HIOS HSF-10 Bedienungsanleitung
Automatic Screw Feeder
HSF Series
HSF-10 HSF-17 HSF-26
HSF-12 HSF-20 HSF-30
HSF-14 HSF-23
Instruction Manual
Read this manual before using this device.
Current as of April 2018
18AManual No. ET-D002
HIOS Inc.
1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan
TEL: +81-47-392-2001 FAX: +81-47-392-7773
Contents
1. Before using this device ......................................................1
2. Precautions for use..............................................................1
3. Names and explanations of parts........................................3
4. Making checks and adjustments before use .......................5
5. Maintenance......................................................................17
6. Replacement and adjustment of parts...............................17
7. Other........................................................................................................21
8. Troubleshooting.......................................................................................22
9. Specications ..........................................................................................25
10. External Diagram...................................................................................26
11. THE FOLLOWINGTABLE IS FOR CHINARoHS2 .............................27
1. Before using this device
Thank you for purchasing the HSF Series automatic screw feeder.
Before using this device, please check that the following items have been supplied.
* 1 x CD-ROM * 1 x hexagonal L-shaped wrench
* 1 x AC adapter* * 1 x Ground wire
2. Precautions for use
Installation area
Caution Install the device on a level and stable surface.
Installing the device on an unstable surface may cause the device to fall, causing injuries.
Do not install the device in an area with flammable or combustible gases, or an area with high humidity.
AC Adapter
Caution Do not use any adapter except the one provided with the device.
Rail Do not damage the rail. Do not apply oil to the rail.
Regular cleaning of the rail is recommended.
- 1 -
Screws that must not be used
Please do not use any unspecified screws or dirty or oil screws
Caution when removing screws
Do not use excessive force or shock when removing screws as damage or injury may result.
Treatment during operation
Caution Do not insert foreign objects into the device when it is operating.
Do not insert your fingers into the device when it is operating as this may result in injury.
Malfunctions during operation
Caution If the device malfunctions during operation, remove theAC adapter from the power point.
A fire, electrocution, or injury can occur if the device is continued to be used with a malfunction. If the device malfunctions,
contact the store of purchase.
After completion of work/not using the device for extended periods
Caution Remove the AC adapter from the power point after the completion of work or if the device not used for an extended
period of time.
Repair
Contact the store of purchase if the device requires repairs. Do not modify the device in any way.
Attachment of the earth wire
When the earth wire is connected loosen the screw near the mark once.
After inserting the U-shaped metal fitting of an attached cable, tighten the screw again.
the back of the main body
- 2 -
3. Names and explanations of parts
①Screw hopper
② Front: rail mounting screw
④Bit guide plate
Adjustment screw
Center cover
⑨Stopper
⑧Rail
Left cover
Front cover
Screw hopper cover
⑤Bit guide front/rear
mounting screw
Bit guide plate
③Rear: rail mounting screw
⑥Bit guide up/down
adjustment screw
Right cover
Bit guide Assy
⑦Power switch
Rear cover
⑬DC jack at the rear of the device
⑩Vibration frequency
control dial
⑪Amplitude control dial
⑫Timer control dial
- 3 -
Name Explanation
①Screw hopper Insert screws to be used
②Front: rail mounting screw Used when replacing rails
③Rear: rail mounting screw Used when replacing rails
④Bit guide plate adjustment screw Adjust to suit screw driver bit size
⑤Bit guide front/rear mounting screw Adjust to suit screw size
⑥Bit guide up/down mounting screw Adjust to suit height of screw head
•Whenreplacingtherail,raisethebitguidebeforeremovingandinsertingtherail.
⑦Power switch Turns the power on and off.
⑧Rail Set the rail to suit screw size
⑨Stopper Stops the screws at the front of the rail
⑩Vibration frequency control dial Control the vibration frequency using a precision screw driver.
⑪Amplitude control dial Control the a amplitude using a precision screw driver.
⑫Timer control dial Control the screw feeding (stop) time using a precision screw driver.
*Themachinewillstopfeedingscrewswhentheylluptherail.
⑬DC jack Connects to the supplied AC adapter
- 4 -
4. Making checks and adjustments before use
4-1 Checking model number
• Ensurethat the screw driver bit used matches the size of the screw
thread.
The compatible screw thread is shown on the rail section (Image 1).
Check the rail section for this information.
• Adjustmentsand checks are made to each section of the unit when
ordered, to match the screws used (M1.0 to 1.7 <flat head>/M2.0 to 3.0
(pan head).
• Thefactorydefaultsettingscanbeusedforthemajorityofscrews.
However, if the screw head height or shape differs and causes the unit to
operate abnormally, further adjustments of each section may be required.
In this case, check and adjust the following areas.
Check the screw capacity
Check and adjustment of rail oscillation
Check and adjustment of passing plate・holding plate
Check and adjustment of rail oscillation
Check and adjustment of bit guide
Check and adjustment of timer
Check and adjustment of sensor voltage levels
• Therailcanbereplaced easily and quickly in this device to allow different
sized screw threads to be used.
Fine adjustments may be required after replacement of the rail.
These adjustment methods are outlined in a separate section. Please
read the relevant section first.
Caution Adjustments should only be made with the power switch in the
OFF position.
Railclassicationlabel
Image 1
Type
of
Unit
Displayed
NumberrCompatible
Screw Size
Recommended Bit Size
Bit Tip
Size Tip Cross
No.
HSF-01
10 M1.0
Φ1.5 No. 0
12 M1.2
14 M1.4
17 M1.7
20 M2.0 Φ2.0 No. 0 or 1
HSF-02 23 M2.3
26 M2.6 Φ3.0 No. 1
30 M3.0 Φ3.2 No. 1 or 2
- 5 -
4-2 Basic operation
The driving motor repeats normal rotation and an inversion for about 2 seconds at a time, and the scooper carries screws
to the rail. The vibrator (solenoid) continuously sends screws to the front stopper to be picked up using the screwdriver.
Note:
If no screws are sent for approximately 10 seconds, vibration of a rail becomes stronger.
(The vibration sound, also, increases; however, this is not a problem.)
If no screws is not detected for about 20 more seconds, then the machine stops operating. When you want to start operation again,
turn the power switch OFF and ON again or a stopper is operated (extraction sensor perception).
4-3 Screw capacity
Placing too many screws into the hopper can adversely affect the alignment and transport of screws.
The image below (Image 2) is the maximum capacity and should be used as a guide to filling the hopper.
• TurnthepowerswitchON-OFFandensurethatthepanningblockisatitslowestposition.
• Fillthehopperwithscrewsuptoapointapproximately2mmbelowtherailentrance.
• Checkthatthefrontoftheslopedplateisnotcoveredbyscrews.
• Constantlycheckthattheoptimumscrewlevelismaintainedduringoperation.
Ensure that the front of the sloped plate remains visible
Image 2
- 6 -
4-4 Check of operation
• Ifeachsectionhasbeenadjustedcorrectly,screwswillbetransportedtothestoppersection.
• Screwsinthestoppersectioncanbetakenoutwithanelectronicscrewdriver.
The screw driver should be vertical using the bit guide as a guide. The screw driver should then be briefly rotated and moved
horizontally to take the screw (Image 3).
• Donotapplyexcessiveforcewhenmovingthescrewdriverhorizontally(whenmatchingthebittothescrewhead).
Rotating the screw driver bit briefly makes it easier to line up the bit with the cross in the screw thread.
• Ensurethatthescrewdriverbitmatchesthatofthescrewbeingused.(Referto4-1Checkingmodelnumber)
• Checktheadjustmentofeachsectionifyoubelievethescrewalignmentandtransportisnotoperatingcorrectly.4-5 Adjusting
the height of the brushes
• Placethescrewdriververti-
cally and line up the bit with the
cross on the screw head.
• Movethescrewdrivertowards
you into a horizontal position.
Image 3
- 7 -
4-5 Adjusting the height of the brushes
No adjustment is required if the brushes rotate at a height where they come in contact with the screw heads going into the rail
groove when the power is switch on.
• TurnthepowerOFFiftheheightofthebrushesrequiresadjustment.
• Ifadjustmentisrequired,loosenthebrushheightadjustmentscrew(Image4-1).
Move the brushes by hand and make adjustments by checking that the head of the screws entering the rail groove come in
contact with the brushes (Image 4-2).
• Ifthebrushesaresettoohigh,misalignedscrewsmaynotbesweptup.
• Ifthebrushesaresettoolow,thescrewsmaybethrowntooneside,orthebrushesmaynotrotate.
Brush
4-1
Image 4
Screws used
Brush height adjustment screw
4-2
- 8 -
4-5-1 Adjusting the height of the passing plate/holding plate (how to remove the rail)
• Adjustmentofthepassingplate/holdingplateisrequiredifscrewsbecomejammedatthefrontofthescrewhopper.
• Ensurethatscrewswithinthedeviceareallremovedbeforeremovingtherail(veryimportant).
• Loosenthebitguideup/downadjustmentscrew(Image5).
• Front/rear: loosen the rail mounting screw <do not loosen it too much> (Image 6).
• Pull the bit guide Assy upwards, and pull the rail out toward you (Image 7).
Image 7
Bit guide
Up/down
adjustment
screw
Image 5
Front: rail
Mounting screw
Rear: Rail
Mounting screw
Image 6
Rail
Bit guide Assy
- 9 -
Dieses Handbuch passt für folgende Modelle
7
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