Harken NAUTOR MKIV C8436 Bedienungsanleitung

NAUTOR MKIV

Jib Reefing & Furling

Installation Manual

C8436/C8437

Bottom

Connector

Connectors

Part No. Quantity Description

7413.30 C8436 (9) 7'(2.13m) Foil

C8437 (10)

7413.33 12'(610mm) Botton foil (shipped in drum box)

Foils (Standard Package)

Quantity Description

1 Each 3, 4, 6, 10mm Allen wrenches

Tools

Bow

Shackles

Part No. Quantity Description

7413.31 C8436 (8)

C8437 (9) 9.75" (248mm) Connector

7413.32 114" (356mm) Bottom connector

HFG297 1Connector bushing set (20 each H-42073/H-42074)*

HFG324 1Plastic connector wedge set (22 39487)

HFG349 1Foil screw set (44 HFS1106)

HFG682 1Trim cap set (H-39751/H-39752)

947 1Prefeeder

H-39756 1Feeder with screw and tab

2124 310mm Bow shackle

HFG725 1Injector

HFG722 11 oz. 5200 Adhesive

833 1Blue Loctite®

*One extra H-42073 and H-42074 sent with C8437

Other Components

Trim Cap

Foil Screws

Feeder

Prefeeder

3,4, 6, 10mm

Allen Wrenches 5200

Adhesive

Injector

Parts

Plastic

Connector

Wedges

Halyard Swivel

Toggle/Terminal Assembly

Drum Assembly

Part No. Quantity Description

H-43184 1 Drum assembly with clamp

H-39392 1 Halyard swivel

Main Components

7' (2.13m) Foils

2' (610mm)

Bottom Foil

Connector Bushings

Blue Loctite®

03/10/11 Nautor MKIV Furling 3

HEADSTAY CUT LENGTH

Subtract the following from the headstay

length and cut the stay at that point.

HEADSTAY CUT LENGTH

6.5 mm

Preassembly Headstay Length

ROD COLDHEAD HEIGHT

Make sure the length of coldhead does not

interfere with the drive pin.

Distance between the collet bottom and the

rollpin is 6.5 mm

HEADSTAY CUT LENGTH CHART

Clevis Pin Size 22.2mm 25.4mm

-30 rod (11.1 mm) 185mm —

-40 rod (12.7 mm) — 229mm

4 Nautor MKIV Furling 4/18/07

FOIL CUT LENGTH

Foil cut length is based on pin-to-pin length as measured from cen-

ter of upper pin (attaches the stay to the mast) to center of lower

pin (attaches the furling unit to the boat). Measurement includes the

masthead toggle.

To check foil length, lay foils alongside stay before

cutting top foil.

TOP FOIL CUT LENGTH

Instructions For Worksheet Below:

1 Fill in total pin-to-pin length.

2 Fill in A length.

3 Add A, B, E, F and subtract from total pin-to-pin length.

SUM = _________

4 Choose the number from foil multiplier below closest to,

but not greater than, sum from step 3. Fill in D length.

7 x 2133.6 = 14935.2

8 x 2133.6 = 17068.8

9 x 2133.6 = 19202.4

10 x 2133.6 = 21336.0

11 x 2133.6 = 23469.6

12 x 2133.6 = 25603.2

5 Add A, B, D, E, F

Subtract from pin-to-pin length for C (top foil length). E

WORKSHEET: DETERMINE TOP FOIL LENGTH

DIMENSIONS

C8436

-30

22.2mm PIn

C8437

-40

25.4mm PIn

ACenter of PIN to Bottom of Terminal _______ _______

BBottom of Terminal to Top of Foil

20mm

CTop Foil _______ _______

D__?__ 84" (2133.6mm) Foils (Quantity) _______ _______

EBottom Foil 610mm 610mm

FClevis Pin to Foil 533mm 577mm

Total Pin-to-Pin Length _________ _______

Preparation Foil Length

4/18/07 Nautor MKIV Furling 5

Preassembly Short Top Foil

If top foil is shorter than 93/4" (248 mm), use one of the following special techniques to ensure sufficient bearing

surface for the foil in the area of the halyard swivel.

31/2" (89 mm)

3" (76 mm)

21/2" (64 mm)

2" (51 mm)

11/2" (38 mm)

93/4" (248 mm) No special treatment required.

93/4" (248 mm)

95/8"–71/8" (244–181mm) Do not use plastic bushing

above top connector.

95/8"–71/8" (244–181 mm)

7"–51/2" (178–140 mm) Do not use plastic bushing

above top connector. Shorten top of connector and if

necessary shorten trim cap.

7"–51/2" (178–140 mm)

53/8"–4" (137–102 mm) Do not use plastic bushing

above top connector. Cut connector right at cross formed

by glue dispersion channels. Use single foil screw in top

foil only.

53/8"–4" (137–102 mm)

Under 11/2" (38 mm) Eliminate top foil and run foil

higher in drum assembly.

Under 11/2" (38 mm)

Top Foil

Length from

Worksheet

1. Initial

top foil

cut length

2. Cut through

middle hole in

top foil.*

3. Shorten

full length

adjoining

foil by

cutting

through

middle

hole.*

4. Shorten

connector

5. Shorten

trim cap

Resulting Top

Foil Length Length

31/2"

(89 mm)

69/16"

(167 mm)

(127 mm)

47/8"

(124 mm) No

(76 mm)

61/16"

(154 mm)

41/2"

(114 mm)

47/8"

(124 mm) No

21/2"

(64 mm)

69/16"

(167 mm)

(102 mm)

47/8"

(124 mm) No

(51 mm)

51/16"

(129 mm)

31/2"

(89 mm)

43/8"

(111 mm) Yes

11/2"

(38 mm)

49/16"

(116 mm)

(76 mm)

33/4"

(95 mm) Yes

31/2"–11/2" (89–38 mm) Shorten top foil and adjoining

full length foil so two screws are used to assemble joint

instead of four. Do not use plastic bushings above top

connector.

*To allow for saw cut, position blade so upper half of

middle hole is preserved.

Cut-Offs – Do Not Use

Cut-Offs

Do Not Use

Cut-Offs

Do Not Use

Cut-Offs

Do Not Use

Cut-Off

Do Not Use

6 Nautor MKIV Furling 03/10/11

Deburr inside edge using a rat-tail file.

Cut foil to length using a hacksaw.

Tip: Mark top foil to distinguish from

cutoff piece.

Lay top foil alongside cutoff piece and

use a flat metal object (i.e. metal ruler)

to scribe top line of foil.

Assembly Top Foil

4/18/07 Nautor MKIV Furling 7

Lay top foil in line with others. Slide stay

into top foil and down the line of foils or

slide each foil up stay.

Cut out template at right. Line template up

with top of foil and scribed line. Tape in

place. Use a center-punch to mark holes.

Check center-punch marks to confirm

they are 3/8" (10mm) and 13/8" (35mm)

from top of foil.

Drill two 5/32" (4mm) holes for

trim cap.

Foil

Top

13/8" (35mm)

3/8" (10mm)

Assembly Top Foil

8 Nautor MKIV Furling 4/18/07

Place halves of plastic bushings on stay so

hooked part of longer section faces out.

Tip: With foil screw holes up as shown

below, place longer half of isolator

with hook on upper half.

Install trim cap. Place each side over wire.

Push trim cap into foil to start then tap in

using hammer.

Push trim cap into foil to start then tap

in using hammer.

Install trim cap screws.

Assembly Top Foil

4/18/07 Nautor MKIV Furling 9

Slip 9.75" (248mm) connector on wire,

mating hook of plastic bushing with

connector.

Tip: In cooler weather, keep sealed

adhesive in pocket to keep warm. Use

instructions below to fill injector less

than half way; you will only use a small

amount of adhesive. Refill if needed

but do not keep open sealant for long

periods, use adhesive within 3 hours.

Use cap of adhesive to break seal. Remove

injector tip cap and plunger. Hold injector

at an angle with applicator tip facing down.

Squeeze adhesive into tube so the lower

half of the injector is full as shown. Keep

tip free of sealant to let air inside.

Loading Injector with Adhesive

Adhesive in

lower half

Assembly Top Foil/Connectors

10 Nautor MKIV Furling 4/18/07

Start plunger into injector and immediately

hold upright so plunger is down and tip

applicator is up.

As sealant runs down towards the plunger

an air pocket will form near the tip. Push

plunger to evacuate the air. You are now

ready to begin injecting adhesive.

Hold plastic wedge in place with thumb

as you insert into foil. Line foil holes

with connector screw holes.

Put a drop of adhesive into screw holes.

Assembly Foils/Connectors

4/18/07 Nautor MKIV Furling 11

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