HART HK51 Bedienungsanleitung

Monocrystalline Silicon Smart Pressure
Transmitter Operation Manual
®
HK51 HK55

Monocrystalline Silicon High Stability Transmitter
3
Thank you very much for purchasing our company's monocrystalline silicon
transmitter products.
This manual provides a detailed introduction to the functions, wiring methods,
setting methods, operating methods, and troubleshooting methods that can
be implemented by the instrument. Before the instrument is put into operation,
it is necessary to read this manual in detail and conduct specific operation
after mastering correct usage method to avoid unnecessary losses caused by
incorrect operation.
◆ Please read this manual carefully before using the instrument. The instrument
can be installed, operated and maintained on premise of full understanding.
Incorrect installation or operation may result in damage to the instrument or
personal injury.
◆ The company promises there is no defects in materials and manufacturing
processes in hardware and accessories that shall be provided when instrument
is supplied. Starting from the date of purchase, the company will carry out
unconditional free maintenance or free replacement for products that are
indeed defective within the one-year warranty period if the company receives
notification of such defects from users. The company guarantees lifetime
maintenance for all products.
◆ In order to comply with the principle of sustainable development, the company
reserves rights to modify performance parameters described in this manual
without prior notice. The company also reserves rights to amend or revoke
this manual without prior notice. When modification of certain performance
parameters of the instrument may result in serious accidents, the company shall
inform users in advance. The company will have a new version of instruction
manual or improvement instruction for modiÞed instrument. If the description
in this manual is inconsistent with the actual product, please refer to the actual
product.
◆ It is strictly forbidden to make any modification to the instrument! The
company is not responsible for accidents caused by unauthorized modiÞcation
of this product.
Preface

4
Content
1. Document information ·············································································· 05
1.1 Document function ··················································································· 05
1.2 Chart ············································································································ 05
1.3 Electric chart ······························································································ 05
2. Basic safety instruction ·············································································· 06
2.1 Personnel requirement ············································································ 06
2.2 Misuse ········································································································· 06
2.3 Safety of working location ····································································· 06
2.4 Operational safety ··················································································· 06
2.5 Dangerous zone ······················································································· 07
2.6 Product safety ·························································································· 07
2.7 Functional safety (optional) ··································································· 07
3. Product performance description ·························································· 08
3.1Characteristics ····························································································· 08
3.2 Dimension Þgure ······················································································ 10
4. Installation ···································································································· 12
4.1Conventional installation instruction ····················································· 12
4.2 On-site installation ··················································································· 12
4.3 Installation location ·················································································· 13
4.4 Installation in dangerous places ··························································· 13
4.5 Notes for using explosive-proof transmitter ····································· 14
4.6 Measurement method ············································································ 15
5.Wiring ············································································································· 17
5.1 Wiring device ····························································································· 17
5.2 Wiring method ························································································· 17
6. Debugging ··································································································· 19
6.1 Local three-button debugging ······························································ 19
7.Maintenance and troubleshooting of transmitter ······························· 21
7.1 Instrument maintenance ········································································· 21
7.2 Troubleshooting ························································································ 21
7.3 Display of error code ··············································································· 22
Monocrystalline Silicon High Stability Transmitter

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1. Document information
1.1 Document function
The document contains all the information required at different stages of the
equipment life cycle: from product identication, arrival acceptance and storage,
to installation, electrical connection and commissioning, and troubleshooting,
maintenance and disposal.
1.2 Icon
Icon Description
Danger Danger!
Dangerous status alert icon.
Negligence will result in serious or fatal injury.
Warning Warning!
Dangerous status alert icon.
Negligence will result in serious or fatal injury.
Be careful Be careful!
Dangerous status alert icon.
Negligence will result in serious or fatal injury.
Attention Attention!
Alert information icons of operation and other effects.
Does not cause personal injury.
1.3 Electric icon
Icon Description Icon Description
DC AC
DC and AC Ground connection
The operator recognizes
by default that this ground
terminal has been reliably
grounded through the
grounding system.
Before the protective
ground connection is
made for subsequent
electrical connections,
it shall ensure that the
terminal is grounded
safely and reliably.
Equipotential connection
It shall be connected to the
factory grounding system:
Use an equipotential
bonding cable or a
star grounding system
connection, depending
on national standards or
company speciÞcations.
Monocrystalline Silicon High Stability Transmitter

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2. Basic safety guidelines
2.1 Personnel requirements
Personnel performing installation, commissioning, diagnostics and maintenance
operations shall meet the following requirements:
◆ Trained and qualied professionals shall have qualication to perform specic
operations and tasks
◆ Authorized by the factory/operator
◆ Familiar with alliance / national regulations
◆ Professionals shall read and understand this Operating Instructions,
supplementary documents and certiÞcates before operation.
◆ Follow the operating guidelines and basic conditions
The operator shall meet the following requirements:
◆ Guided and authorized by the company according to mission requirements
◆ Follow the guidelines in this Operating Instructions
2.2 Error description
The manufacturer is not responsible for damage caused by improper use or
non-designated use.
Verifying measurement conditions:
When measuring special fluids and cleaning fluids, the company is pleasant
to help verify the corrosion resistance of fluid connection parts, but do not
guarantee or assume any responsibility.
2.3 Workplace safety
When operating equipment:
◆ Compliance with alliance / national regulations, personnel shall wear protective
equipment.
◆ Turn off the power before wiring the device.
2.4 Operation safety
There is a risk of personal injury!
▲ Operate the equipment only under correct technical conditions and
guaranteed safety conditions.
▲ It is the responsibility of the operator to ensure the equipment is operated
without interference.
Modication of equipment
Unauthorized equipment changes are prohibited, which may result in unforeseen
dangers:
▲ If changes are necessary, please consult our local sales center.
Repair
▲ Ensure operational safety and reliability.
▲ Only devices that are explicitly allowed:
▲ Only use original spare parts and accessories from our company.
Monocrystalline Silicon High Stability Transmitter

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2.5 Hazardous area
When the equipment is used in a hazardous area, measures shall be taken to
eliminate the danger of personnel or equipment (e.g. explosion protection,
pressure vessel safety):
◆ Refer to the nameplate to check and conrm that the ordered equipment is
allowed to be used in a hazardous area.
◆ Comply with provisions in the supplemental documents, which is part of the
Operation Manual.
2.6 Product safety
Measuring equipment is designed based on engineering practice and meets
the most advanced and stringent safety requirements. It is safe to use through
factory testing. The measuring equipment meets general safety requirements
and legal requirements. It also meets requirements of the CE Directive in
the Equipment CE Declaration of Conformity. The company ensures that the
measuring equipment with CE mark complies with this requirement.
2.7 Functional safety (optional)
When using the device in an application with overall safety requirements, it is
necessary to fully comply with requirements of Usage Instructions.
Monocrystalline Silicon High Stability Transmitter

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3. Product performance description
3.1 Features
(1) High accuracy
The differential pressure (ßow) transmitter can measure high accuracy within the
measurement range of 0.1~40000kPa. Migration of positive and negative zero
point is not necessary for linearity adjustment.
(2) Excellent environmental adaptability
Smart static pressure compensation and temperature compensation protect the
transmitter from effects of temperature, static pressure and overpressure, and
minimize on-site comprehensive measurement error.
(3) Flexible range compression
◆ Micro range (0...6kPa) ratio: 3:1
◆ Medium range ratio: 10:1
◆ Maximum range ratio: 10:1
(4) Excellent operability and ease of use
◆ 5 digits with backlit LCD digital display
◆ Multiple display functions (Pa, kPa, MPa, %, psi)
◆ Built-in three-button shortcut operation in-place adjustment function
◆ Available in various anti-corrosion materials
◆ Comprehensive self-diagnosis function
Monocrystalline Silicon High Stability Transmitter

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◆ Output signal: DC4~20mA+HART protocol
◆ Allowable load resistance: 0~600Ω (when DC 24V)
Note: A standard (250 Ω) load resistor is required to communicate with the
handheld communicator.
◆ Power supply:
General purpose DC10.5~45V
Intrinsically safe explosion-proof DC10.5~26V
◆ Communication line conditions: Line length: up to 2km (0.75~1.25mm2 control
instrument cable, use twisted pair cable for more than 1km)
Load resistance: 250~600Ω
(DC 24V, including cable resistance)
Load capacitance: below 0.55mF
Load inductance: 3.3mH with power line spacing: 15cm or more
(Please avoid parallel wiring)
◆ Saturation current: upper limit 20.8mA
Lower limit 3.8mA
◆ Alarm current: upper limit 22.8mA
Lower limit 3.6mA
◆ Adjustment function: Zero point and full-scale point can be adjusted on site
from the top three buttons of the outer casing or can be adjusted remotely by
using conÞguration software.
◆ Zero migration: Can migrate within the range of -20% to +20% of the
maximum range
◆ Output mode: linear output
Square root output
(May achieve remote adjustment via conÞguration software)
◆ Ambient temperature: -40~+85° C
(When lling with uorine oil: -10~+60° C)
◆ Storage temperature: -40~+90° C
◆ Weather resistance: DIN40040GPC
◆ EMC applicable standard: EN1326-1:2006
Monocrystalline Silicon High Stability Transmitter

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◆ Square root output accuracy
Output Accuracy
≥50% Same as the reference accuracy
50%~Dropping point Reference accuracy x 50
Square root output (%)
◆ Power supply impact: ±0.005%/1V
◆ Installation position influence: Installation position changes in the direction
parallel to the diaphragm will not cause zero drift. If the installation position and
the diaphragm surface change by more than 90° , zero drift within the range of
0.4KPa can be corrected by zero adjustment.
◆ Response time: 90ms
◆ Damping: Time constant can be adjusted within 0~99.9 seconds
◆ Filter constant: Can be adjusted within 0~160uA
◆ Self-stability factor: Can be adjusted within 0~2%
3.2 Dimensional drawing
Differential pressure / splint pressure transmitter
Monocrystalline Silicon High Stability Transmitter

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Pressure transmitter
Monocrystalline Silicon High Stability Transmitter
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