Hayward SwimClear C2030 Bedienungsanleitung

ISC2031 REV B

SwimClear™

Owner’s Manual

Models C2030 C3030 C4030 C5030 C7030

TOP MANIFOLD CARTRIDGE FILTERS

MODEL EFFECTIVE FILTRATION RATE DESIGN FLOW RATE

Residential Commercial

FT2M

2 GPM LPM

C2030 225 20.9 84 318

C3030 325 30.2 122 462

C4030 425 39.5 150 568

C5030 525 48.8 150 568

C7030 680 63.2 150 568

MAXIMUM WORKING PRESSURE FOR ALL MODELS 50 PSI (3.45 BAR)

ATTENTION INSTALLER: THIS MANUAL CONTAINS IMPORTANT INFORMATION ON THE OPERATION, AND

SAFE USE OF THIS EQUIPMENT.

THIS MANUAL IS INTENDED FOR THE END USER OF THIS PRODUCT

Hayward Pool Products

620 Division Street, Elizabeth, NJ 07207

Phone: (908) 351.5400

www.haywardnet.com

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

Page 2 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

READ, UNDERSTAND, AND FOLLOW ALL SAFETY AND OPERATION INSTRUCTIONS.

FAILURE TO FOLLOW SAFETY AND OPERATION INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY

OR DEATH.

CAUTION To reduce risk of injury, do not permit children to use or climb on this product. Closely

supervise children at all times. The ANSI/NSPI-4 Standard (above-ground and on-ground pools) advises

that components such as the filtration system, pumps, and heaters be positioned to prevent their being

used as a means of access to the pool by young children.

WARNING COMPONENT SEPARATION HAZARD

Pool and spa water circulation systems operate under hazardous pressure during start up, normal

operation, and possibly after pump shut off. Pressure in system can cause explosive component

separation of the upper filter body if safety and operation instructions are not followed. Severe

personal injury or death can result.

This product should be installed and serviced only by a qualified pool professional.

TO AVOID COMPONENT SEPARATION

•Follow all safety and operation instructions.

•Do not operate water circulation system if a system component is assembled improperly, damaged,

missing, or not a genuine Hayward component.

•Before performing maintenance on the water circulation system, verify all system and pump controls

are in OFF position and filter manual air relief valve is in the OPEN position.

•Use ONLY Hayward clamp system components: DEX2421JKIT clamp assembly, DEX2421J2 nut/bolt

assembly, and a DEX2422Z2 metal reinforced seal.

Non-Hayward components may fail in use and cause explosive separation.

•Never rely on hand tightening the clamp nut to the clamp bolt. Using a ¾” socket on a torque wrench,

torque clamp nut and clamp bolt to 150 inch-lbs.

•Before starting system pump, insure filter manual air relief valve body is in LOCK position in filter

upper body.

•Before starting the system pump, verify that all system valves are set in a position to allow water from

the filter to return back to the pool.

•Before starting the system pump, the manual air relief valve must be in the OPEN position.

•When starting pump, do not stand over or near filter.

•If water leakage appears in the area of the filter tank clamp, immediately turn off all system circulation

pumps and electrical power. Do not return to the filter until all water flow has stopped. Reassemble

the clamp system per the instructions in this owner’s manual to stop the leak.

•Return to filter to close manual air relief valve only when a steady stream of water (Not air or air and

water mix) is discharged from the manual air relief valve.

•Do not change filter control valve position while system pump is running.

WARNING EXCESS PRESSURE HAZARD

Pressure testing of the pump and filter system in excess of the 50 PSI can cause explosive separation of

the components. Component separation can result in severe personal injury or death.

This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for one of

the following signal words and be alert to the potential for personal injury or death.

WARNING Warns about hazards that could cause serious personal injury or, death, and or major property

damage and if ignored presents a potential hazard.

CAUTION Warns about hazards that will or can cause minor or moderate personal injury and/or property

damage and if ignored presents a potential hazard. It can also make consumers aware of actions that are

unpredictable and unsafe.

The NOTICE label indicates special instructions that are important but not related to hazards.

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Page 3 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

WARNING ELECTROCUTION HAZARD

High Voltage electricity is present in the pool and spa equipment. High voltage electricity can

cause shock and electrocution. Shock and electrocution can result in severe personal injury or

death.

•All electrical wiring MUST be in conformance with applicable local codes, regulations and the

National Electrical Code (NEC).

•Before performing any service or maintenance on electrical equipment turn off all electrical power.

•Contact a licensed electrician or building inspector for information on local electrical codes for

bonding requirements.

•Verify water discharge from the filter manual air relief valve is directed away from electrical devices.

Do not locate pump controls over or near filter.

WARNING – SUCTION ENTRAPMENT HAZARD.

Suction in suction outlets and/or suction outlet covers that are, damaged, broken, cracked, missing, or

unsecured can cause severe injury and/or death due to the following entrapment hazards:

Hair Entrapment- Hair can become entangled in suction outlet cover.

Limb Entrapment- A limb inserted into an opening of a suction outlet sump or suction outlet cover that

is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or

swelling of the limb.

Body Suction Entrapment- A negative pressure applied to a large portion of the body or limbs can

result in an entrapment.

Evisceration/ Disembowelment Entrapment- A negative pressure applied directly to the intestines

through an unprotected suction outlet sump or suction outlet cover that is, damaged, broken, cracked,

missing, or unsecured can result in evisceration/ disembowelment entrapment.

Mechanical Entrapment- There is potential for jewelry, swimsuit, hair decorations, finger, toe or

knuckle to be caught in an opening of a suction outlet cover resulting in mechanical entrapment.

TO REDUCE THE RISK OF ENTRAPMENT HAZARDS:

•A minimum of two functioning suction outlets per pump must be installed. Suction outlets in the

same plane (i.e. floor or wall), must be installed a minimum of three feet (3’)

[1 meter] apart, as measured from near point to near point.

•Dual suction outlets shall be placed in such locations and distances to avoid “dual blockage” by a

user.

•Dual suction outlets shall not be located on seating areas or on the backrest for such seating areas.

•The pool or spa circulation system shall be designed to comply with ANSI/APSP-7 2006.

•Suction outlet covers shall conform to ANSI/ASME A112.19.8

•Never use Pool or Spa if any suction outlet component (cover/grate) is damaged, broken, cracked,

missing, or not securely attached.

•Immediately replace damaged, broken, cracked, missing, or not securely attached suction outlet

components.

•The CPSP as well as the ICC

International Residential Code

Part IX, Appendix G, Section AG106

specifies the installation of a safety vacuum release system conforming to ASME A112.19.17, or an

approved gravity drain system.

•Failure to remove pressure test plugs and/or plugs used in winterization of the pool/spa from the

suction outlets can result in an increased potential for suction entrapment.

•Failure to keep suction outlet components clear of debris, such as leaves, dirt, hair, paper and other

material can result in an increased potential for suction entrapment.

Suction outlet covers and grates have a finite life. They should be inspected frequently and

replaced within specified life.

SAVE THESE INSTRUCTIONS

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Page 4 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

GENERAL INFORMATION

Your Hayward SwimClearTM cartridge filter combines superior water filtration with ease of operation and totally

corrosion-resistant construction. With filtration ratings to 9000 gallons (34,000 liters) per hour, they are

designed for continuous or intermittent operation, for installation above or below the pool water line, for fresh

or salt water swimming pools or spas. SwimClear™ filters utilize multiple reusable, reinforced polyester filter

cartridge elements to provide a high degree of water clarity and long filter cycles with minimum care.

A REQUIRED CLEARANCE

“B” SIDE “C” ABOVE

IN CM IN CM IN CM

C2030 32.5 83 18 46 15 38

C3030 34.5 88 18 46 16 41

C4030 40.5 103 18 46 18 46

C5030 46.5 118 18 46 22 56

C7030 52.5 133 18 46 28 71

INSTALLATION

WARNING

This product should be installed and

serviced only by a qualified pool

professional.

1. The filter system should be

installed on a

level concrete slab or

other rigid base. Select a well

drained and vented area, one that

does not flood when it rains.

Position the filter so that the piping

connections, and winter drain are

convenient and accessible for

operation, service, maintenance

and winterizing.

2. Position filter body such that all

operation and safety labels are

visible.

3. Position filter so the filter will drain

by gravity.

4. If practical, place pump and filter in

the shade to shield it from

continuous, direct heat from the

sun.

5. Connect the pool suction plumbing

between the skimmer, pool suction

outlet (from the pool) and the

pump.

6. Connect the pump discharge (pump OUTLET) to the top port of the filter (filter INLET).

7. Connect the bottom filter port (filter OUTLET) to the pool return plumbing lines.

8. Do not locate pump controls over or near filter.

9. Verify water discharge from the manual air relief valve(MAR) is directed away from electrical devices.

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Page 5 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

STARTING THE PUMP and FILTER SYSTEM

WARNING

Before Starting the Pump

1. Use ONLY Hayward clamp system components; DEX2421JKIT clamp system, DEX2421J2 nut/bolt assembly,

DEX2422Z2 metal reinforced seal. Non-Hayward clamp components may fail in use and cause explosive

component separation. Verify that upper and lower filter bodies are properly secured with the filter body

clamp. Never rely on hand tightening the clamp nut to the clamp bolt. Using a ¾” socket on a torque

wrench, torque clamp nut to clamp bolt to 150 inch-lbs. (See Fig 1) Verify that the filter manual air relief

body is in the LOCK position, and no filter components are missing, damaged or not genuine Hayward

components. (See Fig 2)

2. Close filter drain. NOTE: Filter plug requires an o-ring seal. (See Fig 4)

3. Open all system valves to allow water from the pool to the filtration system and from the filter to return to

the pool.

4. Place the manual air relief valve in OPEN position. (See Fig 2)

Starting Pump

1. When starting system pump, do not stand over or near filter. If water leakage appears at filter tank clamp,

immediately turn off all system circulation pumps and all electrical power. Do not return to the filter until all

water leakage has stopped.

Reassemble the clamp system per the instructions on page 7 in this owner’s manual to stop leak.

2. Return to filter to CLOSE manual air relief valve only when a steady stream of water (not air or, air and water

mix) is discharged from the manual air relief valve.

OPERATION

WARNING

FILTERING

Filtration starts as soon as flow is steady through the filter. As the filter removes

dirt from the pool water, the accumulated dirt causes a resistance to flow. As a

result, the gauge pressure will rise and the flow will decrease. When the

pressure rises between 7 and 10 psi (.49 - .69 bar) above the starting pressure, or when the flow decreases below

the desired rate, clean or replace the filter cartridge elements. Once your filter is running and there is a pressure

reading, line up the green arrow with the current reading. (See Fig 3) When the pressure rises to or above the red

or second arrow, it is time to clean or replace your filter cartridge elements.

CLAMP

NUT

Manual Air Relief Shown Open

In Locked Position

Figure 3

Figure 1

CLAMP

BOLT Figure 2

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Page 6 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

Figure 6

Manual Air Relief Shown in Open

Figure 4

By recording the initial starting pressure (with clean filter

elements) a determination can be made when the filter

cartridge elements should be replaced rather than cleaned.

After the filter elements have been cleaned and reinstalled if

the starting pressure is higher than 6 PSI above the starting

pressure with the new filter cartridge elements, the filter

cartridge elements should be replaced the next time the

gauge arrow reaches the red arrow.

MAINTAINING YOUR FILTER

WARNING

This product should be installed and serviced only by

a qualified pool professional.

FILTER DISASSEMBLY INSTRUCTIONS

1. Turn off all system circulation pumps and all electric

power on the equipment pad.

2. Set all system valves in a position to prevent water flow to

the filter.

3. The manual air relief valve must be placed in the OPEN

position. (Fig 6)

4. Remove filter drain plug (Fig 4) and drain water from filter.

5. Using 3/4” wrenches or hex sockets, loosen and remove the clamp nut

and the clamp bolt. (Fig 5)

6. Holding both ends of the filter clamp carefully spread the clamp ends.

Remove the clamp by lifting over the upper filter body. Do not to drop the

clamp during removal, because the clamp could be damaged. Do not

strike the clamp with metal tools as they can damage the clamp.

7. Lift off upper filter body. Do not use the pressure gauge to lift the upper

filter body.

REMOVING

CARTRIDGES

1. Remove the top Manifold, which is

exposed when the upper filter body is

removed. (Fig 4)

2. Remove the filter cartridge elements by

using slight rocking motion and lifting up.

3. Clean filter cartridge elements.

CLEANING CARTRIDGES

The Cartridge filter element can be cleaned by washing inside and outside with a garden hose. After hosing

cartridge, for best results, carefully brush the pleated surface to remove fine particles. Do not pressure wash as it

can damage the filter element.

You may find some debris on the cartridge pleats, which may not have been removed with hosing.

ure

Clamp Bolt Clamp Nut

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Page 7 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

Figure 9

Figure 8

Tighten clamp

bolt and nut

using a

torque

wrench to 150

inch-lbs.

Figure 7

FILTER RE-ASSEMBLY INSTRUCTIONS

WARNING

RE-INSTALLING CARTRIDGES

1. Flush and drain any dirt or debris from the bottom of the lower

filter body.

2. Flush any dirt or debris from the upper filter body and from

around the manual air relief area.

3. Carefully replace the cartridges over the hubs on the bottom

seal plate.

4. Place top manifold securely on top of cartridges, aligning the

return pipe with the port in the manifold.

CLEAN SEAL RING AND SEAL SURFACE

1. Remove filter tank seal.

2. With a clean cloth, wipe the lower filter body seal surface and

clean seal of all dirt and debris. (Fig 4) Do not use a solvent.

3. With a clean cloth wipe the upper filter body seal surface.

Notice: • Do not use any petroleum solvents to clean filter

components.

• Do not lubricate DEX2422Z2 seal.

WARNING

This product should be installed and serviced only by a

qualified pool professional.

BODY AND CLAMP RE-ASSEMBLY

1. Place the metal reinforced seal on lower

filter body. (Fig 4) Place upper filter body

on metal reinforced seal and lower filter

body in a position which allows all

operation and safety labels to be clearly

visible and the upper filter body to be

centered on the lower filter body. Press

down firmly and evenly on the upper filter

body to seat the seal. (Fig 7)

2. Replace the filter clamp around the upper

and lower filter bodies. Hold the clamp ends to position the clamp on the filter bodies with the clamp ends

adjacent to the safety and operation labels on the filter bodies. (Fig 7)

3. Insert clamp bolt through the clamp ends and thread the clamp nut onto clamp bolt with rounded end of the

nut (Fig 8) towards the ends of the clamp.

4. Never rely on hand tightening of clamp nut to clamp bolt. Using a 3/4” socket on a torque wrench, torque

clamp nut to clamp bolt to 150 inch-lbs. (Fig 9)

DO NOT HIT OR STRIKE CLAMP WITH HAMMER OR METAL TOOLS.

5. Follow Operation Instructions for “Starting the Pump and Filter System” (Page 5).

VACUUMING POOL

Vacuuming can be performed directly into the filter whenever needed.

Clean cartridges after vacuuming, if required.

Rounded end of nut

Clam

Bolt

Clamp Nut

Clam

bolt

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Page 8 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

REMOVING THE MANUAL AIR RELIEF VALVE

WARNING

This product should be installed and serviced only

by a qualified pool professional.

Your Filter comes with a Manual Air Relief Valve (MAR) pre-

installed from the factory.

For Qualified pool professionals only: If MAR valve needs

to be serviced, follow these instructions carefully.

1. Turn off all system circulation pumps and all electric

power on the equipment pad.

2. Set all system valves in a position to prevent water

from flowing to the filter.

3. The manual air relief valve must be placed in the OPEN

position.

4. Wait until all water leakage has stopped.

5. Grasp the MAR body at the flats, turn the MAR

counterclockwise until the indicator on the on the MAR

flange is aligned with the “UNLOCK” position on the

upper filter body.

6. Pull straight up to remove the MAR, a slight rocking motion may help.

This product should be installed and serviced only by a qualified pool professional.

RE-INSTALLATION OF THE MANUAL AIR RELIEF VALVE

1. Check the o-ring seals, replace as needed.

2. With a clean cloth, wipe upper filter body and o-ring groove. Remove all dirt and debris.

3. Align the notch in the MAR Flange with notch on top of the upper filter body.

4. Press the MAR straight down into the upper filter body.

5. Turn the MAR clockwise until the indicator is aligned with the “LOCK” position on the upper filter body.

6. Verify the MAR discharge points away from all electrical connections.

WINTERIZING FILTER

WARNING

This product should be installed and serviced only by a qualified pool professional.

In areas where subfreezing temperatures can be expected, the filter should be drained to protect the filter

from damage.

1. The filter should be disassembled and the filter cartridges elements cleaned or replaced.

2. Follow directions under FILTER DISASSEMBLY INSTRUCTIONS

3. Then follow REMOVING CARTRIDGES per instructions

4. Reassemble per FILTER RE-ASSEMBLY INSTRUCTIONS.

5. Be sure to leave the drain plug unattached during the winter season to avoid cracking the filter body.

Figure 10

Manual Air relief Shown Open

In Locked Position

Rotate counterclockwise to UNLOC

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Page 9 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

SERVICE AND REPAIRS

Consult your local authorized Hayward dealer or service center. No returns may be made directly to the factory

without the expressed written authorization of Hayward Pool Products.

SUGGESTED POOL CHEMISTRY LEVELS

pH 7.2 to 7.8

TOTAL ALKALINITY 80 to 120 ppm

CALCIUM HARDNESS 200 to 400 ppm

COMBINED CHLORINE .2 ppm Maximum

CHLORINE (STABILIZED) 1.0 to 3.0 ppm

CHLORINE STABILIZER

(Cyanuric Acid) 60 to 80 ppm

PROBLEM SOLVING LIST

LOW WATER FLOW SHORT FILTER CYCLES POOL WATER WON’T CLEAR UP

REMEDY 1. Check skimmer and

pump strainer baskets for

debris.

2. Check for restrictions in

intake and discharge

lines.

3. Check for air leak in

intake line (indicated by

bubbles returning to

pool).

1. Check for algae in pool

and super-chlorinate as

required.

2. Be sure chlorine and pH

levels are in proper range

(adjust as required).

1. Check chlorine, pH and total

alkalinity levels and adjust

as required.

2. Be sure flow rate through

filter is sufficient.

3. Operate filter for longer

periods.

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Page 10 of 12 SWIMCLEAR™CARTRIDGE FILTER ISC2031 REV B

Item Part No. Description

1 ECX2712B1 Pressure Gauge

2 DEX2420Z8A O-Ring Kit (Set of 2)

3 CCX1000N Air Relief Valve Nut

4 CCX1000

Manual Air Relief w/O-Ring

5 DEX2420MAR2 Manual Air Relief Assembly

6a DEX2420BTC Upper Filter Body C2030

6b DEX3620BTC Upper Filter Body C3030

6c DEX4820BTC Upper Filter Body C4030

6d DEX6020BTC Upper Filter Body C5030

6e DEX7220BTC Upper Filter Body C7030

7 DEX2421J2 Clamp Bolt & Nut

8 DEX2421JKIT

Clamp System including:

Clamp, Clamp Nut and Bolt,

Hang tag, Metal Reinforced

Seal, and Labels

9 DEX2422Z2 Metal Reinforced Seal

10a CX3030C

op Manifold for C2030,

C3030 and C4030

10b CX5030C

op Manifold for C5030,

and C7030

11 CX3000J1 Air Relief Filter

12 CX2030Z3 Air Relie

ube

13a CX481XRE Cartridge Element C2030

1 of 4 Required

CX481XREPAK4 Cartridge 4 pack C2030

13b CX580XRE Cartridge Element C3030

1 of 4 Required

CX580XREPAK4 Cartridge 4 Pack C3030

13c CX880XRE Cartridge Element C4030

1 of 4 Required

CX880XREPAK4 Cartridge 4 Pack C4030

13d CX1280XRE Cartridge Element C5030

1 of 4 Required

CX1280XREPAK4 Cartridge 4 Pack C5030

13e CX591XRE Cartridge Element C7030

1 of 8 Required

CX591XREPAK4 Cartridge 4 Pack C7030

1 of 2 Required

CX7020M Mid plate Connector C7000

series only

14 DEX2400Z5 O-Ring

15a CX3031F6 Outlet Pipe C2030

15b CX3031F7 Outlet Pipe C3030

15c CX3031F8 Outlet Pipe C4030

15d CX3031F9 Outlet Pipe C5030

15e CX3031F10 Outlet Pipe C7030

16 CX3030F Inlet Elbow

17 CX3030H Assy, SwimClear Piping

18 CX3030D Bottom Seal Plate

19 DEX2420ATC Lower Filter Body

20 DEX2420LA6PAK

Label Pack: Includes all

Warning and Operation

Label’s Hang Tag, Wire Tie

and Owner’s Manual

21 SP1022CBL

1 ½” Drain Plug w/O-Ring

22 SX220Z2 O-ring

23 CX3035F Bulkhead Fitting

24 SPX3200UG Union Gasket (T-seal)

25 SPX3200UNKIT

Union Connection Kit

(includes Nut, Connector,

Gasket)

26 DEX2420DCKIT Strap kit (Optional)

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