Hirschmann QSCALE maestro Bedienungsanleitung

HIRSCHMANN MCS

qSCALE

maestro

PLC v01.00.00

Contents

Safety instructions 1

Product description 2

Service Menus 3

Service and Maintenance 4

Appendix 5

Service Manual

Issue E – 04/2018

HMI v01.00.00

This document has the order number:

MAN-QSCA-S-0008

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

TABLE OF CONTENTS



Safety Instructions...........................................................................................7



Components......................................................................................................8



2.1



Base Kit with vScale D2 or D3 (102125/102129)......................................8



2.1.1



Junction Box, qSCALE maestro (061179).............................................9



2.1.2



Pressure Sensor Kit (102121) .............................................................10



2.2



Boom Upgrade (102124).........................................................................10



2.2.1



Sensor Assembly Length Angle WGX/CAN (061185).........................11



2.3



Boom Kit, New Cable Reel (102126).......................................................11



2.4



Indicator Kit, Light Tower (102127) .........................................................12



Description of the System.............................................................................13



3.1



Product Identification...............................................................................15



3.2



General Information.................................................................................15



3.3



EC Conformity Declaration......................................................................15



3.4



Overview of Console Elements................................................................16



3.5



Overview Feedback Elements.................................................................17



Service Menus ................................................................................................18



4.1.1



Password Entry....................................................................................18



4.1.2



Obtaining the Daily Password..............................................................19



4.2



System Settings.......................................................................................20



4.2.1



System Settings Breakdown................................................................21



4.2.2



New Password Entry ...........................................................................23



4.3



Sensor Calibration ...................................................................................24



4.3.1



Calibrate Angle Sensors......................................................................25



4.3.2



Calibrate Length Sensors ....................................................................27



4.3.3



Luffing Cylinder Tuning........................................................................29



4.4



Entering Measurements...........................................................................32



4.5



Alarm Volume ..........................................................................................33



Service and Maintenance ..............................................................................34



5.1



Download Application Data......................................................................34



5.2



Reading the Event Recorder ...................................................................35



5.3



Reset Hour meter ....................................................................................36



5.4



Change Date and Time............................................................................37



5.5



Rotate Display..........................................................................................38



5.6



Screen Capture........................................................................................39



WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

5.6.1



Taking Screen Captures......................................................................39



5.6.2



Saving Screen Captures......................................................................39



5.7



Mismatched DA4 .....................................................................................40



5.8



Maintenance and Repair..........................................................................41



Troubleshooting.............................................................................................42



6.1



Identify the Problem.................................................................................42



6.2



Initial System Inspection..........................................................................44



6.3



Indicator Definitions .................................................................................45



6.3.1



Indicators on Central Control Unit........................................................45



6.3.2



Indicators on Console..........................................................................45



6.4



Boom Angle Sensing ...............................................................................46



6.5



Boom Length Sensing .............................................................................48



6.5.1



Cable Reel Length Cable Replacement Procedure.............................49



6.6



Pressure Sensing ....................................................................................50



6.7



Load Sensing...........................................................................................51



6.8



Anti-Two Block Switch (A2B)...................................................................52



6.8.1



A2B Problem – Flow Chart..................................................................53



6.9



No Console Display.................................................................................54



6.10



CAN Bus Communications......................................................................55



6.11



Troubleshooting Sensors With Display....................................................58



6.11.1



Readings of CAN Bus Sensors........................................................58



6.11.2



Readings of Digital Inputs................................................................59



6.11.3



Readings of Digital Outputs.............................................................60



Appendix .........................................................................................................61



7.1



Technical Data.........................................................................................61



7.2



System Layout Drawing...........................................................................62



7.3



Junction Box Wiring Diagram ..................................................................65



7.4



vSCALE D2 Diagram...............................................................................66



7.5



vSCALE D3 Diagram...............................................................................67



7.6



Error Codes Table ...................................................................................68



WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

VERSION OVERVIEW

Issue Date Description Editor

A 11/2017 Initial Release (HMI v01.00.00) RBM

B 12/2017 Updated Luffing Cylinder Calibration section and

Alarm Volume section. RBM

C 01/2018 Added backup of product files to Service section RBM

D 04/2018 Added Parts list, troubleshooting and changed

numerical entry. RBM

E 04/2018 Updated System Layout, added kit drawings RBM

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

Introduction

This manual is a component of the equipment or systems supplied by WIKA Mobile Control LP. Keep

this manual in a safe place and ensure that it is available to all users.

The contents of this manual are subject to change. WIKA Mobile Control LP do not provide any guaran-

tee for this material, including the associated guarantee regarding marketability and suitability for cer-

tain intended purposes. WIKA Mobile Control LP accept no liability for errors in the contents of the

manual or for direct or indirect damage in connection with the provision and use of the manual.

duced or translated into another language, either wholly or partly, without the prior written permission of

WIKA Mobile Control LP.

The rendition of common names, trade names, trademarks etc. in this documentation should not be

construed to mean that such names, even without special identification, are free in the sense of trade-

mark and trademark protection legislation and hence usable by anyone.

This device/system is intended exclusively for the tasks described in this manual. Any other use shall

be construed as being inappropriate. The manufacturer accepts no liability for damage caused by inap-

propriate or impermissible use. This device / system may only be used if it is in perfect technical condi-

tion.

Only appropriately qualified personnel may work with this

device / system, i.e. persons:

who are familiar with the operation or installation and commissioning

who know the current regulations for the prevention of accidents

About this manual

Liability disclaimer

notice

Trademarks

Use for the intended

purpose

Qualification of the

operating personnel

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

Marking of Notices

Dangers and other important notices are marked as follows in this service manual:

WARNING

Warning of direct threat of personal injury and damage to property.

Instructions on precautions to avert the danger.

CAUTION

Warning of dangerous situations. Also warns of damage to property.

Instructions for averting the danger.

IMPORTANT

Warning of possibly damaging situation for the product.

Instructions for avoiding the possibly damaging situation.

NOTE

Usage instructions and information, but no dangerous situation.

HINT

Supplementary comments and recommendations for the user.

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

1 Safety Instructions

WARNING

Imminent threat of personal injury and damage to property due to incorrect sys-

tem settings!

The correct adjustment of the RCL to the current set-up status is essential for the

correct function of the system and of the machine.

The RCL can only operate correctly if all settings are entered correctly according

to the current set-up status during the SETUP procedure.

The settings can only be carried out by operators who are completely familiar with

the operation and functions of the machine and the RCL.

The correctness of these settings must be guaranteed before starting the machine

operations!

IMPORTANT

Connection to the wrong power supply will cause damage to the device.

The device may only be connected to a DC voltage source of 10 V to 30 V!

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

2 Components

Kit Name Kit Number QTY Section

BASE UPGRADE KIT W/ VSCALE D2 102125 1 Section 2.1

BASE UPGRADE KIT W/ VSCALE D3 102129 1 Section 2.1

BOOM UPGRADE (FROM EXISTING 200/208/209 REEL) 102124 1 Section 2.2

BOOM KIT, NEW CABLE REEL 102126 1 Section 2.3

INDICATOR, LIGHT TOWER, MAESTRO, 10M, 3 COLOR (RGY) 102127 1 Section 2.4

2.1 Base Kit with vScale D2 or D3 (102125/102129)

Component Name Part Number QTY Notes

SMC, POWER HARNESS, VSCALE CONSOLE, PWR ONLY, 12' 061106 1

SMC, CONSOLE, VSCALE, D2 - C1, 4.3" DISPLAY 608413 1 D2 kit only

SMC, CONSOLE, VSCALE, D3 - C2, 7", 3 CAM, 4x AI/DI, 3x DO 608416 1 D3 kit only

SMC, QSCALE MAESTRO S6, IP66/67 623029 1

JUNCTION BOX, QSCALE MAESTRO 061179 1 Section 2.1.1

0985 806 125/10M - 90 DEG BEND 900004191 1

ASBSV 4 5 P5 MCS CUSTOM 934637762 1

0935 253 103/3 10967 1

SCREW, SLOTTED PH 5mm x 16mm 002-050-206-112 11

NUT, 5MM HEX NYLON INSERT 031-300-050-468 11

WASHER, 5MM CONCAVE BELLVILLE 000-208-030-050 11

CONSOLE ACCY, KIT 2-1" BALL W/ 4.75" MTG. ARM 031-300-060-382 1 D2 kit only

CONSOLE ACCY, KIT 2 - 1.5 051170 1 D3 kit only

SMC, CONSOLE ACCY, RAM MOUNT ADAPTER, iSCOUT D2 608460 1 D2 kit only

SMC, CONSOLE ACCY, RAM MOUNT 608464 1 D3 kit only

SMC, DUMMY PLUG ASSY, 48-PIN 060980 1

BRACKET, EXTERNAL MOUNTING FEET 2/PACK, FOR MAESTRO 051309 1

SCREW M4X12MM NARROW HEAD PHILLIPS STAINLESS STEEL 051310 4

ZVK 12291 600000991 2

0909 UAC 101 600003038 2

KIT, QSCALE IX, LOAD, PSENS, DAVS, 300 BAR, SAE 6, ID 60/61 102121 1 Section 2.1.2

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-6.5MM 051292 7

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 1

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

2.1.1 Junction Box, qSCALE maestro (061179)

Component Name Part Number QTY

JUNCTION BOX, 160x240X81 061180 1

TERMINAL STRIP ACCY, RAIL MAESTRO 9IN 051295 1

HARNESS, QSCALE MAESTRO CONTROLLER TO JUNCTION BOX 061178 1

WASHER, LOCK 1/4 000-208-040-070 2

TERMINAL STRIP ACCY, BLOCK, PIK 4N W/BAR 051296 7

TERMINAL STRIP ACCY, BLOCK, PIK 4N WO/BAR 051297 12

TERMINAL STRIP ACCY, BLOCK PIK 4N W/DIODE 061181 1

EC, DIODE, 1N4003 200V/1A 000-430-104-003

TERMINAL STRIP ACCY, END PLATE, PIK 4N 051298 1

TERMINAL STRIP ACCY, END BRACKET, PIK 4N 051299 2

RELAY, SHUTOFF 12V 20/30A 000-304-140-112 1

EC, DIODE, 1N4003 200V/1A 000-430-104-003 2

KEYSWITCH, CENTRAL UNIT, NEW 024-350-100-768 1

CENTRAL UNIT ACCY, MEMBRANE 024-000-100-095 1

STRAIN RELIEF, PG13.5 12-15mm 021-441-161-213 1

STRAIN RELIEF, PG 9 4-6mm, 021-441-060-409 6

STRAIN RELIEF, PG 9 5.5mm, 021-441-090-709 1

TAPE, 3M, VHB 5925 1 031-300-050-765

STRAIN RELIEF, PG13.5 8-12mm 021-441-131-013 3

WIRE, HOOKUP 18 AWG BLUE 123-429-910-960 0.6 ft

WIRE, HOOKUP 20 AWG GREEN 123-429-901-830 0.6 ft

WIRE, HOOKUP 18 AWG BROWN 123-429-910-880 0.6 ft

WIRE, HOOKUP 18 AWG BLACK 123-429-907-280 3.6 ft

WIRING ACCY, CRIMP TERMINAL, 18-22AWG, INSULATED, RED 051304 4

WIKA Mobile Control LP

1540 Orchard Drive

Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250

Parts / Sales : (717) 217-2269

www.wika-mc.com

/76

HIRSCHMANN MCS

2.1.2 Pressure Sensor Kit (102121)

Component Name Part Number QTY

SENSOR,PRESS,SINGLE,CAN,ID 60 061091 1

SENSOR, PRESS TRANS, CAN,ID 61 061092 1

0935 253 103/5 M 10968 2

SENSOR ACCY, CUTTING RING DKA 000-209-140-016 2

HYDR, ADAPTER, BULKHEAD 9/16- 000-214-600-093 2

HYDR, ADAPTER, 9/16-18 UNF-2B; 031-300-050-689 2

HYDR, FITTING, 1/4 NPT MALE TO 031-300-050-750 2

2.2 Boom Upgrade (102124)

Component Name Part Number QTY Notes

STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-

6.5MM 051292 2

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 2

0935 253 103/15 M 27866 1

STRAIN RELIEF, PG13.5 HOLE 000-214-340-013 1

STRAIN RELIEF, PG11/PG 9 000-214-261-109 1

STRAIN RELIEF, PG11 HOLE PLUG 000-214-340-011 1

SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1 Section 2.2.1

SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3

WASHER, FLAT 6MM 000-207-010-064 3

SENSOR, LENGTH POT.W/O 067-000-100-204 1

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