Heat & Glo GEM36 Montageanleitung

1Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

- Do not store or use gasoline or other flam-

mablevaporsandliquidsinthevicinityofthis

oranyotherappliance.

-What to do if you smell gas

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Donotuse any phoneinyour building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call

thefiredepartment.

- Installationandservicemustbeperformedbya

qualified installer, service agency, or the gas

supplier.

Installers Guide

WARNING: IMPROPER INSTALLA-

TION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN

CAUSE INJURY OR PROPERTY DAM-

AGE. REFER TO THIS MANUAL. FOR

ASSISTANCE ORADDITIONAL INFOR-

MATION CONSULT A QUALIFIED IN-

STALLER, SERVICEAGENCY, OR THE

GAS SUPPLIER.

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR

OPERATING THISAPPLIANCE. THISINSTALLERS

GUIDE MUST BE LEFT WITH APPLIANCE FOR

FUTUREREFERENCE.

1.This appliance may be installed in an af-

termarket,permanentlylocated,manufac-

tured(mobile)home,wherenotprohibited

bylocalcodes.

2. Thisapplianceisonlyfor usewiththetype

of gas indicated on the rating plate. This

appliance is not convertible for use with

othergases,unlessacertifiedkitisused.

Please contact your Heat & Glo dealer with any

questionsorconcerns.Forthenumberofyournearest

Heat & Glo dealer, please call 1-888-427-3973.

Heat & Glo, a brand of Hearth & Home Technologies Inc.

20802 Kensington Boulevard, Lakeville, MN 55044

WARNING: IF THE INFORMATION

IN THESE INSTRUCTIONS IS NOT

FOLLOWED EXACTLY,AFIRE OR

EXPLOSION MAY RESULT CAUS-

ING PROPERTY DAMAGE, PER-

SONAL INJURY, OR DEATH.

Model:

GEM36

Thisproductmaybecoveredbyoneormoreofthefollowingpatents:(UnitedStates)4593510,4686807,4766876,4793322,4811534,5000162,5016609,5076254,5113843, 5191877, 5218953, 5263471,

5328356,5341794,5347983,5429495, 5452708, 5542407, 5601073,5613487,5647340,5688568, 5762062, 5775408, 5890485,5931661,5941237, 5947112,5996575,6006743,6019099, 6048195,

6053165,6145502,6170481,6237588,6296474,6374822,6413079,6439226,6484712, 6543698,6550687,6601579,6672860,6688302B2,6715724B2,6729551,6736133,6748940,6748942, D320652,

D445174,D462436;(Canada)1297749, 2195264,2225408;or otherU.S.and foreign patentspending.

2Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

These units MUST use one of the vent systems

described in the Installing the Fireplace section of

the Installers Guide.NO OTHER vent systems or

components MAY BE USED.

This gas fireplace and vent assembly MUST be

vented directly to the outside and MUST NEVER be

attached to a chimney serving a separate solid fuel

burning appliance. Each gas appliance MUST USE

a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

make sure that no debris is interfering with the air

flow.

The glass door assembly MUST be in place and

sealed, and the trim door assembly MUST be in

place on the fireplace before the unit can be placed

into safe operation.

DO NOT OPERATE this appliance with the glass

door removed, cracked, or broken. Replacement of

the glass door should be performed by a licensed

or qualified service person. DO NOT strike or slam

the glass door.

The glass door assembly SHALL ONLY be

replaced as a complete unit, as supplied by the gas

fireplace manufacturer. NO SUBSTITUTE material

may be used.

DO NOT USE abrasive cleaners on the glass door

assembly. DO NOT ATTEMPT to clean the glass

door when it is hot.

Turn off the gas before servicing this appliance. It is

recommended that a qualified service technician

perform an appliance check-up at the beginning of

each heating season.

Any safety screen or guard removed for servicing

must be replaced before operating this appliance.

DO NOT place furniture or any other combustible

household objects within 36 inches of the fireplace

front.

READ and UNDERSTAND all instructions carefully

before starting the installation. FAILURE TO

FOLLOW these installation instructions may result

in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the

Using Your Fireplace section of the Owners Guide.

DO NOT USE this appliance if any part has been

under water. Immediately CALL a qualified service

technician to inspect the unit and to replace any part

of the control system and any gas control which has

been under water.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

qualified service person. The appliance and venting

system should be INSPECTED before initial use

and at least annually by a professional service

person. More frequent cleaning may be required

due to excessive lint from carpeting, bedding

material, etc. It is IMPERATIVE that the unit’s

control compartment, burners, and circulating air

passageways BE KEPT CLEAN to provide for

adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

combustible materials, gasoline, and other

flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and

ventilation air. Keep the front of the appliance

CLEAR of all obstacles and materials for servicing

and proper operations.

Due to the high temperature, the appliance should

be LOCATED out of traffic areas and away from

furniture and draperies. Clothing or flammable

material SHOULD NOT BE PLACED on or near the

appliance.

Children and adults should be ALERTED to the

hazards of high surface temperature and should

STAY AWAY to avoid burns or clothing ignition.

Young children should be CAREFULLYSUPERVISED

when they are in the same room as the appliance.

SAFETY AND WARNING INFORMATION

3Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

TABLE OF CONTENTS

Safety and Warning Information ................................................ 2

Service Parts Lists ..................................................................... 4

Section 1: Approvals and Codes ............................................... 7

ApplianceCertification................................................................... 7

Installation Codes.......................................................................... 7

HighAltitudeInstallations............................................................... 7

Section 2: Getting Started ......................................................... 8

Introducing the Heat & Glo Gas Fireplaces................................... 8

Pre-installationPreparation........................................................... 8

Section 3: Installing the Fireplace.......................................... 10

Constructing the Fireplace Chase .............................................. 10

Step 1 Locating the Fireplace ................................................. 10

Step 2 Framing the Fireplace...................................................11

Step 3 Installing the Vent System............................................ 13

A. Vent SystemApprovals........................................... 13

B. Installing Vent Components.................................... 17

C. Vent Termination .................................................... 19

Step 4 Positioning, Leveling,and

Securing the Fireplace................................................. 21

Step 5 Installing the Optional Heat-Out or Heat-Zone Kits ...... 22

Step 6 The Gas Control Systems........................................... 22

Step 7 The Gas Supply Line ................................................... 23

Step 8 Gas Pressure Requirements ...................................... 23

Step 9 Wiring the Fireplace .................................................... 24

Step 10 Finishing ...................................................................... 25

Facing Requirements .................................................. 26

Step 11 Installing Trim, Logs and Ember Material .................... 27

Installing the Trim......................................................... 27

Positioning the Logs .................................................... 27

Placing the Ember Material.......................................... 27

Glass Specifications .................................................... 27

Burner Removal............................................................ 27

Step 12 Before Lighting the Fireplace ....................................... 28

Step 13 Lighting the Fireplace .................................................. 28

Afterthe Installation ..................................................................... 28

Climate Control ........................................................................... 28

Section 4: Maintaining and Servicing Your Fireplace......... 29

Î= Containsupdated information.

7Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

Appliance Certification

The Heat & Glo fireplace model discussedin this Installers

Guidehasbeen tested tocertification standards andlisted

bytheapplicable laboratories.

Certification

MODEL: GEM36

LABORATORY: UnderwritersLaboratories

TYPE: Direct Vent Gas Fireplace Heater

STANDARD:

ANSI Z21.88-2000•CSA2.33-M98•UL307B

Installation Codes

Thefireplaceinstallationmustconformtolocalcodes. Before

installing the fireplace, consult the local building code

agency to ensure that you are in compliance with all

applicable codes, including permits and inspections.

Inthe absenceoflocal codes,the fireplaceinstallation must

conform to the National Fuel Gas Code ANSI Z223.1 (in

theUnitedStates)or theCAN/CGA-B149InstallationCodes

(in Canada). The appliance must be electrically grounded

in accordance with local codes or, in the absence of local

codes with the National Electric CodeANSI/NFPANo. 70

(intheUnitedStates),ortothe CSAC22.1CanadianElectric

Code(in Canada).

Thesemodels may beinstalled in abedroom orbed-sitting

room in the U.S.A. and Canada.

1Approvals and

Codes

HighAltitude Installations

U.L. Listed gas appliances are tested and approved with-

outrequiring changes for elevationsfrom 0 to 2,000feet in

the U. S.A. and in Canada.

Wheninstalling this appliance atan elevation above2,000

feet, it may be necessary to decrease the input rating by

changingthe existing burner orificeto a smallersize.Input

rate should be reduced by 4% for each 1000 feet above a

2000 foot elevation in the U.S.A. or 10% for elevations

between2000and4500feet inCanada.If theheating value

of the gas has been reduced, these rules do not apply. To

identify the proper orifice size, check with the local gas

utility.

Ifinstallingthis appliance at an elevationabove 4,500 feet

(in Canada), check with local authorities.

Heat & Glo Quality Systems

registeredbySGS ICS

8Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

2Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat& Glo directvent gas fireplacesare designed tooper-

ate with all combustion air siphoned from outside of the

building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless

noted otherwise, applies to all models and gas control

systems.Gasfireplace diagrams,includingthedimensions,

are shown in this section.

Pre-install Preparation

Thisgasfireplace and its components aretested and safe

when installed in accordance with this Installers Guide.

Report to your dealer any parts damaged in shipment,

particularly the condition of the glass. Do not install any

unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped

in separate packages. The gas logs may be packaged

separately and must be field installed.

Read all of the instructions before starting the

installation. Follow these instructions carefully during

the installation to ensure maximum safety and benefit.

Failure to follow these instructions will void the

owner’s warranty and may present a fire hazard.

TheHeat & Glo Warranty will bevoided by,and Heat &Glo

disclaims any responsibility for, the following actions:

• Installation of any damaged fireplace or vent system

component.

• Modification of the fireplace or direct vent system.

• Installation other than as instructed by Heat & Glo.

• Improper positioning of the gas logs or the glass door.

• Installationand/or useof anycomponent partnotmanu-

factured and approved by Heat & Glo, not withstanding

anyindependenttestinglaboratoryor otherpartyapproval

of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE

HAZARD.

When planning a fireplace installation, it’s necessary to

determine:

•Where the unit is to be installed.

•The vent system configuration to be used.

•Gas supply piping.

•Electricalwiring.

•Framingandfinishing details.

•Whether optional accessories—devices such as a fan,

wallswitch,or remote control—are desired.

If the fireplace is to be installed on carpeting or tile, or on

any combustible material other than wood flooring, the

fireplaceshouldbe installed on ametalor wood panel that

extends the full width and depth of the fireplace.

9Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

Figure 1. Diagram of the GEM36

TOP STANDOFFS

TOP VENT

COLLARS

TRIM DOOR

RATNG PLATES

AND LABELS

GAS

CONTROLS

GAS LINE

ACCESS ELECTRICAL

ACCESS

HEAT-ZONE

KNOCKOUTS

HEAT-OUT

KNOCKOUT

ORIFICE

ACCESS PANEL

Ø8” (203mm)

3”

(76.2mm)

42-13/16”

(1087.4mm)

35-25/32”

(908.9mm)

30-5/32”

(766mm)

2”

(50.8mm)

4-1/2”

(114.3mm)

8-5/32” (207.2mm)

36-3/16” (919.1mm)

18-3/32”

(459.6mm)

17-1/2” (444.8mm)

37-3/4” (958.9mm)

5-3/16”

(131.9mm)

41” (1041mm)

10 Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

3Installing the Fireplace

Step 1. Locating the Fireplace

Thefollowing diagramshowsspace andclearance require-

ments for locating a fireplace within a room.

ABCD E

41-1/2” 18” 39” 50.5” 72”

Minimum Clearances

from the Fireplace to Combustible Materials

Inches mm

Glass Front........................ 36 .................... 914

Floor ................................... 0 ....................... 0

Rear ...................................1/2 ..................... 13

Sides .................................1/2 ..................... 13

SurroundSides*.................1/2 ..................... 13

Top...................................... 7 ..................... 178

Ceiling**............................. 31 .................... 787

Figure 2. Fireplace Dimensions, Locations,

and Space Requirements

Minimum Clearances

from the Vent Pipe to Combustible Materials

Inches mm

Vertical Sections. ............. 1 ................ 25

Horizontal Sections

Top..................................... 3 ................ 75

Bottom ............................... 1 ................ 25

Sides ................................. 1 ................ 25

At Wall Firestops

Top..................................... 3 ................ 75

Bottom ............................... 1 ................ 25

Sides ................................. 1 ................ 25

* See Figure 3.

**The clearanceto theceiling ismeasuredfrom the

topof the unit, excludingthe standoffs.

Thedistance from theunit to combustibleconstruction

is to be measured from the unit outer wrap surface to

thecombustibleconstruction,NOTfromthescrewheads

that secure the unit together.

For minimum clearances, see the direct vent termination

clearance diagrams on pages 19 and 20 in this manual.

1/2” MIN. (13mm)

12” MIN. (304.8mm)

Clearance Requirements

The top, back, and sides of the fireplace are defined by

stand-offs.The minimumclearanceto aperpendicular wall

extending past the face of the fireplace is 12” (304.8 mm).

Thebackofthefireplacemayberecessed171/2”(437.5mm)

into combustible construction.

Constructing the Fireplace Chase

A chase is a vertical box-like structure built to enclose the

gasfireplace and/or itsventsystem. Vertical ventsthatrun

onthe outside ofabuilding may be,but are notrequired to

be, installed inside a chase.

CAUTION: TREATMENT OF FIRESTOP SPACERSAND

CONSTRUCTIONOFTHECHASE MAYVARYWITHTHE

TYPEOF BUILDING.THESE INSTRUCTIONSARE NOT

SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL

BUILDINGCODES.THEREFORE,YOURLOCAL BUILD-

INGCODES MUST BE CHECKEDTO DETERMINE THE

REQUIREMENTSFOR THESE STEPS.

Factory-builtfireplace chasesshould beconstructed in the

manner of all outside walls of the home to prevent cold air

draftingproblems. The chaseshould notbreak the outside

buildingenvelopeinanymanner.

This means that the walls, ceiling, base plate and cantile-

ver floor of the chase should be insulated. Vapor and air

infiltration barriers should be installed in the chase as per

regionalcodes forthe restofthehome.Additionally,Heat &

Glo recommends that the inside surfaces be sheetrocked

and taped for maximum air tightness.

To furtherprevent drafts,the firestopsshouldbecaulked to

seal gaps. Gas line holes and other openings should be

caulked or stuffed with insulation. If the unit is being in-

stalled on a cement slab, we recommend that a layer of

plywoodbe placed underneathtoprevent conductingcold

up into the room. Be sure to include spark arrestors for

woodburningunits ifthey arerequired.

THECHASESHOULDBECONSTRUCTEDSOTHATALL

CLEARANCES TO THE FIREPLACEARE MAINTAINED

AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.

11Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

Framing should be

constructed of 2 X 4

lumber or heavier.

A. ................ 41-1/2”

B. ....................... 43”

C. ................ 17-1/2”

D. ................ 54-1/2”

E.** ......... 22-15/16”

F.* ............... 49-1/2”

Figure 3. Framing Dimensions

Step 2. Framing the Fireplace

Fireplaceframing canbe builtbeforeorafterthefireplaceis

set in place. Framing should be positioned to accommo-

date wall coverings and fireplace facing material. The dia-

grambelow showsframing referencedimensions.

CAUTION: MEASURE FIREPLACE DIMENSIONS AND

VERIFY FRAMING METHODS AND WALL COVERING

DETAILS BEFOREFRAMING.

Shows center of 10” x 12” vent framing

holes for top and rear venting. The center

of the hole is one (1) inch (25.4mm) above

the center of the horizontal vent pipe.

1/2” CLEARANCE TO

FRAMING MEMBER

1/2” CLEARANCE

FRAMING

MEMBER

1/2” CLEARANCE

FROM BOTH SIDES

OF FIREPLACE

TO COMBUSTIBLE

1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE

Note: Remove cover

plate (if present).

*Studs labeled “F” are necessary if installing the optional Arched Gem

Stone Kits (BKMS6052, BEMS6052, GRS6052)

**Heat-Out framing is 12 inches wide by 10 inches tall, opposite of vent

framing. Center of Heat-Out framing is 1-1/16 inch LOWER than the

center of the Heat-Out pipe.

HEAT-OUT

12 Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

NOTE: PIPES OVERLAP 1-1/4 INCHES

AT EACH JOINT.

Figure 4. DVP-Series Direct Vent Component Specifications (5-inch inner pipe / 8-inch outer pipe)

DVP90ST

12-9/16

11-1/4

7-1/4

1-1/4 TYP

1/2 TYP

8-9/16

DVP36

DVP48

DVP4

DVP6

DVP12

MIN.

DVP12A

12-3/16

MAX.

DVP24

9-7/8

45.0

10-1/4

DVP45

14-1/4

13Heat & Glo • GEM36 • 370-900 Rev. O • 2/05

Figure 5. Vent System Components and Termination Kits

Step 3. Installing the Vent System

A. Vent System Approvals

Thesemodels are approved touse DVP-series directvent

pipe components and terminations (see Figures 4 and 5).

Approvedvent system componentsare labeledfor identifi-

cation. This pipe is tested and listed as an approved com-

ponent of the fireplace. The pipe is tested to be run inside

an enclosed wall. There is no requirement for inspection

openingsateach joint withinthewall. There isnorequired

pitch forhorizontal vent runs. NO OTHER VENTING SYS-

TEMS OR COMPONENTS MAY BE USED.

Detailedinstallationinstructions areincludedwith eachvent

termination kit and should be used in conjunction with this

InstallersGuide.

Theflameandemberappearancemayvarybasedonthetype

offuelburnedandtheventingconfigurationused.

Identifying Vent Components

The vent systems installed on this gas fireplace may in-

clude one, two, or three 90°elbow assemblies. The rela-

tionshipsof vertical rise tohorizontal run inventconfigura-

tions using 90° elbows MUST BE strictly adhered to. The

risetorun relationships areshownin the ventingdrawings

andtables.Refertothediagramson thenextseveralpages.

NOTE: Two 45° elbows may be used in place of one

90° elbow. Rise to run ratios in the vent system must

be followed if 45° elbows are used.

Terminations Kits

HORIZONTAL

TERMINATION

WALLFIRESTOP

90 DEGREE

ELBOW

PIPE LENGTH

CEILING

FIRESTOP

VERTICAL

TERMINATION STORM COLLAR

ROOF FLASHING

SERIES

PVK-80 DVP-TVHW DVP-TRAP

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