Hitachi UX2 Series Installations- und Betriebsanleitung

HITACHI Printer

Model UX2

Safety Guide

●Before using the printer, thoroughly read this safety guide for

optimum printer use.

●After reading, properly keep it for future reference.

To export the product, check the export control-related

regulations, such as the Foreign Exchange and Foreign Trade

Law and the Export Administration Regulations, and follow

the necessary procedures.

If you have any questions, contact your Hitachi sales

representative.

(First edition)

● No part of this documentation may be copied or reproduced without

permission.

● The contents of this documentation are subject to change without notice

for improvement.

S１

Important Notes

■Precautions before using the product

●Be sure to read the Instruction manual and related documents mentioned in the manual

thoroughly before using this product. Follow the instructions, such as product description,

safety information and precautions, and operation and handling methods, for proper use.

- Make sure that you always use the product within the specification range mentioned in

Instruction manual.

- Perform proper inspection and maintenance to prevent failures.

●After reading the Instruction manual, keep it in an easily accessible place for future

reference.

■Restrictions on Export

●User herby agrees not be export or re-export this product to any end-user who the user

has reason to suspect may utilize the product for the design, development or reproduction

or nuclear, chemical or biochemical weapons.

The product or system including the product cannot be used in countries or areas other

than those which have concluded a sales contract.

■Disclaimer

●Do not perform operation not in accordance with Instruction manual, such as using

replacement parts other than ones supplied by Hitachi or modifying parts. Doing so may

cause machine failure or personal injury. Hitachi will not bear any responsibilities for damage

resulting from these actions.

For the details on the product warranty and agreement terms, see the separate written

agreement.

●The warranty does not cover any production loss due to downtime or physical loss (damage

to a printed object and related equipment) due to a failure or malfunction of the delivered

product. Should any failure occur, Hitachi will send a technician as soon as possible to try to

minimize the downtime.

- It is recommended that you check the printing state periodically in a process even during

production.

- When starting the IJ printer, check if the printing state and print description are correct.

■Contact

If you have any questions about this manual or need consultation or after-sales services,

contact your dealer or nearest local distributor.

S２

Safety Precautions

●You should observe the precautions set forth below in order to use the product properly and

avoid endangering you or other persons or damaging property. For the purpose of clarifying

the severity of injury or damage and likelihood of occurrence, the precautions are classified

into three categories, WARNING, CAUTION, and NOTE, all of which describe hazardous

situations that may arise if you ignore the precautions and perform an incorrect handling or

operating procedure. These precautions are all important and must therefore be observed

without fail.

WARNING

Indicates the presence of a hazard which may cause severe

personal injury or death unless avoided.

CAUTION

Indicates the presence of a hazard which may cause moderate

or minor personal injury unless avoided.

NOTE

Indicates the presence of a hazard which may cause non-

personal damage unless avoided.

The △symbols are used to indicate precautions (including those

related to potential warnings) to be observed. Detailed information is

furnished by a picture within the symbol outline (a shock hazard is

indicated by the example shown at left).

The symbols are used to describe prohibited actions. The details of a

prohibited action are given by a picture within or near the symbol outline

(the example shown at left dictates that you must keep flames away).

The ●symbols are used to describe mandatory actions. Detailed

instructions are given by a picture within the symbol outline (the

example shown at left dictates that a ground connection must be made).

Pictograph examples

S３

Safety Precautions (Continued)

WARNING

●Ensure that no flame- or arc-generating devices are installed around the product.

- Fire: (Examples) Matches, lighters, cigarettes, heaters, stoves, gas burners,

welders, grinders, static electricity, etc.

- Flammable: (Examples) Ink, makeup

- Arc-generating device: (Examples) Open-type relays, open-type switches, brush

motors, etc.

Before handling ink and makeup, remove static electricity from your body, peripheral

equipment, and so on.

In the interest of safety, place a dry-chemical fire extinguisher near the product.

●Install the product in an adequately ventilated location.

●Do not install the product in an enclosed space.

●Connect the product to exhaust equipment to prevent it from being filled with organic

solvent vapor.

●Secure adequate space for the ink/makeup handling area and product installation site.

At least 200 m3must be provided per print head. Ensure that adequate ventilation is

provided.

* If ink or makeup contains any organic solvents or specified chemical substances, it

must be managed under the Industrial Safety and Health Act.

NOTE

●If extraneous noise enters the product, it may malfunction or break down.

For maximum noise immunity, observe the following installation and wiring

precautions.

- Ensure that 100 or 200 VAC power cables are not bundled with other power supply

cables.

- Insulate the product main body and print head so that they do not come into direct

contact with the conveyor or other devices.

- If the employed print target detector is housed in a metal case, use a plastic

mounting brace to insulate the detector from the conveyor and other devices.

- Ensure that the print target detector wiring is not bundled together with other

power supply cables.

Installation environment

S４

Safety Precautions (Continued)

WARNING

●Ensure that all electrical wiring, connections, and grounding comply with applicable

cords. Properly connect the product to its dedicated ground.

Complete the above procedure to avoid electrical shock hazards.

●When welding, keep enough space between the product and the welding work area to

prevent the arc from starting a fire. Also, insulate the print head and product frame to

keep the welding current from flowing to the control section of the product, and make

a separate ground connection for the product.

●If you need to receive ink particles in a beaker, a printing test for example, use an

electrically conductive beaker and connect the beaker securely to the ground.

Do not let the tip of the printing head enter the beaker.

Ink particles used for printing are electrically charged. An ungrounded beaker has a

gradually rising charge, possibly catching on or causing a fire.

WARNING

●Use an AC power cable within the following range:

- When using an inlet: 100 to 200 VAC

- When using a power-receiving terminal block: 100 to 200 VAC/200 to 240 VAC

- Frequency: 50 or 60 Hz

If the above requirements are not met, the electric parts may overheat and burn,

causing a fire or electric shock.

●The power cable connected by default is for 100 VAC only.

Do not modify it to a power plug for 200 VAC.

●When the power cable outlet is not used, ensure that it is connected to the input port

inside the product.

- If it is connected to an incorrect input port, the electric parts may break down,

overheat, or burn, causing a fire or electric shock.

- The supplied cable with a three-pole plug is for 100 VAC only.

Grounding

Power cable handling

S５

Safety Precautions (Continued)

WARNING

●When handling ink or makeup, such as replenishment or replacement, take enough

care not to spill ink or makeup.

If you spill any ink or makeup by mistake, wipe it off neatly and promptly with wiping

paper or something similar. Do not close the maintenance cover until you make sure

that the portion you have just wiped is completely dry.

You must pay particular attention when you have spilled ink or makeup inside the

printer and it is not completely dry. This is because vapors of ink or makeup will stay

inside the product and may catch on or cause a fire.

If you find it hard to wipe the printer with the power on, stop it with the maintenance

cover open. Power it down and then wipe it off again.

●If you need to clean the casing of the product with wiping paper soaked with makeup,

be sure to do so when the power is off.

Attempting to clean it with the power on will cause makeup or vapors of makeup to

enter the product, possibly catching on or causing a fire.

When the cleaning is finished, open the maintenance cover and make sure that no

makeup has entered and no vapors remain inside.

●Should you find a leak of ink or makeup inside the product while the product is

running or being maintained, wipe it off promptly with wiping paper or something

similar. Then, with the maintenance cover open, stop the product, power it down,

and repair the leak. Otherwise, contact your nearest local distributor.

Continuing operation with a leak of ink or makeup will cause an anomaly, resulting in

abnormal printing. Ink and makeup are flammable. They may therefore catch on or

cause a fire.

●Ink and makeup, their waste solution, used wiping paper and empty containers are

flammable.

Make sure that these waste disposals are kept away from a flame or arc.

Ink and makeup handling

S６

Safety Precautions (Continued)

CAUTION

●When cleaning the product or replenishing ink or makeup, wear protective gloves and

safety goggles to avoid direct skin contact. If the ink or makeup comes into contact

with skin, wash thoroughly with soap and warm or cold water.

●When transferring the ink or makeup to or from a bottle, exercise caution to prevent

it from coming into contact with the product or surrounding articles. If there is any

spillage, immediately wipe it to clean using a cloth moistened with makeup.

Ink and makeup handling (continued)

S７

Safety Precautions (Continued)

WARNING

●Do not insert tweezers, a screwdriver, or any other metal article into the ink ejection

hole at the end of the print head.

When the product is ready to print, a high voltage (approximately 6 kV) is applied to

the deflection electrode section in the print head.

Exercise caution to avoid electric shock, injury, and fire.

●Do not remove covers and/or screws not specified in this manual.

A high voltage is applied to some sections of the product.

Exercise caution to avoid electric shock and injury.

●Exercise caution to avoid inadvertently disconnecting, forcibly pulling, or bending

piping tubes.

Since the ink and makeup in some portions of piping tubes are pressurized, they may

splash into your eyes or mouth or onto your hands or clothing.

If any ink or makeup enters your eyes or mouth, immediately flush with warm or cold

water and consult a physician.

●While the product is operating, do not look into the ink ejection hole at the end of the

print head.

Ink or makeup may enter your eyes or mouth or soil your hands or clothing. If any

ink or makeup enters your eyes or mouth, immediately flush with warm or cold water

and consult a physician.

●Make sure that there is no one in the ink ejection direction before starting the

product.

Operate with the end of the print head inserted in a beaker, etc.

●Before servicing the product, be sure to stop the ink ejection.

This is because ink or makeup may splash into your eyes or mouth or onto your

hands or clothing.

If any ink or makeup enters your eyes or mouth, immediately flush with warm or cold

water and consult a physician.

●If an earthquake, fire, or other emergency occurs while the printer is engaged in

printing or just turned on, press the main power switch to turn off the power.

Do not perform this operation in any other situation than emergency.

Main body handling

S８

Safety Precautions (Continued)

CAUTION

●Only people who have completed an operator training course for Hitachi can operate

and service the product.

- If the printer is operated or serviced incorrectly, it may malfunction or break down.

- There is a training school available for a deeper understanding of the product. For

details, contact Hitachi sales department.

●Do not attempt to repair the product for any other purpose than operation or

maintenance.

Otherwise, it may cause a malfunction, so if a repair is needed, contact your nearest

local distributor.

Main body handling(continued)

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