Hollis Explorer Bedienungsanleitung

NO LIMIT
user Manual
REV.6

DANGERS, WARNINGS, CAUTIONS, AND NOTES
Pay attention to the following symbols when they appear throughout this docu-
ment. They denote important information and tips.
This is the operations manual for the
HOLLIS EXPLORER
U.S.patents have been applied for; patents pending.
This manual, specifications and features of the Explorer are proprietary and
copyright Hollis Inc., 2012.
This document cannot be copied or distributed without the prior agreement and
authorization from Hollis Inc.
All information contained is subject to change. Contact the manufacturer for the
latest information. www.hollisgear.com
The EXPLORER is manufactured in the USA by Hollis Inc.,
2002 Davis Street, San Leandro, CA 94577. USA
Ph (510) 729-5100
EC Type approved by SGS UK Ltd. Weston-super-Mare. BS22 6WA. Notified
Body No. 0120.
Testing conducted by ANSTI Test Systems. Hants.
To ensure your user information is up to date. Please check
www.hollisgear.com/support.asp for updates to this manual.
For warranty information see www.hollisgear.com/support_warranty.asp
!DANGERS:are indicators of important information that if ignored would
lead to severe injury or death.
!WARNINGS: are indicators of important information that if ignored could
lead to severe injury or death.
!CAUTIONS: are indicators of information that if ignored may lead to minor
to moderate injury.
!NOTES: indicate tips and advice that can inform of features, aid assembly,
or prevent damage to the product.

!WARNING:
Use of The Explorer manual
This user manual does not, nor is it intended to
contain any information needed to safely dive with
any type of SCUBA apparatus. It is designed as a
guide for the proper setup, operation, maintenance,
and field service of the Hollis Explorer only. It does
NOT take the place of a recognized training agency
instructor-led diver-training course or its associated
training manual(s) and materials. This user manual
is intended to be used only as a type specific ad-
dition to such training and materials, and as a user
reference. This manual cannot be used as a sub-
stitute guide for any other type of Self Contained
Underwater Breathing Apparatus (SCUBA).
EXPLORER DESIGN TEAM
Bob Hollis
Kevin Gurr
HollisExplorer
User Manual
Document Control Number: 12-4102
Rev. 6
Publish Date: 6/17/2014
Photo by:
www.HINDL.com

ii |
!WARNING:
GENERAL SAFETY
No person should breathe from, or attempt to operate in any way, a Hollis Explorer rebreather, or any
component part thereof, without first completing an appropriate Hollis Certified user-training course.
Further, no Explorer diver should use a Hollis Explorer without direct Hollis instructor supervision until
they have mastered the proper set-up and operation of the Hollis Explorer rebreather. This includes
new Explorer divers as well as Explorer certified divers who have been away from diving for an extend-
ed period of time and would benefit from an instructor-led refresher course to regain skills and mastery
of the Hollis Explorer. Failure to do so can lead to serious injury or death.
!WARNING:
NITROX STATEMENT
The EXPLORER equipment is classified as being suitable for use with nitrogen-oxygen (Nitrox) breath-
ing gas mixtures containing up to 40% oxygen by volume without the need for special preparation,
cleaning, or component parts.
If Explorer equipment is subsequently used with equipment, or connected to an air supply system, that
is not rated for Oxygen Service, it can subsequently be used with Nitrox (32 - 40% O2) as long as the
equipment is maintained in accordance with the procedures and parts specified by Hollis.
The EXPLORER was designed for use with Nitrox (32 - 40% O2). DO NOT use gas mixtures with a
fraction of oxygen greater than 40% with your EXPLORER.
!WARNING:
CAUSTIC MATERIAL
The CO2absorbent used in the scrubber is caustic alkaline material. Take steps to protect yourself from
direct lung and skin contact. Furthermore, poor management of the breathing loop could lead to water
contact with the CO2absorbent, causing a “caustic cocktail” (very caustic liquid). This could lead to se-
vere chemical burns and if inhaled - possible drowning. Proper handling procedures, pre-dive checks,
dive techniques, and maintenance mitigates this risk.
GENERAL SAFETY
STATEMENTS + WARNINGS

| iii
!WARNING:
BATTERY WARNING
The Explorer relies on batteries to maintain a safe breathing gas content. Never dive the Explorer
without a sufficient charge on the rechargeable batteries. See "Batteries" PART 2 Section 1 for further
details.
!WARNING:
DESIGN AND TESTING
The Hollis Explorer has been designed and tested, both in materials and function to operate safely
and consistently under a wide range of diving environments. You must not alter, add, remove, or re-
shape any functional item of the Hollis Explorer. Additionally, NEVER substitute any part of the Hollis
Explorer with third-party items which have not been tested and approved by Hollis for use with the
Explorer.
This includes, but is not limited to, hoses, breathing assemblies, electronics, breathing gas delivery
assemblies and their constituent parts, sealing rings, valves and their constituent parts and sealing
surfaces, latches, buoyancy devices, inflation and deflation mechanisms and onboard alternate
breathing devices.
Altering, adding, removing, re-shaping or substituting any part of the Hollis Explorer with non-ap-
proved parts can adversely alter the breathing, gas delivery or CO2absorption characteristics of the
Hollis Explorer and may create a very unpredictable and dangerous breathing device, possibly lead-
ing to serious injury or death.
Non-approved alterations to functional parts of the Explorer will automatically void all factory war-
ranties, and no repairs or service work will be performed by any Hollis service professional until the
altered Explorer unit is brought back into factory specifications by a Hollis service professional at the
owner’s expense.
!WARNING:
COMPUTER / CONTROLLER-SPECIFIC WARNINGS
This computer is capable of calculating deco stop requirements. These calculations are predictions of
physiological decompression requirements. Calculations are for contingency use only. The Explorer
in this “sport” configuration is not intended for decompression use.

iv |
!WARNING:
HYPERCAPNIA, HYPOXIA, & HYPEROXIA RISKS
This device is designed to maintain a safe breathing gas under sport diving conditions. But like all
machines it could fail. To mitigate risks, it is essential that a diver is trained and fully understands the
risks of hypercapnia (CO2poisoning), hypoxia (oxygen starvation), and hyperoxia (oxygen poisoning).
It is also critical to have adequate bailout gas for the planned depth.
Be aware that a well packed and well maintained Scrubber is key in achieving a life-support system.
The Canister Duration Meter (CDM) is not a substitute for good system maintenance and Pre-Dive
checks. Always use your training and discipline to ensure the sub-systems in the EXPLORER are oper-
ating correctly.
Critical components and potential failures are:
- The scrubber seal around the scrubber
- A poorly packed scrubber
- Used or out of date scrubber material
Proper training and education are your best insurance against an inconvenient situation becoming a
deadly one.
!WARNING:
ALTITUDE
For the Explorer to accurately gauge altitude and the preceding dive depths, the Explorer must be
turned on prior to diving. Additionally, diving at high altitude requires special knowledge of the varia-
tions imposed upon divers, their activities, and their equipment by the decrease in atmospheric pres-
sures. Hollis recommends completion of a specialized Altitude training course by a recognized training
agency prior to diving in high altitude lakes or rivers.

| v
!WARNING:
COLD WATER
Diving rebreathers in frigid water requires special equipment, training, and preparation to prevent pos-
sible injury or death. Rebreathers present unique variables to cold water diving that are not a factor in
open circuit diving in the same temperatures. Cold water diving is beyond the scope of this manual.
There are many variables not listed here. It is essential and the responsibility of the diver to be aware
of all issues. The diver must know how to best prepare their equipment, and how to best prepare
themselves for the cold water environment. The diver must obtain further training beyond standard
Explorer training or Open Circuit Ice Diver certification alone.
Cold Water Issues Include The Following:
- Changes in temperature may lead to expansion and contraction of CO2absorbent material possibly
leading to channeling.
- Decreases in temperature effect the efficiency of the scrubber and greatly reduce the rated use
times.
- Sensors are sensitive to extreme temperatures. Storage of Oxygen Sensors below 32° F (0°) or
above 100° F (37.8° C) can damage or greatly shorten the life of the sensor.
- Mushroom valves may freeze open or closed if condensation is allowed to cool. Always perform the
Pre-Dive Sequence and pre-breathe the unit before entering the water and before any subsequent
dives. The diver should warm and visually inspect the mushroom valves between dives.
- Open circuit bailout must be rated and compatible with the environments dived in.
- Check the scrubber MSDS (Material Safety Data Sheet) for specific warnings about storage tem-
peratures. Scrubber material should not be allowed to freeze inside or outside of the rebreather.

vi |
TABLE OF CONTENTS
General Safety Statements & Warnings
PART 1
YOUR NEW EXPLORER
SECTION 1
REBREATHER LIFE SUPPORT SYSTEM
RULES
SECTION 2
GAS FLOW
SECTION 3
MECHANICAL FEATURES
PART 2
UNPACKING YOUR NEW
EXPLORER
SECTION 1
BATTERIES
SECTION 2
INITIAL ASSEMBLY
SECTION 3
COMPLETE DISASSEMBLY & REASSEMBL
PART 3
LIFE SUPPORT SYSTEM
(COMPUTER)
SECTION 1
GENERAL OPS
SECTION 2
AUTOMATIC TURN ON
SECTION 3
DISPLAY SYMBOLS
SECTION 4
SCREEN ICONS
SECTION 5
DIVE SCREENS
SECTION 6
STATUS SCREENS
SECTION 7
MAIN MENU
SECTION 8
SETUP MENU
ii-vii
2
3
4
7
8
11
19
24
25
26
27
28
29
31
33
34
36
37
42
44
49
52
61
62
63
64
65
66
71
75
82
SECTION 9
BAILOUT & GAS CONFIGURATION
SECTION 10
DCP (DIVE CONTROL PARAMETER)
SECTION 11
RMS(RESOURCES MANAGEMENT SYSTEM)
SECTION 12
O2SENSOR CALIBRATION
SECTION 13
O2SENSOR VOTING
SECTION 14
CDM (CANISTER DURATION METER)
SECTION 15
DISPLAY & ALARM SYSTEMS
SECTION 16
ALARM FLOW DIAGRAMS
SECTION 17
GAS RESERVES
SECTION 18
MOD (MAXIMUM OPERATING DEPTH)
SECTION 19
DIVING AT ALTITUDE
SECTION 20
DECO CONTINGENCY
SECTION 21
INTERNET REPROGRAMMING
PART 4
GETTING READY TO DIVE
SECTION 1
GEAR PREP
SECTION 2
CO2ABSORBENT SCRUBBER PACK
SECTION 3
PRE-DIVE SETUP
PART 5
POST DIVE
SECTION 1
DAILY MAINTENANCE

PART 6
MANDATORY DIVING SKILLS
SECTION 1
EXPLORER BASICS
SECTION 2
IN-WATER SKILLS CHART
SECTION 3
EXPLORER SKILLS COMPLETED
PART 7
LONG TERM MAINTENANCE &
SERVICE
SECTION 1
O2 SENSORS
SECTION 2
SERVICE
SECTION 3
MAINTENANCE SCHEDULE
PART 8
APPROVED PRODUCTS &
GLOSSARY
SECTION 1
APPROVED PRODUCTS
SECTION 2
GLOSSARY
84
87
91
92
94
95
97
98
| vii

2 |
Your New Explorer
Rebreather LifE Support
System Rules
!DANGER: Read and understand this list prior to using this unit.
If you do not understand any or all of this section please contact
your training agency or Hollis.
Rules for EXPLORER Diving
1. Always complete all pre-dive checks. Pay special attention to BOV
mushroom valve tests.
2. Always pre-breathe the Explorer until the system passes its’ tests.
3. Do not modify the Explorer without the manufacturer’s written consent.
4. Do not use a full-face mask, unless approved by Hollis for use with the
Explorer.
5. Always analyze your gas.
6. Never dive a unit you suspect is leaking and has not passed all the pre-
dive tests.
7. Never leave your BOV open on the surface.
8. Ensure your BC is inflated at the surface.
9. Take time to adjust your weight correctly, do not dive over-weighted.
10. Always dive with buoyancy control and buoyancy inflation.
11. Practice a skill on every dive.
12. Avoid unnecessary mask clearing.
13. Regularly sanitize the unit.
14. Never exceed the CO2alarms.
15. Never hold your breath.
16. Never start a dive with a low battery alarm.
17. Always carry bailout gases of sufficient volume for the planned dive as
per your training agency recommendations.
IF IN DOUBT BAIL OUT!
1.1
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