Honeywell Spyder 5 Bedienungsanleitung

Spyder Model 5

COMPACT VAV CONTROLLER

WEB-VA423B24N

INSTALLATION INSTRUCTIONS

® U.S. Registered Trademark

Fig. 1. WEB-VA423B24N

TABLE OF CONTENTS

Trademark Information........................................................1

Product description ...............................................................1

Safety instructions .................................................................1

Dimensions................................................................................2

Specifications...........................................................................3

Terminals ....................................................................................4

Installation .................................................................................5

Piping............................................................................................8

Power supply.............................................................................9

Wiring............................................................................................9

Communication....................................................................10

Commissioning.....................................................................13

Operator interface LEDs...................................................14

Schematic Diagram............................................................15

Typical VAV application –Example wiring ...............16

Replacing actuator..............................................................17

Approvals, Certifications, etc..........................................18

Related Technical Literature ..........................................19

Appendix ..................................................................................19

TRADEMARK INFORMATION

Sylk™ is a trademark of Honeywell International Inc.

BACnet®is a registered trademark of ASHRAE Inc.

PRODUCT DESCRIPTION

The WEB-VA423B24N controller is part of the

Honeywell WEBs Spyder Model 5 family. The

Honeywell Spyder Model 5 (WEB- VA423B24N)

family of unitary controllers provide flexible, freely

programmable, demand-led control that delivers

tangible benefits to reduce energy spends while

driving new levels of functionality and efficiency in

today’s buildings. These scalable and freely

programmable BACnet MS/TP-based unitary

controllers utilize smart engineering and

commissioning tools and Sylk™ bus technology.

Multiple flexible configurations can be achieved to

address specific applications.

WEB-VA423B24N and replacement parts are

described in Table 1 and Table 2 on pg.2.

SAFETY INSTRUCTIONS

•While performing any work (installation,

mounting, startup), all instructions given

by the manufacturer and the safety

instructions provided in this document

must be followed.

•The WEB-VA423B24N compact VAV

controller must be installed and mounted

only by authorized and trained personnel.

•If the unit is modified in any way, except by

the manufacturer, all warranties

concerning operation and safety become

invalid.

•Make sure that applicable local standards

and regulations are always observed.

•Use only Honeywell supplied or approved

accessories.

•Before the system is dismantled,

disconnect the power supply by either

removing the power terminal block from

the controller, or by means of local

isolation. Read the following caution note

carefully.

CAUTION

Disconnect the power supply

before installing the WEB-

VA423B24N controller. Do not

reconnect the power supply until

you have completed the

installation.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

31-00362-01 2

Table 1. Ordering Information

Controller

Model

Description

Power

supply

UIs

AOs

Total

no. of

I/Os

Digital

Outputs

Air

flow

sensor

Integrated

Actuator /

Declutch

Remarks

WEB-

VA423B24N

Spyder Model

5 Compact

VAV with

integrated

actuator

VAC

Yes

72 hours

data

retention

Table 2. Replacement Parts

Device

Model

Description

Power

supply

UIs

AOs

Total

no. of

I/Os

Digital

Outputs

Air

flow

sensor

Integrated

Actuator /

Declutch

Remarks

WEB-

V423B24N

Spyder Model

5 Compact

VAV controller

only

VAC

72 hours

data

retention

COVA

Spyder Model

5 Compact

VAV actuator

only

VAC

DIMENSIONS

Fig. 2. WEB-VA423B24N controller dimension.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

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SPECIFICATIONS

General

For a complete list of all terminals and their

description of their functions, see Table 4 on pg.4.

NOTE:

All terminal blocks capable of carrying either

low voltage or line voltage are orange-colored.

The product package includes a plastic bag

containing additional, removable terminal blocks.

Power Supply Terminals

Power is supplied to the controller via a removable

terminal plug (Color coded grey, terminal 1 and 2).

CAUTION

Do not mix-up power terminal block

(terminal 1 to 3, Grey color) with

BACnet MS/TP terminal block (terminal

4 to 6, black color) located adjacent to

each other. Interchanging the terminals

will damage the controller.

See also section "Power supply" on pg. 9

Power Supply

20-30 VAC at 50/60 Hz, Class 2

transformer

Power

Consumption

•Controller with all

connected loads: 100 VA

maximum

•Controller only: 20 VA

maximum

Auxiliary

Output

20 VDC ± 10% at 75 mA

Ambient Environmental Limits

Storage

-40 °F to 150 °F (-40 °C to 66 °C)

Operation

32 °F to 122 °F (0 °C to 50 °C)

Humidity

5% to 95% RH., non-condensing

Differential Pressure Sensor

Bi-Directional

Operating Range: 0 to 2.0 in. H2O (0 to 500 Pa).

Actuator Specifications

Rotation Stroke

95° ± 3° for CW or CCW

opening dampers

Torque Rating

44 in-lbs (5 Nm)

Runtime for 90°

rotation

108 seconds at 50 Hz

90 seconds at 60 Hz

Real Time Clock

Operating Range: 24 hour, 365 day, multi-year

calendar including day of week and configuration

for automatic daylight savings time adjustment to

occur at 2:00 a.m. local time on configured start

and stop dates.

Power Failure Backup: 72 hours.

Accuracy: ±3.5 minute per month at 77 °F (25 °C)

Digital Relay Outputs (DO)

Voltage Rating: 24 VAC at 50/60Hz

Current Rating: 1.5 A continuous, and 3.5 A (AC

RMS) for 100 milliseconds per DO channel.

Analog outputs (AO)

Analog outputs can be individually configured for

current or voltage.

Analog Current Outputs

Current Output Range: 4.0 to 20.0 mA DC

Output Load Resistance: 550 Ωmaximum

Analog Voltage Outputs

Voltage Output Range: 0.0 to 10.0 VDC

Maximum Output Current: 10.0 mA DC

Universal Inputs (UI) Circuits

See table below for the UI circuit specifications.

Table 3: Universal inputs types and characteristics

Input Type

Sensor

Type

Operating Range

Room/Zone

Discharge Air

Outdoor Air

Temperature

20k ΩNTC

-40 °F to 199 °F

(-40 °C to 93 °C)

Outdoor Air

Temperature

PT1000

(IEC751

3850)

-40 °F to 199 °F

(-40 °C to 93 °C)

Resistive

Input

Generic

100 Ωto 100K Ω

Voltage Input

Transducer

Controller

0-10 VDC

Discrete Input

Dry Contact

Closure

0-10 VDC without

pull-up resistor,

External 499 Ω

resistor required to

measure 0-20 mA

Pulse Inputa

Counter/M

eter

Maximum

Frequency: 15 Hz

Minimum Pulse

Width: 33 ms.

aOne Universal Input (UI-1) on the WEB-

VA423B24N is user selectable as a fast digital

pulse meter.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

31-00362-01 4

TERMINALS

Table 4. WEB-VA423B24N: Overview of the terminals and functions

Terminal

Printing

Details

24 V~

Supply Voltage (24 V)

24 V0

Supply Voltage (GND), internally connected with terminal 10, 13 & 16

20 VDC

20 VDC power out

4,5

C1+, C1-

Removable BACnet MS/TP interface

SHD

Shield for external wiring support. It is not connected internally.

7,8

WM1, WM2

Removable interface for Sylk™ bus

UI-1

Universal Input 1

GND

Ground

UI-2

Universal Input 2

UI-3

Universal Input 3

GND

Ground

UI-4

Universal Input 4

AO-1

Analog Output 1

GND

Ground

AO-2

Analog Output 2

DO-1

Digital Output 1

COM

Supply voltage common terminal for DO. It is internally connected to terminal

21 but not to the controller's GND terminal.

DO-2

Digital Output 2

COM

Supply voltage common terminal for DO. It is internally connected to terminal

19 but not to the controller's GND terminal.

DO-3

Digital Output 3

IN 1-3

24V AC/DC input for DOs 1-3

Fig. 3. WEB-VA423B24N: Overview of terminals and functions

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

5 31-00362-01

INSTALLATION

Before mounting the controller on damper shaft,

review the power, inputs and output specification

on pg.3.

Hardware driven by the analog current outputs

must have a maximum resistance of 550 Ω.

IMPORTANT

Avoid mounting in areas where acid fumes

or other deteriorating vapors can harm the

metal parts of the controller, or in areas

where escaping gas or other explosive

vapors are present.

Fig. 4. WEB-VA423B24N controller

Before Mounting Actuator onto the Damper

Shaft

WEB-VA423B24N controller includes the direct-

coupled actuator with Declutch mechanism, which

is shipped hard-wired to the controller.

Before mounting the WEB-VA423B24N onto the

VAV damper shaft, do the following:

1. Ensure that the diameter of the damper shaft

is within the allowed limits:

Square shaft

1/4–1/2in. (6-13 mm)

Round shaft

5/16 –5/8in. (8-16 mm)

2. Ensure that the damper shaft has a length of

at least 1 3/4in. (44 mm).

3. Determine the direction in which the damper

shaft rotates to open the damper (CW or CCW)

(see Fig. 5). Typically, there is an etched line

on the end of the damper shaft that indicates

the position of the damper. In Fig. 6, the

indicator shows the damper open in a CW

direction.

Fig. 5. Determining the rotation direction (CW or

CCW)

Fig. 6. Damper with 90 degree CW rotation to open

IMPORTANT

Mount the actuator flush with damper

housing or add a spacer between the actuator

mounting surface and damper box housing.

4. Determine the damper full opening angle

(45, 60, or 90 degrees). In Fig. 6, the

damper is open to its fully open position of

90 degrees.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

31-00362-01 6

Mounting Actuator onto Damper Shaft

WEB-VA423B24N compact VAV controller can be

mounted in any orientation but should be mounted

in a position that allows clearance for wiring,

servicing, removal, connection of the BACnet

connector and access to the service button.

Fig. 7. Mounting an actuator

IMPORTANT

•The controller is not position sensitive and

can be mounted sideways or upside down

also.

•The Spyder Model 5 compact VAV controller's

integral actuator does not float inside the

housing therefore it should be installed with a

floating mount to allow for non-concentric

travel, which can occur with damper shaft that

are out-of-round and/or have asymmetrical

damper shaft mounts.

•If the actuator does not allow any wobble,

then it is likely to bind. To prevent this, when

installing the Spyder Model 5 VAV controller,

install it over the damper shaft and then slide

the anti-rotation bracket underneath and into

the mounting slot but not at the very end of

the slot (leave a little wiggle room).

•Screw the anti-rotation bracket using two

screws on the sides of the controller.

•The anti-rotation bracket is designed to be

bent as needed (it has built-in bend-it-easy

slots) to accommodate difficult installation

locations.

CAUTION

Do not hard-mount the Spyder

Model 5 compact VAV controller

with a screw directly into the anti-

rotation slot.

Fig. 8. Do not hard-mount the controller

Fig. 9. Always use Anti-rotate bracket

Tools required:

•Phillips #2 screwdriver for end-limit set

screw adjustment

•8 mm wrench for centering clamp

The actuator mounts directly onto the VAV box

damper shaft and has up to 44 in-lb. (5 Nm)

torque, 90-degree stroke, and 108 second timing

at 50 Hz and 90 second timing at 60 Hz.

The actuator is shipped with two mechanical end-

limit set screws to control the amount of rotation

from 12° to 95°. These set screws must be securely

fastened in place. To ensure tight closing of the

damper, the shaft adapter has a total rotation

stroke of 95°.

NOTES:

•The actuator is shipped with the

mechanical end-limit set screws set to 95

degrees of rotation. Adjust the two set

screws closer together to reduce the

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

7 31-00362-01

rotation travel. Each “hash mark” indicator

on the bracket represents approximately

6.5° of rotation per side.

•The Declutch button, when pressed, allows

you to rotate the universal shaft adapter.

The unit is shipped with the actuator set to rotate

open in the clockwise (CW) direction to a full 95

degrees. The extra 5 degrees ensures a full

opening range for a 90⁰ damper. The installation

procedure varies depending on the damper

opening direction and angle:

1. If the damper rotates clockwise (CW) to open,

and the angle of the damper open-to-closed is 90

degrees:

1.1. Manually open the damper fully (rotate

clockwise).

1.2. Using the Declutch button, rotate the

universal shaft adapter fully clockwise.

1.3. Mount the actuator to the VAV damper box

and shaft.

1.4. Tighten the two bolts on the centering

clamp (8 mm wrench; 70 lb.-in. [8 Nm]

torque). When the actuator closes, the

damper rotates CCW 90 degrees to fully

close.

2. If the damper rotates clockwise (CW) to open,

and the angle of the damper open-to-closed

is 45 or 60 degrees:

2.1. Manually open the damper fully (rotate

clockwise).

2.2. The actuator is shipped with the

mechanical end limits set at 95 degrees.

Adjust the two mechanical end-limit set

screws to provide the desired amount of

rotation. Adjust the two set screws closer

together to reduce the rotation travel.

Fig. 10. Setting the mechanical end limits

2.3. Tighten the two mechanical end-limit

screws (Phillips #2 screwdriver; (26.5-31

lb.-in. [3.0-3.5 Nm] torque).

2.4. Using the Declutch button, rotate the

universal shaft adapter fully clockwise.

2.5. Mount the actuator to the VAV damper box

and shaft.

2.6. Tighten the two bolts on the centering

clamp (8 mm wrench; 70 lb. in. [8-10 Nm]

torque).

2.7. When the actuator closes, the damper

rotates CCW either 45 or 60 degrees to

fully close.

3. If the damper rotates counterclockwise

(CCW) to open, and the angle of the damper

open-to-closed is 90 degrees:

3.1. Manually open the damper fully (rotate

counterclockwise).

3.2. Using the Declutch button, rotate the

universal shaft adapter fully

counterclockwise.

3.3. Mount the actuator to the damper box and

shaft.

3.4. Tighten the two bolts on the centering

clamp (8 mm wrench; 70 lb.-in. [8Nm]

torque). When the actuator closes, the

damper rotates CW 90 degrees to fully

close.

4. If the damper rotates counterclockwise

(CCW) to open, and the angle of the damper

open-to-closed is 45 or 60 degrees:

4.1. Manually open the damper fully (rotate

counterclockwise).

4.2. The actuator is shipped with the

mechanical end limits set at 95 degrees.

Adjust the two mechanical end-limit set

screws to provide the desired amount of

rotation. Adjust the two set screws closer

together to reduce the rotation travel.

4.3. Tighten the two mechanical end-limit

screws (Phillips #2 screwdriver; (26.5-31

lb.-in. [3.0-3.5 Nm] torque).

4.4. Using the Declutch button, rotate the

universal shaft adapter fully counter-

clockwise.

4.5. Mount the actuator to the VAV damper box

and shaft.

4.6. Tighten the two bolts on the centering

clamp (8 mm wrench; 70 lb.-in. [8Nm]

torque).

4.7. When the actuator closes, the damper

rotates CW either 45 or 60 degrees to fully

close.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

31-00362-01 8

PIPING

Connect the air flow pickup to the two restrictor

ports on the controller.

Note:

•Use 1/4in. (6 mm) outside diameter, with a

3/64 in. (1 mm) wall thickness, plenum-

rated 1219 FR (94V-2) tubing.

•Always use a fresh cut on the end of the

tubing that connects to the air flow pickups

and the restrictor ports on the controller.

It is recommended (not compulsory) to connect

the high pressure or upstream tube to the plastic

restrictor port labeled (+), and the low pressure or

downstream tube to the restrictor port labeled (-).

See labeling in Fig. 11. When twin tubing is used

from the pickup, split the pickup tubing a short

length to accommodate the connections.

Fig. 11. Airflow pickup connections

NOTES:

•If controllers are mounted in unusually

dusty or dirty environments, an inline, 5-

micron disposable air filter (use 5-micron

filters compatible with pneumatic

controls) is recommended for the high-

pressure line connected to the air flow

pickup.

•The tubing from the air flow pickup to the

controller should not exceed three feet (1

m). Any length greater than this will

degrade the flow sensing accuracy.

•Use caution when removing tubing from a

connector. Always pull straight away from

the connector or use diagonal cutters to

cut the edge of the tubing attached to the

connector. Never remove by pulling at an

angle.

Best practice for zero calibration of air flow

sensor

The controller must be powered up for a minimum

of 1 hour before performing the zero calibration for

the air flow sensor.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

9 31-00362-01

POWER SUPPLY

General Information

To prevent a risk of injury due to electrical shock

and/or damage to device due to short-circuiting,

low-voltage and high-voltage lines must be kept

physically separate from one another. Further, to

prevent a risk of short-circuiting and damage to

your unit, do not reverse the polarity of the power

connection cables, and avoid ground loops (i.e.,

avoid connecting one field device to several

controllers).

Before wiring the controller, determine the input

and output device requirements for each controller

used in the system. Select input and output

devices compatible with the controller and the

application. Consider the operating range, wiring

requirements, and the environment conditions

when selecting input/output devices. The Actuator,

COVA must be used in combination with the

controller WEB-V423B24N. See Product Data 31-

00361 for individual part model numbers.

Determine the location of controllers, sensors,

actuators and other input/output devices and

create wiring diagrams for illustrations of typical

controller wiring for various configurations. Refer

Fig. 18 on pg.16 for example wiring.

The application engineer must review the control

job requirements. This includes the sequences of

operation for the controller, and for the system as a

whole. Usually, there are variables that must be

passed between the controller and other Spyder

BACnet controllers that are required for optimum

system wide operation. Typical examples are the

TOD, Occ/Unocc signal, the outdoor air

temperature, the demand limit control signal, and

the smoke control mode signal.

It is important to understand these

interrelationships early in the job engineering

process, to ensure proper implementation when

configuring the controllers.

NOTES:

•All wiring must comply with applicable

electrical codes and ordinances. Refer to

job or manufacturers’ drawings for details.

Local wiring guidelines (for example, IEC

364-6-61 or VDE 0100) may take

precedence over recommendations

provided in these installation instructions.

•To comply with CE requirements, devices

having a voltage of 50-1000 VAC or 75-

1500 VDC but lacking a supply cord, plug,

or other means for disconnecting from

the power supply must have the means of

disconnection incorporated in the fixed

wiring. This type of disconnection must

have a contact separation of at least 3

mm at all poles.

Wiring

All wiring must comply with applicable electrical

codes and ordinances, or as specified on

installation wiring diagrams. Controller wiring is

terminated to the screw terminal blocks located on

the device.

NOTES:

•For multiple controllers operating from a

single transformer, the same side of the

transformer secondary must be

connected to the same power input

terminal in each controller. Controller

configurations will not necessarily be

limited to three devices, but the total

power draw, including accessories,

cannot exceed 100 VA when powered by

the same transformer (U.S. only).

•All loads on the controller must be

powers the controller itself. A controller

can use separate transformers for

controller power and output power.

The 24 VAC power from an energy limited Class II

power source must be provided to the controller. To

conform to Class II restrictions (U.S. only), the

transformer must not be larger than 100 VA. Fig.

12 depicts a single controller using one

transformer

IMPORTANT

•Power must be off prior to connecting to or

removing connections from the 24 VAC

power (24 V~/24 V0), and 20 VDC power

(20 VDC) terminals.

•Use the heaviest gauge wire available, up

to 18 AWG (0.8 mm2), with a minimum of

22 AWG (0.3 mm2), for all power wiring.

More than one controller can be powered by a

single transformer. Fig. 13 shows power wiring

details for multiple controllers.

COMPACT VAV CONTROLLER WEB-VA423B24N –INSTALLATION INSTRUCTIONS

31-00362-01 10

Fig. 13. Power wiring details for two or more controllers per transformer

COMMUNICATION

BACnet MS/TP Interface

The controller features an RS485 interface

(terminals 4, 5, and 6) suitable for BACnet MS/TP

communication. The terminal block containing it is

black. The cable length affects the baud rate (See

Table 5 below)

Table 5. Baud rate vs. Maximum cable length

Baud rate

Maximum cable

length (L)

9.6, 19.2, 38.4, 57.6, and 76.8

kbps

4000 ft (1200 m)

The controller supports auto-baud rate adaption

for BACnet MS/TP communication at all of the

aforementioned baud rates (default: 38.4 kbps). For

information on wire gauge, maximum permissible

cable length, possible shielding and grounding

requirements, and the maximum number of

devices which can be connected to a bus, refer to

standard EIA-485.

IMPORTANT

•This controller is insensitive to bias voltages

because of failsafe chip-set inside and can

share the BACnet bus with other devices with

or without bias voltages.

Connecting to BACnet MS/TP Buses

The controller communicates via its BACnet MS/TP

interface with other BACnet MS/TP-capable

devices (for example, other room controllers or

MS/TP controllers). In doing so, the following

considerations should be taken into account.

•Maximum BACnet MS/TP bus length (= "L"

in Fig. 14). (See Table 5 above).

•Twisted-pair cable, for example,

oAWG 18

oJ-Y(ST)Y 4 x 2 x 0.8 mm2 or a special

RS485 cable.

oCAT 5,6,7 cable –use only one single

pair for one bus

oBelden 9842 or 9842NH and

oDaisy-chain topology.

•Must conform to EIA-RS485 cabling guidelines

and ANSI/ASHRAE Standard 135-2010.

•There are two limitations regarding the number

of controllers per BACnet MS/TP channel:

CAUTION

Controller configurations are not

necessarily limited to three devices,

but the total power draw, including

accessories, cannot exceed 100 VA

when powered by the same

transformer (U.S. only)

Fig. 12. Power wiring details for one controller per transformer.

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