HIdRos WSA Series Bedienungsanleitung

Multiple instructions:

Consult the speciﬁc part

Read and understand

the instructions before

undertaking any work on

the unit

RETAIN FOR FUTURE REFERENCE

Incorporated in this document are the following:

• Declaration of conformity

• Technical manual

• Dimensional drawing

• Wiring diagrams

TECHNICAL MANUAL

WATER CHILLERS

WSA

SERIES

MTEC.3800.GB-B-1 Operation and maintenance WSA series English Rev. 07-2013 Original Instructions

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

Reproduction, data storage and transmission, even partial, of this publication, in any form, without the prior written authorisation of HIDROS

S.p.A., is prohibited. HIDROS S.p.A. can be contacted for all inquiries regarding the use of its products.

HIDROS S.p.A. follows a policy of continuous product development and improvement and reserves the right to modify speciﬁcations, equi-

pment and instructions regarding use and maintenance at any time, without notice.

Declaration of conformity

We declare under our own responsibility that the below equipment complies in all parts with the CEE and EN directives.

The declaration of conformity is enclosed to the technical booklet enclosed with the unit.

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

INDEX

1. INTRODUCTION................................................................................................................................................................................... 5

1.1 Preliminary information.................................................................................................................................................... 5

1.2 Aim and content of the manual ....................................................................................................................................... 5

1.3 How to store this manual ................................................................................................................................................. 5

1.4 Manual updates ............................................................................................................................................................... 5

1.5 How to use this manual ................................................................................................................................................... 5

1.6 Potential risks .................................................................................................................................................................. 6

1.7 General description of symbols used............................................................................................................................... 7

1.8 Safety symbols used........................................................................................................................................................ 8

1.9 Limitations and prohibited use......................................................................................................................................... 9

1.10 Unit identiﬁcation .......................................................................................................................................................... 9

2. SAFETY ............................................................................................................................................................................................. 10

2.1 Warning re potentially hazardous toxic substances ...................................................................................................... 10

2.2 Refrigerant handling ..................................................................................................................................................... 10

2.3 Prevention of inhalation of high vapor concentrations................................................................................................... 11

2.4 Procedures in the event of accidental release of refrigerant ......................................................................................... 11

2.5 Main Toxicological information on the type of refrigerant used...................................................................................... 11

2.6 First aid measures ......................................................................................................................................................... 11

3. TECHNICAL CHARACTERISTICS ..................................................................................................................................................... 12

3.1 Unit description.............................................................................................................................................................. 12

3.2 Other versions ............................................................................................................................................................... 14

3.3 Accessories description ................................................................................................................................................. 14

3.4 Technical data................................................................................................................................................................ 15

3.5 Operation limits.............................................................................................................................................................. 19

3.6 Correction tables............................................................................................................................................................ 20

3.7 Sound data .................................................................................................................................................................... 21

4. INSTALLATION ................................................................................................................................................................................... 21

4.1 General safety guidelines and and use of symbols ....................................................................................................... 21

4.2 Workers’ health and safety ........................................................................................................................................... 22

4.3 Personal protective equipment ..................................................................................................................................... 22

4.4 Inspection ...................................................................................................................................................................... 22

4.5 Storage .......................................................................................................................................................................... 23

4.6 Unpacking...................................................................................................................................................................... 23

4.7 Lifting and handling........................................................................................................................................................ 23

4.8 PLocation and minimum technical clearances............................................................................................................... 24

4.9 Installation of rubber vibration dampers (KAVG) ........................................................................................................... 25

4.10 Serial interface card RS485 (INSE)............................................................................................................................. 25

4.11 Source water pump installation.................................................................................................................................... 26

4.12 Hydraulic connections.................................................................................................................................................. 26

4.13 Chemical characteristics of the water.......................................................................................................................... 27

4.14 User circuit minimum water content............................................................................................................................. 27

4.15 Installation with source open circuit (reversible version) .............................................................................................28

4.16 Chemical characteristics of groundwater..................................................................................................................... 28

4.17 Hydraulic components ................................................................................................................................................. 29

4.18 Filling the hydraulic circuit............................................................................................................................................ 32

4.19 Emptying the installation.............................................................................................................................................. 32

4.20 WSA/EV Refrigerant connections................................................................................................................................ 33

4.21 Wiring connections: Preliminary safety information..................................................................................................... 35

4.22 Electric data................................................................................................................................................................. 36

4.23 Electric connections..................................................................................................................................................... 37

4.24 Refrigerant circuit layout.............................................................................................................................................. 38

5. UNIT START UP.................................................................................................................................................................................. 40

5.1 Preliminary Checks........................................................................................................................................................ 40

5.2 Description of the control panel ..................................................................................................................................... 42

5.3 Remote control panel .................................................................................................................................................... 43

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

6. USE. ...... ............................................................................................................................................................................................ 45

6.1 Switch the unit on .......................................................................................................................................................... 45

6.2 Stop ............................................................................................................................................................................... 46

6.3 Stand-by ........................................................................................................................................................................ 46

6.4 How to change the set points ........................................................................................................................................ 46

6.5 Parameters list .............................................................................................................................................................. 47

6.6 Acoustic signal silencing ................................................................................................................................................ 47

6.7 Alarm reset..................................................................................................................................................................... 47

6.8 Display alarm history .....................................................................................................................................................47

7. MAINTENANCE OF THE UNIT........................................................................................................................................................... 48

7.1 General warnings........................................................................................................................................................... 48

7.2 Access to the unit........................................................................................................................................................... 48

7.3 Periodical checks........................................................................................................................................................... 48

7.4 Refrigerant circuit repair ................................................................................................................................................49

8. DECOMMISSIONING.......................................................................................................................................................................... 50

8.1 Unit Isolation & drain down............................................................................................................................................ 50

8.2 Disposal, recovery and recycling .................................................................................................................................. 50

8.3 RAEE directive (only for EC countries).......................................................................................................................... 50

9. DIAGNOSIS & TROUBLESHOOTING................................................................................................................................................ 50

9.1 Fault ﬁnding .................................................................................................................................................................. 50

10. DIMENSIONAL DRAWINGS ............................................................................................................................................................. 52

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

1. INTRODUCTION

1.1 Preliminary information

1.2 Aim and content of the manual

1.3 How to store this manual

1.4 Manual Update

1.5 How to use this manual

Reproduction, storage or transmission of any part of this publication in any form, without the prior written consent of the Company, is pro-

hibited.

The unit to which these instructions refer, is designed to be used for the the purposes described and to be operated in accordance with

these instructions.

The Company will not be liable for claims for damage caused to persons, animals, material goods or property caused by improper installa-

tion, adjustment and maintenance or improper use. Any use not speciﬁed in this manual is prohibited.

This document is intended to provide information only and does not form a contract with third parties.

The Company pursues a policy of constant improvement and development of its products and therefore reserves the right to change the

speciﬁcations and the documentation at any time, without notice and without obligation to update existing equipment.

These instructions are intended to provide the information required for the selection, installation, use and maintenance of the unit.

They have been prepared in accordance with the European Union laws and with the technical standards in force at the date of issue of the

instructions.

The instructions contain all the necessary information to prevent any reasonably foreseeable misuse.

The manual must be kept in a suitable place with easy access for users and operators, protected from dust and damp.

The manual must always accompany the unit during the entire life cycle of the same and therefore must be transferred to any subsequent

user.

It is recommended that the manual is updated to the latest revision available.

If updates are sent to the customer they must be added to this manual.

The latest information regarding the use of its products is available by contacting the Company.

The manual is an integral part of the unit.

Users or operators must consult the manual before performing any operation and especially so when transporting, han-

dling, installating, maintaining, or dismantling the unit in order to eliminate uncertainty and reduce risk.

In these instructions symbols have been used (described in the following paragraphs) to draw the attention of operators

and users to the operations that have a higher risk and which must be performed safely.

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

1.6 Potential Risks

Whilst the unit has been designed to minimize any risk posed to the safety of people who will interact with it, it has not been technically

possible to eliminate completely the causes of risk. It is therefore necessary to refer to the requirements and symbolism below:

LOCATION OF

RISK POTENTIAL RISK METHOD OF INJURY PRECAUTIONS

Thermal heat

exchangers. Small stab wounds. Contact Avoid any contact,

use protective gloves.

Fan and fan grilles. Cuts, eye damage,

broken bones.

Insertion of sharp objects throu-

gh the grid while the fans are

operating.

Never put objects through the pro-

tection grilles.

Internal component:

compressors and

discharge pipes

Burns. Contact Avoid any contact, use protective

gloves.

Internal component:

electric cables and

metallic parts

Electrocution,

severe burns.

Defect in the supply cable in-

sulation, live metallic parts.

Adequate protection of power ca-

bles, ensure correct earthing of all

metal parts.

External to unit:

unit enclosure

Poisoning,

severe burns.

Fire due to short circuit or

overheating of the supply ca-

ble external to unit.

Size cables and mains protection

system in accordance with iee regu-

lations.

Low pressure safety

valve.

Poisoning,

severe burns.

High evaporating pressure

causing a refgrigerant dischar-

ge during maintenance.

Carefully check the evaporating

pressure during the maintenance

operations.

High pressure safety

valve.

Poisoning,

severe burns,

hearing loss.

Activation of the high pressure

safety valve with the refrige-

rant circuit open.

If possible, do not open the refri-

gerant circuit valve; carefuly check

the condensing pressure; use all

the personal protective equipment

required by law.

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

BANNED

A black symbol inside a red circle with a red diagonal indicates an action that should not be performed.

WARNING

A black graphic symbol added to a yellow triangle with black edges indicates danger.

ACTION REQUIRED

A white symbol inserted in a blue circle indicates an action that must be done to avoid a risk.

The graphic symbol “warning” is qualiﬁed with additional safety information (text or other symbols).

Safety symbols combined in accordance with ISO 3864-2:

1.7 General Description of Symbols Used

Safety symbols combined in accordance with ISO 3864-2:

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

GENERAL RISK

Observe all signs placed next to the pictogram. The failure to follow directions may create a risk situation that may

be injurious to the user.

ELECTRICAL HAZARD

Observe all signs placed next to the pictogram.

The symbol indicates components of the unit and actions described in this manual that could create an electrical

hazard.

MOVING PARTS

The symbol indicates those moving parts of the unit that could create risk.

HOT SURFACES

The symbol indicates those components with high surface temperature that could create risks.

SHARP SURFACES

The symbol indicates components or parts that could cause stab wounds.

EARTH CONNECTION

The symbol identiﬁes Earthing connection points in the unit.

READ AND UNDERSTAND THE INSTRUCTIONS

Read and understand the instructions of the machine before any operations.

RECOVER OR RECYCLE MATERIAL

1.8 Safety symbols used

Rev. B 07-2013

Manufacturer: PD322111

Via E. Mattei, 20

35028 Piove di Sacco PD

Italy

Refrigeratore d'acqua/Water chiller

Kaltwassersatz/Refroidisseur à eau

Matricola/Serial number

Matrikel/Matricule

1WSA.031H-1A 283878

Tensione-Fasi-Frequenza

Voltage-Phases-Frequency

Spannung-Phasen-Frequenz

Tension-Phases-Fréquence

Corrente massima assorbita

Max absorbed current

Maximalstromverbrauch

Courant maxi absorbée

400V/3Ph+N/50Hz/PE 24 A

Tipo refrigerante

Refrigerant type

Kältemittel typ

Type de refrigerant

Carica refrigerante

Refrigerant charge

Kältemittelfüllung

Charge de refrigerant

R410A N.A.

Max press. di esercizio (alta/bassa)

Max allowable press. (high/low)

Max kältermit betriebsdrück (hoch/nieder)

Press. maxi admissible (haut/bas)

Data di produzione

Manufacturing date

Erstellungsdatum

Date de fabrication

41.5/22.1 18/01/2012

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

The unit is not suitable for operations in environments:

• excessively dusty or potentially explosive atmospheres;

• where there are vibrations;

• where there are electromagnetic ﬁelds;

• where there are aggressive atmospheres

The product label should never be removed from the unit.

The machine is designed and built exclusively for the uses described in “Limitations of use” of the technical manual.

Any other use is prohibited because it may pose a potential risk to the health of operators and users.

1.9 Limitations and prohibited use

1.10 Unit identiﬁcation

Each unit has a rating plate that provides key information regarding the machine.

The rating plate may differ from the one shown below as the example is for a standard unit without accessories.

For all electrical information not provided on the label, refer to the wiring diagram.

A facsimile of the label is shown below:

Rev. B 07-2013

MTEC.3800.GB-B-1 Operation and maintenance WSA series English

WSA Water chiller

For further information regarding the characteristics of the refrigerant and oil used, refer to the safety data sheets

available from the refrigerant and oil manufacturers.

2.1 Warning re potentially hazardous toxic substances

2.1.1 Identiﬁcation of the Type of Refrigerant Fluid Used: R410A

2.1.2 Identiﬁcation of the Type of Oil Used.

2. SAFETY

• Diﬂuoromethane (HFC-32) 50% by weight CAS No.: 000075-10-5

• Pentaﬂuoroethane (HFC-125) 50% by weight CAS No.: 000354-33-6

The lubricant used is polyester oil. Please refer to the information provided on the compressor data plate.

ENVIRONMENTAL PROTECTION : Read the ecological information and the following instructions carefully.

2.1.3 Persistence and degradation

2.1.4 Effects of discharges

2.1.5 Exposure controls and personal protection

2.1.6 Professional exposure limits

2.2 Refrigerant handling

The refrigerants used decompose in the lower atmosphere (troposphere) relatively quickly. The decomposed products are highly dispersible

and therefore have a very low concentration. They do not inﬂuence the photochemical smog which is not among the VOC volatile organic

compounds (as stipulated in the guidelines to the UNECE). The constituent refrigerants of R407C (R32, R125 and R134a), do not damage

the ozone layer. These substances are regulated under the Montreal Protocol (revised 1992) and regulations EC no. 2037/200 of 29 June

2000.

Discharges into the atmosphere of this product does not cause a long-term contamination.

Wear protective clothing and gloves, protect your eyes and face

R410A

HFC-32 TWA 1000 ppm

HFC-125 TWA 1000 ppm

Main Ecological Information Regarding the Types of refrigerants Fluids used.

Users and maintenance personnel must be adequately informed about the possible risks of handling potentially

toxic substances. Failure to follow such instructions can cause damage to personnel or to the unit.

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