Hayward EnergyLine pro Service-Handbuch

SWIMMING POOL HEAT PUMP UNIT

Installation & Instruction Manual

ENERGYLINE PRO

CONTENTS

1. Preface 1

2. Specifications 2

2.1 Technical data for the swimming pool heat pump unit 2

2.2 Operating range 3

2.3 Dimensions 4

3. Installation and connection 5

3.1 Functional diagram 5

3.2 Heat pump unit 6

3.3 Hydraulic connection 6

3.4 Electrical connection 7

3.5 Initial start-up 8

3.6 Water flow setting 10

4. User interface 11

4.1 Overview 11

4.2 Clock function/settings 13

4.3 Tuner function/settings 13

4.4 Operation mode selection: heating or

cooling 14

4.5 Setting and visualisation for the set point 15

4.6 Locking and unlocking the touch screen 15

5. Maintenance and Winterising 16

5.1 Maintenance 16

5.2 Winterising 16

6. Appendix 17

6.1 Electrical Diagrams 17

6.2 Heating priority wiring 22

6.3 Exploded view and spare parts 24

6.4 Troubleshooting guide 34

6.5 Warranty 35

Please read attentively and save for future consultation.

This document must be given to the pool owner and should be kept in a safe place.

1. PREFACE

We thank you for purchasing this Hayward swimming pool heat pump unit.

This product was designed according to strict manufacturing standards to

satisfy the required quality levels. This manual includes all of the necessary

information concerning installation, debugging and maintenance. Please

attentively read this manual before opening the unit or before carrying out

any maintenance operations on it. The manufacturer of this product will not,

under any circumstances, be held responsible in the case of injury to the

user or damage to the unit resulting from improper installation, debugging

or unnecessary maintenance. It is essential to follow all of the instructions

specified in the manual at all times. The unit must be installed by a qualified

professional.

• Repairs must be made by a qualified professional.

• All electrical connections must be made by a qualified electrician according

to standards in the country of installation see § 3.4.

• Maintenance and the different operations must be carried out at the

recommended times and frequencies as specified in this manual.

• Only use genuine spare parts.

• Failure to comply with these recommendations will invalidate the warranty.

• This swimming pool heat pump unit heats swimming pool water and

maintains a constant temperature; it should not be used for any other

purpose.

After having read this manual, keep it for future usage.

Warnings concerning children/people with reduced physical capacity:

This appliance is not intended to be used by persons (especially children)

with reduced physical, sensory or mental capabilities or by persons who lack

experience or knowledge, unless they are under supervision or have received

instructions concerning the use of the appliance by a person responsible for

their safety.

(1) Potential for global warming

This product contains greenhouse effect fluorinated gases covered by the

Kyoto protocol.

Type of refrigerant: R410A

GAP Value(1) : 1975

Periodic inspections for refrigerant leakage can be required as a function

of European or local legislation. Please contact your local distributor for

additional information.

2. SPECIFICATIONS

2.1 Technical data for the swimming pool heat pump unit

* Value at +/- 5% under the following conditions: Exterior temperature = 15°C (59°F) / HR = 71% / Water inflow temperature = 26°C (78.8°F) / ∆T water 2°C (3.6°F).

According to the NF 414 standard.

Models

ENERGYLINE

PRO

ENP1MS ENP2MS ENP3MS ENP4MS ENP5MS ENP4TS ENP5TS

Heating capacity* kW

BTU/h

5,9

20140

27000

37570

12,6

42690

51225

12.5

42690

51225

Absorbed electrical power kW 1,28 1,74 2,4 2,5 3,4 2,85 3,3

Running current* A 5,75 7,8 11,3 12,6 14,9 5,7 6,1

Power supply V

Ph/Hz

230 V



1 / 50Hz

230 V



1 / 50Hz

230 V



1 / 50Hz

230 V



1 / 50Hz

230 V



1 / 50Hz

380 V



3 / 50Hz

380 V



3 / 50Hz

aM type fuse calibre A10 aM 12 aM 16 aM 20 aM 25 aM 10aM 10aM

Curve D circuit breaker A10 D 12 D 16 D 20 D 25 D 10D 10D

Compressor quantity 1111111

Type of compressor Rotary Rotary Rotary Scroll Scroll Scroll Scroll

Fan quantity 1111111

Fan power W 120 120 150 150 150 150 150

Fan rotation speed RPM 850 850 850 850 850 850 850

Ventilation Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal

Sound pressure level

(at 1 metre) dB(A) 51 54 56 56 56 56 56

Hydraulic connection mm 50 50 50 50 50 50 50

Nominal water flow* m3/h 2,5 3,4 5 5,2 6 5,1 6,2

Water pressure drop

(max) kPa 2 6 12 9 12 12 12

Unit net dimensions (L/l/h) mm 1025/455/

660

1025/455/

660

1140/470/

875

1140/470/

875

1140/470/

875

1140/470/

875

1140/470/

875

Unit shipping dimensions

(L/l/h) mm 1130/470/

760

1130/470/

760

1240/500/

980

1240/500/

980

1240/500/

980

1240/500/

980

1240/500/

980

Net weight / shipping

weight kg 57/71 61/75 80/98 106/124 106/124 106/124 106/124

2. SPECIFICATIONS (continued)

2.2 Operating range

Use the swimming pool heat pump unit within the following ranges of

temperature and humidity to ensure safe and efficient operation.

Heating mode Cooling mode

Outside temperature -7°C ~ +35°C +7°C ~ +43°C

Water temperature +12°C ~ +35°C +8°C ~ +35°C

Relative humidity < 80% < 80%

Setting range from the set

point +15°C ~ +32°C +8°C ~ +32°C

If the temperature or humidity does not correspond to these conditions,

the security measures could be activated and the swimming pool heat

pump unit may no longer work.

The maximum heating temperature is set at 32°C to prevent damage to

the liners. Hayward cannot be held responsible if used at a temperature

above +32°C.

M O D E

S E T

M O D E

S E T

2. SPECIFICATIONS (continued)

2.3 Dimensions

Models: ENP1MS/ENP2MS Unit: mm

660

1025

630

430

455

270

120

400

120

875

430

470

1140

740

Frontal view

Overhead view

Water inlet

Water outlet

Drainage

Models: ENP3MS/ENP4MS/ENP5MS Unit: mm

ENP4TS/ENP5TS

3. INSTALLATION AND CONNECTION

3.1 Functional Diagram

Note: The swimming pool heat pump unit is sold without any treatment or

filtration equipment. The components presented in the diagram are

spare parts to be supplied by the installer.

3.2 Heat pump

Pool

Water outlet

Chlorinator cell

(or other treatment)

Pump

filtration

Filter

Water Inlet

valve

Water outlet

valve

By-pass

valve

Air intake

Air evacuation

Place the heat pump outdoors and away from any enclosed technical

space.

Placed under a shelter, the minimum required distances mentioned

below must be respected in order to avoid any risk of air recirculation

and a deficiency in the unit's overall performance.

3. INSTALLATION AND CONNECTION (continued)

3.3 Hydraulic connection

The unit is supplied with two 50 mm Ø union connections. Connect the water

inlet to the heat pump coming from the filtration group then connect the water

outlet to the heat pump at the water conduit going to the pool (see diagram

below).

Install a by-pass valve between the heat pump entrance and exit.

of the filter Ø 50 ENTRY H2O

to the pool Ø 50 EXIT H2O

It is advised to install the unit on a dissociated cement block or a

mounting bracket designed for this use and to set up the unit on the

supplied rubber bushing (fastenings and washers not supplied).

The maximum installation distance between the unit and the swimming

pool is 15 metres.

The total length of the piping to and from the unit is 30 metres.

Insulate both the above ground and buried hydraulic piping.

If an automatic distributor or an electrolyser is used, it should be

installed imperatively after the heat pump with the goal of protecting the

titanium condenser against an elevated concentration of chemicals.

Be sure to install the by-pass valve and the supplied union connections

at the water inlet and outlet level in order to simplify purging during

the winter period and to facilitate access when disassembling for

maintenance.

Verify that the available electrical power supply and the network

frequency correspond to the required operating current taking into

account the appliance's specific location, and the current required to

supply any other appliance connected to the same circuit.

ENP1MS 230 V~ +/- 10% 50 HZ 1 Phase

ENP2MS 230 V~ +/- 10% 50 HZ 1 Phase

ENP3MS 230 V~ +/- 10% 50 HZ 1 Phase

ENP4MS 230 V~ +/- 10% 50 HZ 1 Phase

ENP5MS 230 V~ +/- 10% 50 HZ 1 Phase

ENP4TS 380 V~ +/- 10 % 50 HZ 3 Phases

ENP5TS 380 V~ +/- 10 % 50 HZ 3 Phases

See the corresponding wiring diagram in the appendix.

The connection box is located on the right side of the unit. Three

connections are designed for the power supply and two are for

controlling the filter pump (Enslavement).

3. INSTALLATION AND CONNECTION (continued)

3.4 Electrical connection

FNF C15-100 GB BS7671:1992

DDIN VDE 0100-702 EW EVHS-HD 384-7-702

AÖVE 8001-4-702 HMSZ 2364-702/1994/MSZ 10-553 1/1990

EUNE 20460-7-702 1993,

RECBT ITC-BT-31 2002

MMSA HD 384-7-702.S2

IRL Wiring Rules + IS HD 384-7-702 PL PN-IEC 60364-7-702:1999

ICEI 64-8/7 CZ CSN 33 2000 7-702

LUX 384-7.702 S2 SK STN 33 2000-7-702

NL NEN 1010-7-702 SLO SIST HD 384-7-702.S2

P RSIUEE TR TS IEC 60364-7-702

Electrical installation and wiring for this equipment must be in

conformity with local installation standards.

Check that the phases

balance does not exceed 2%

L N 1 2

= = = =

R S T N

= = = =

1 2

Power supply

230V~ / 50Hz

Power supply

380V~ / 50Hz Dry contact 7 A max Dry contact 7 A max

3.5 Initial start-up

Start-up procedure - After installation is complete, follow these steps:

1) Rotate the fan by hand to verify that it can turn freely, and that the turbine

is correctly affixed to the motor shaft.

2) Ensure that the unit is connected correctly to the main power supply (see

the wiring diagram in the appendix).

3) Activate the filtration pump.

4) Verify that all water valves are open and that the water flows toward the

unit before switching on the heating or cooling mode.

5) Verify that the drainage hose is correctly affixed and that it causes no

obstructions.

6) Activate the unit power supply, then press the On/Off button on the

control panel.

3. INSTALLATION AND CONNECTION (continued)

The electrical power supply must have, when appropriate, a fuse

protection device like a feed motor (aM) or D curve circuit breaker as

well as a differential circuit breaker 30mA (see following table).

Use an RO 2V/R 2V or equivalent power cord.

The cables sections are given for a maximum length of 25 m. They

must however be checked and adjusted according to the installation

conditions.

Always shut down the main power supply before opening the electrical

control box.

Models

ENP1MS ENP2MS ENP3MS ENP4MS ENP5MS ENP4TS ENP5TS

Power supply V/Ph/Hz

230 V~

1/50 Hz

230 V~

1/50 Hz

230 V~

1/50 Hz

230 V~

1/50 Hz

230 V~

1/50 Hz

380 V~

3/50 Hz

380 V~

3/50 Hz

aM type fuse

calibre A10 aM 12 aM 16 aM 20 aM 25 aM 10 aM 10 aM

Curve D circuit

breaker A10 D 12 D 16 D 20 D 25 D 10 D 10 D

Cable section mm2

3G2,5

3 x 2,5

3G2,5

3 x 2,5

3G2,5

3 x 2,5

3G4

3 x 4

3G6

3 x 6

5G2,5

5 x 2,5

5G2,5

5 x 2,5

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