 Using an M10 bolt from the ﬁtting kit, ﬁx the

ﬁrst section of track to the second stanchion

(Figure 8). In Appendix 4 this would be foot 12.

8 Repeat step 6, referring to the drawing for

detail, until the ﬁrst track joint is reached.

9 Push the cable pull through the track section

from the bottom to the top.

10 Find the next section of track that is required.

In the example shown in Appendix 4 this

would be section 4, a 119 tooth, 1308mm

long straight section.

Note: To reduce the installation time required

some of the track may be delivered pre-

assembled. This will be marked on the

packaging.

11 Fit the two sections together ensuring that the

cable pull through is not trapped.

12 Use an alignment tool to align the holes

(Figure 9).

13 Connect the two sections of track together

using the supplied M10 bolts and nuts. To

avoid over tightening track bolts it is advised

that these bolts only be hand tightened to a

torque not exceeding 15Nm (Figures 10/11).

Track assembly

MINIVATOR 2000 INSTALLATION MANUAL 7

Figure 9

Figure 10

Figure 11

Figure 12

Note: If the bolts joining track sections, or

attaching track to stanchions, are over-

tightened it can deform the track leading to poor

ride quality. A higher torque may be required to

get the bolt through the track but 15Nm must

be the maximum applied during the ﬁnal stage.

Note: Apply a small amount of grease to the

jointing plug.

14 Continue as per steps 6-11 until you have

installed the complete bottom track.

DO NOT FIT THE LAST BOLT TO THE

TOP STANCHION at this time.

Track assembly

8 MINIVATOR 2000 INSTALLATION MANUAL

Figure 14

Figure 15

Figure 16Figure 13

15 Check that the stanchions are ﬁtting fully in

to the feet by trying to lift each foot in turn

(Figure 12).

Note: Some surveys do not truly represent

the staircase. In this situation you may ﬁnd

that a few of the stanchions do not sit fully

into the feet once the bottom track has been

assembled.

16 If you can lift any feet by more than 5mm

follow the procedure below:

a Unbolt the corresponding stanchion from

the track.

b Fit a packing ring in to the foot collar

(Figure 13). If you can lift the foot by:

i 5-10mm – ﬁt a 5mm packing ring.

ii 10-15mm – ﬁt a 10mm packing ring.

iii more than 15mm – order a replacement

stanchion with a length that is increased

by the distance that it is possible to lift

the foot from the ﬂoor.

c Repeat as necessary for each foot that can

be lifted from the riser.

17 Repeat the track installation process (steps

6-11) for the top rail.

Electrical connections

MINIVATOR 2000 INSTALLATION MANUAL 9

Track electrical connections

Items required: Tools required:

• Track drawing • 6mm Allen key

• Fitting kit • 3mm Allen key

• Track • 2.5mm Allen key

• Feet • 13mm Spanner

• Stanchions

1 Use the pull through that you ﬁtted inside the

track to pull the red cable through the track

(Figure 14).

2 Decide if the power supply will be installed at

the top or bottom of the staircase.

3 Remove the end caps from the bottom track

at the top and bottom of the stairs (Figure 15).

4 Connect the positive charge contact to the

cable that you pulled through the track at

the top and bottom of the stairs using the

supplied terminal blocks.

Hinge track installations

Each stanchion next to a charge comms contact

should be drilled (Figure 16). For the ﬁrst

occurrence of charge comms contacts you must:

a Connect the grey cable from the hinge

track to the grey cable that you have pulled

through the top track.

b Insulate this connection and push it through

the hole in the front of the track.

c Feed the grey cable from behind the

comms contact out of the track and into the

stanchion and out of the top of the stanchion.

d Connect the comms contact to the grey wire

in the top track using a connector block.

e Connect some more grey cable to this

connector block and feed it into the

stanchion and out of the top of the stanchion.

f Insulate the connector block behind the

comms contact and then push it into

the track.

g Connect the two grey cables that are

protruding from the top of the stanchion

with a connector block, insulate and then

push in to the top of the stanchion.

For every further intermediate comms contact:

a Pull the grey wire out of the bottom track

behind the charge contact.

b Splice a length of grey cable from this and

feed it in to the stanchion and out of the top

of the stanchion.

c Feed the grey wire from the comms contact

in to the stanchion and out of the top of the

stanchion.

d Connect the two grey cables that are

protruding from the top of the stanchion

with a connector block, insulate and then

push in to the top of the stanchion.

For the top comms contact:

a Pull the grey wire out of the bottom track

behind the charge contact.

b Feed the grey wire into the stanchion and

out of the top of the stanchion.

c Feed the grey wire from the comms contact

into the stanchion and out of the top of the

stanchion.

d Connect the two grey cables that are

protruding from the top of the stanchion

with a connector block, insulate and then

push in to the top of the stanchion.

Electrical connections

10 MINIVATOR 2000 INSTALLATION MANUAL

5 At the end of the track that you will be

connecting the power supply to continue

the installation as follows:

a Remove the paint from the stanchion and

rail (Figures 17 and 18).

b Connect the negative charge connection

loom to the track (Figures 19 and 20).

c Feed the cable from the charge contact

through the hole at the rear of the positive

charge contact into the stanchion

(Figure 19).

d Feed the end of the negative charge

connection loom through the same hole

and out of the stanchion.

e Drill hole and then run the power supply

lead into the back of the stanchion foot and

out of the top of the stanchion (Figure 21).

f Connect the power supply to the two way

connecting block (Figure 22). Red to white

and black to black.

g Insulate the two way connecting block

with electrical installation tape and carefully

insert the block into the track (Figure 23).

h Repeat step f above at the other end of the

track.

i Replace the end cap at the BOTTOM OF

THE STAIRS ONLY (Figure 24).

6 Fit the remaining bolts in to the top and

bottom track sections for the ﬁrst and last

stanchion.

7 Fit the power supply to the wall using the

supplied bracket.

8 Terminate the power supply to the available

AC supply.

Note: All mains wiring must comply with the

local standards in force at the time of installation.

Do not ﬁx the power supply to the stringer.

Figure 17

Figure 18

Figure 19

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