HITSA BORCH Bedienungsanleitung

BORCH

Compressor Pump

TECHNICAL MANUAL

Rev. B-08022022, RNH

HITSA BORCH Compressor Pump

TABLE OF CONTENTS

TABLE OF CONTENTS................................................................................. 2

INTRODUCTION ........................................................................................ 3

PRODUCT OVERVIEW................................................................................ 4

EXTERNAL COMPONENTS ................................................................................... 4

INTERNAL COMPONENTS .................................................................................... 5

SAFETY INFORMATION.............................................................................. 6

OPERATION .............................................................................................. 8

GENERAL USE ................................................................................................... 8

INSTALLATION .......................................................................................... 9

FOUNDATION ................................................................................................. 10

MOUNTING ................................................................................................... 11

INSTALLATION............................................................................................ 12

ELECTRICAL.................................................................................................... 13

MAIN DIAGRAM OF THE AIR PUMP SYSTEM INTERNAL COMPONENTS ......................... 14

TECHNICAL SPECIFICATION...................................................................... 15

OVERALL DIMENSIONS..................................................................................... 15

FAQ – TROUBLE SHOOTING ..................................................................... 17

MAINTENANCE ....................................................................................... 18

SPARE PARTS & WEAR PARTS.................................................................. 20

TERMS & CONDITIONS OF SALE............................................................... 21

CONTACT INFORMATION & SERVICE SUPPORT ........................................ 21

HITSA BORCH Compressor Pump

INTRODUCTION

Thank you for choosing a HITSA product from our range of Urban Cycling Solutions.

BORCH Compressor Pump is an automatic air pump designed for use with bicycles.

The pump features an electrical compressor to make filling bicycle tires with air

simple and easy. The pump head accommodates the three common valve types

used on bicycle tires: Dunlop, Schrader, and Presta.

The pump can be used for any tire with these valve types and in addition to bicycles

can be used for tires on items such as mopeds or children’s carriages.

The pump compressor is factory set to a pressure of 8bar. During inflation of a tire,

users are expected to manually regulate the desired inflation pressure of the tire if a

lower pressure is specified on the tire or is desired by the user.

The purpose of this manual is to provide guidance on operation, installation,

maintenance, and other general information about your HITSA product to ensure

optimal performance. We recommend that this manual is reviewed, kept for

reference, and passed on to any future owner of the product.

HITSA BORCH Compressor Pump

PRODUCT OVERVIEW

External Components

No.

Description

Pump Handle and hose

Start button

Manometer (pressure gauge)

Lock to remove cabinet front plate

Cabinet

Cabinet front plate (removeable)

Table 1: Part description

Figure 1: Product overview

HITSA BORCH Compressor Pump

Internal Components

Table 2: internal Components

No.

Description

Cabinet

Control box and timer

Electrical socket for compressor

Oil filler neck

Air filter

Compressor and air tank

Cabinet front plate

Manometer/pressure gauge and T-connector

Quick connector for pump handle hose

Start button connector

Solenoid valve with timer and PGA connector

Air hose with quick connectors from compressor

Figure 2: Internal view

HITSA BORCH Compressor Pump

SAFETY INFORMATION

IMPORTANT: Read these instructions before product installation and operation

Before product installation and operation, please read the following safety

information and sections in this manual concerning operation and installation. In

addition to addressing safety concerns, reading this material will also help prevent

damage to the product.

Failure to install and operate this product in accordance with this information

or using unauthorized spare parts could cause damage to the product and

could result in severe bodily injury, including death in extreme cases.

GENERAL SAFETY INFORMATION

•If this product has been damaged, the power supply should be turned off

immediately by a qualified service technician or electricity provider.

•Only qualified service technicians should carry out service on this product.

•Wear safety glasses, when servicing this product.

•Compressed air can be dangerous; do not direct airflow at a person's head

or body.

TO REDUCE RISK OF ELECTRIC SHOCK

•Do not use this product with electrical voltages other than those stated

under Technical Specifications.

•Do not install this product in any area where it will be subjected to above-

normal amounts of rainfall, other liquids, moisture, or areas subject to

above-normal flood risk.

•Do not attempt to service this product if it submerged in water. A qualified

service technician or electricity provider should turn off the power supply to

the product.

TO REDUCE RISK OF EXPLOSION OR FIRE

•Service and operate this product only in well ventilated areas.

•During spraying with combustible liquids risk of explosion may arise,

particularly in closed rooms.

•Do not use this product in or near explosive atmospheres or where aerosol

products are being used.

•Do not use this product in or near areas with combustible or explosive

liquids or vapors.

•Do not use this product near naked flames.

•Do not pump any other gases other than atmospheric air.

•Do not pump combustible liquids or vapors with this product.

HITSA BORCH Compressor Pump

COMPRESSOR SYSTEM SAFETY INFORMATION

•Ensure compressor system is always protected against direct rain and

dust.

•Ensure all openings on compressor system are kept free of restriction and

never blocked. Keep all openings free from dust, dirt and other particles.

•Never insert fingers or any other objects into fans of compressor system.

•The compressor system is not thermally protected. It will not automatically

turn off if overheating and may not run continuously for more than

15minutes. Electronic protection ensure that a leak will not result in

continuous operation.

•This product may only be connected to units or tools with a maximum

pressure higher or equal to that of the compressor.

•The surface of the compressor can get hot. Do not touch compressor

motor during operation.

•The compressor is constructed and approved for a maximum pressure as

stated under Technical Specifications.

•Do not operate compressor at ambient temperatures exceeding

45°C/113°F or falling below -10°C/14°F.

•Do not remove the protection covers on the compressor during operation

as doing so may cause electric shock or other personal injury.

•All AC compressors are designed for 100% duty but 50% operation is

recommendable to prolong the lifetime of the compressor.

•The compressor motor does not require oil. Do not lubricate the motor with

oil, as it will destroy important components.

HITSA BORCH Compressor Pump

OPERATION

General use

Before turning on the pump, ensure the compressor is correctly installed by a

certified electrician and an external fuse is used.

Check if the oil level is sufficient in the compressor. A visual sight-glass is placed on

the side of the compressor. Oil level should be in the middle of the sight-glass.

Turn on the compressor by moving the circuit breaker to the ON position. The pump

is now ready for use.

The pump handle (table 1, item 1) is used to fill tires with air. The pump head

accommodates the three common valve types used on bicycle tires: Dunlop,

Schrader, and Presta. The pump can be used for any tire with these valve types and

in addition to bicycles can be used for tires on items such as mopeds or children’s

carriages.

1. Push the start button (table 1, item 2) on the front of the air pump to start

the air pump system.

2. Wait until the manometer (table 1, item 3) shows sufficient desired air

pressure. The manometer will display available pressure in the air-tank.

3. Press the pump handle down on the valve and the air will float in to the tire.

The manometer pressure will now show the tire pressure. Keep pressing

the pump handle down on the valve until the desired pressure is reached.

4. After 5 minutes. the air pump system will stop refilling the tank and wait for

another push on the start button to activate the air pump system for a new

sequence of 5 minutes operation.

5. IMPORTANT: Do not run the compressor continuously for more than

15minutes, as this silent compressor type will overheat. Allow 10 minutes

break after each 15 minutes continuous operation.

After using the air pump system, place the pump handle on the hook of the side of

the cabinet

HITSA BORCH Compressor Pump

INSTALLATION

ATTENTION: During installation, ensure that the frame is positioned in the concrete

foundation in a level position. This should be done using appropriate measurement

tools, and will ensure that the mounted air pump system will be installed in the

correct vertical position.

HANDLING AND TRANSPORTATION:

•Important: Always Keep the pump upright and do not place it on any side

during transportation, installation or handling.

•The electric compressor is oil-filled and will leak when lying down.

•If the pump has been on its side, it must be checked for leaks, cleaned

inside and oil must be topped off if need. See section on Maintenance.

REMOVING CABINET FRONT PLATE

Using a correct key (supplied from HITSA), turn 90degrees counter clockwise. If

resistance is detected, press the top of the front plate gently inward. When the key

is turned, pull the top of the front plate free of the cabinet (approx. 10mm), and lift

the front plate upwards to free it from the bottom catch.

Figure 3: Removing cabinet front plate

HITSA BORCH Compressor Pump

Foundation

To install your air pump system the base must be embedded by casting it into a

concrete foundation (Figure 3). The size of the cast concrete is approximately

300 x 300 x 900 mm. Alternatively an Ø300 drill can be used.

Make sure that the top plate of the base is level in all directions. We recommend to

mount the pump cabinet before concrete hardening using the cabinet to get desired

height and leveling. Fix it in this position until the concrete is hardened.

If the electrical wire is available at installation, it can be routed inside the base

(solution 1 marked with red). Alternatively it is possible to route a cable juste beside

the foundation/base (solution 2 marked with blue)

We recommend that an electrical hollow pipe is led to the foundation and casted into

the concrete following solution 1.

Figure 3: Casted concrete foundation

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