Honeywell UDC 2300 Bedienungsanleitung

Sensing and Control

UDC 2300

Universal Digital Controller

User Manual

51-52-25-83D

4/00

ii UDC2300 Universal Digital Controller User Manual 4/00

Notices and Trademarks

Release D April, 2000

Warranty/Remedy

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local

sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell

will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all

other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.

Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this

printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the

customer to determine the suitability of the product in the application.

Sensing and Control

Honeywell

11 West Spring Street

Freeport, IL 61032

UDC2300 is a U.S. registered trademark of Honeywell

Other brand or product names are trademarks of their respective owners.

4/00 UDC2300 Universal Digital Controller User Manual iii

About This Document

Abstract

This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of

your UDC2300 Controller. For a full UDC2300 product manual, request document number 51-52-25-73.

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com

Sensing and Control http://www.honeywell.com/sensing

International http://www.honeywell.com/Business/global.asp

Telephone

Organization Phone Number

United States and Canada Honeywell 1-800-423-9883 Tech. Support

1-888-423-9883 Q&A Faxback

(TACFACS)

1-800-525-7439 Service

Asia Pacific Honeywell Asia Pacific

Hong Kong (852) 2829-8298

Europe Honeywell PACE, Brussels, Belgium [32-2] 728-2111

Latin America Honeywell, Sunrise, Florida U.S.A. (954) 845-2600

iv UDC2300 Universal Digital Controller User Manual 4/00

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for

additional information. This symbol appears next to required information in the

manual.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a

potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,

42.4 Vpeak, or 60 VDC may be accessible. Failure to comply with these

instructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for

handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green

or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity

improvement. NOTE: This connection shall be bonded to protective earth at the

source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded

to Protective earth at the source of supply in accordance with national and local

electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment

shall be bonded to Protective Earth at the source of supply in accordance with

national and local electrical code requirements.

4/00 UDC2300 Universal Digital Controller User Manual v

Contents

1 INTRODUCTION...................................................................................................1

1.1 Overview........................................................................................................................1

1.2 CE Conformity (Europe).................................................................................................2

2 INSTALLATION.....................................................................................................3

2.1 Overview........................................................................................................................3

2.2 Preliminary Checks........................................................................................................3

2.3 Control and Alarm Relay Contact Information................................................................6

2.4 Mounting........................................................................................................................7

2.5 Wiring ............................................................................................................................9

2.6 Wiring the Controller....................................................................................................11

2.7 Initial Start-up...............................................................................................................17

2.8 Operator Interface and Key Functions .........................................................................18

3 CONFIGURATION ..............................................................................................19

3.1 Overview......................................................................................................................19

3.2 Configuration Procedure..............................................................................................19

3.3 Timer Set Up Group.....................................................................................................22

3.4 Tuning Set Up Group...................................................................................................23

3.5 SP Ramp Set Up Group...............................................................................................25

3.6 Accutune Set Up Group...............................................................................................27

3.7 Algorithm Set Up Group...............................................................................................28

3.8 Input 1 Set Up Group...................................................................................................29

3.9 Input 2 Set Up Group...................................................................................................31

3.10 Control Set Up Group ..................................................................................................32

3.11 Options Set Up Group..................................................................................................34

3.12 Communications Set Up Group ...................................................................................35

3.13 Alarms Set Up Group...................................................................................................37

4 OPERATION .......................................................................................................39

4.1 Powering Up the Controller..........................................................................................39

4.2 Monitoring Your Controller...........................................................................................39

4.3 Single Display Functionality .........................................................................................42

4.4 Start Up Procedure for Operation ................................................................................44

vi UDC2300 Universal Digital Controller User Manual 4/00

4.5 Setpoints......................................................................................................................45

4.6 Timer ...........................................................................................................................46

4.7 Accutune II...................................................................................................................47

4.8 Fuzzy Overshoot Suppression.....................................................................................47

4.9 Using Two Sets of Tuning Constants...........................................................................48

4.10 Alarms .........................................................................................................................49

4.11 Three Position Step Control Algorithm.........................................................................50

4.12 Setting a Failsafe Output Value for Restart After a Power Loss...................................51

4.13 Setting Failsafe Mode..................................................................................................52

4.14 Entering a Security Code.............................................................................................53

4.15 Lockout Feature...........................................................................................................54

4.16 Background Tests........................................................................................................55

4.17 Restore Factory Calibration .........................................................................................57

5 SETPOINT RATE/RAMP/PROGRAM OPERATION........................................... 59

5.1 Setpoint Rate...............................................................................................................59

5.2 Setpoint Ramp.............................................................................................................59

5.3 Setpoint Ramp/Soak Programming..............................................................................61

6 APPENDIX A - ENVIRONMENTAL AND OPERATING CONDITIONS ..............67

7 APPENDIX B - MODEL SELECTION GUIDE.....................................................69

8 APPENDIX C - CONFIGURATION RECORD SHEET........................................71

4/00 UDC2300 Universal Digital Controller User Manual vii

Tables

Table 2-1 Preliminary Checks __________________________________________________3

Table 2-2 Control Relay Contact Information ______________________________________6

Table 2-3 Alarm Relay Contact Information _______________________________________6

Table 2-4 Mounting Procedure _________________________________________________8

Table 2-5 Permissible Wiring Bundling __________________________________________10

Table 2-6 Universal Output Functionality and Restrictions ___________________________10

Table 3-1 Configuration Procedure _____________________________________________21

Table 3-2 TIMER Group (Numeric Code 100) Function Prompts ______________________22

Table 3-3 TUNING Group (Numeric Code 200) Function Prompts_____________________23

Table 3-4 SPRAMP Group (Numeric Code 300) Function Prompts ____________________25

Table 3-5 ATUNE Group (Numeric Code 400) Function Prompts______________________27

Table 3-6 ALGOR Group (Numeric Code 500) Function Prompts _____________________28

Table 3-7 INPUT1 Group (Numeric Code 600) Function Prompts _____________________29

Table 3-8 INPUT2 Group (Numeric Code 700) Function Prompts _____________________31

Table 3-9 CONTRL Group (Numeric Code 800) Function Prompts ____________________32

Table 3-10 Options Group (Numeric Code 900) Function Prompts ____________________34

Table 3-11 Communications Group (Numeric Code 1000)___________________________35

Table 3-12 ALARMS Group (Numeric Code 1100) Function Prompts __________________37

Table 4-1 Annunciators ______________________________________________________39

Table 4-2 Lower Display Key Parameter Prompts__________________________________40

Table 4-3 Error Messages____________________________________________________41

Table 4-4 Single Display Parameters ___________________________________________43

Table 4-5 Procedure for Starting Up the Controller_________________________________44

Table 4-6 Procedure for Switching Between Setpoints ______________________________45

Table 4-7 Set Up Procedure __________________________________________________48

Table 4-8 Procedure for Switching PID SETS from the Keyboard _____________________48

Table 4-9 Procedure for Displaying Alarm Setpoints________________________________49

Table 4-10 Procedure for Displaying 3Pstep Motor Position__________________________50

Table 4-11 Procedure for Setting a Failsafe Value _________________________________51

Table 4-12 Procedure for Setting a Failsafe Mode _________________________________52

Table 4-13 Procedure to Enter a Security Code ___________________________________53

Table 4-14 Background Tests _________________________________________________55

Table 4-15 Restore Factory Calibration__________________________________________57

Table 5-1 Running A Setpoint Ramp____________________________________________60

Table 5-2 Program Contents __________________________________________________62

Table 5-3 Run/Monitor Functions ______________________________________________66

viii UDC2300 Universal Digital Controller User Manual 4/00

Figures

Figure 1-1 UDC2300 Operator Interface __________________________________________1

Figure 2-1 Jumper Placements _________________________________________________5

Figure 2-2 Mounting Dimensions (not to scale)_____________________________________7

Figure 2-3 Mounting Method ___________________________________________________8

Figure 2-4 Composite Wiring Diagram __________________________________________11

Figure 2-5 Mains Power Supply________________________________________________12

Figure 2-6 Input 1 Connections ________________________________________________12

Figure 2-7 Input 2 Connections ________________________________________________12

Figure 2-8 Electromechanical Relay Output ______________________________________13

Figure 2-9 Solid State Relay Output ____________________________________________13

Figure 2-10 Open Collector Relay Output ________________________________________14

Figure 2-11 Current Output ___________________________________________________14

Figure 2-12 External Solid State Relay Option (Internal Open Collector Output) __________15

Figure 2-13 Three-Position Step Control Connections ______________________________15

Figure 2-14 Alarm and Duplex Output Connections ________________________________16

Figure 2-15 External Interface Option Connections ________________________________16

Figure 2-16 Transmitter Power for 4-20 mA —2 wire Transmitter Using Open Collector

Alarm 2 Output (Model DC230B-XT-XX-XX-XXXXXXX-XX-X)________________17

Figure 2-17 Transmitter Power for 4-20 mA —2 Wire Transmitter Using Auxiliary Output

(Model DC230B-XX-2X-XX-XXXXXXX-XX-X)_____________________________17

Figure 2-18 Operator Interface and Key Functions_________________________________18

Figure 3-1 Prompt Hierarchy __________________________________________________20

Figure 5-1 Ramp/Soak Profile Example _________________________________________64

Figure 5-2 Program Record Sheet _____________________________________________65

Introduction

4/00 UDC2300 Universal Digital Controller User Manual 1

1 Introduction

1.1 Overview

The UDC 2300 is a microprocessor-based stand-alone controller. It combines

reliability and operating simplicity in a cost-effective 1/4-DIN size controller.

The UDC 2300 monitors and controls temperatures and other variables in

applications such as environmental chambers, plastic processing machines,

furnaces and ovens, and packaging machinery.

Its features include:

•Universal AC Power Supply,

•Input/Output Isolation,

•Isolated Auxiliary Current Output / Digital Input,

•Modbus and ASCII Communications,

•Timer,

•Accutune II Tuning with Fuzzy Logic Overshoot Suppression,

•2nd Input (Remote Setpoint),

•Setpoint Ramp/Rate/Program,

•Three Position Step Control,

•Duplex (Heat/Cool).

The UDC 2300 is also downward compatible with existing UDC 2000

applications and installations except for RTD and 0-10 Volt inputs.

See wiring diagrams in Section 2 - Installation.

ALM

OUT

FUNCTION

AUTO

TUNE

MAN-AUTO

RESET SET UP

RUN

HOLD

SP 2300

2300

DISPLAY

Figure 1-1 UDC2300 Operator Interface

Introduction

2 UDC2300 Universal Digital Controller User Manual 4/00

1.2 CE Conformity (Europe)

This product is in conformity with the protection requirements of the following

European Council Directives: 73/23/EEC, the Low Voltage Directive, and

89/336/EEC, the EMC Directive. Conformity of this product with any other “CE

Mark”Directive(s) shall not be assumed.

Product Classification: Class I: Permanently connected, panel-mounted Industrial

Control Equipment with protective earthing (grounding). (EN61010-1).

Enclosure Rating: Panel-mounted equipment, IP 00. This controller must be

panel-mounted. Terminals must be enclosed within the panel. Front panel IP 65

(IEC 529).

Installation Category (Overvoltage Category): Category II: Energy-consuming

equipment supplied from the fixed installation, local level appliances, and

Industrial Control Equipment. (EN61010-1)

Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with

occasional conductivity caused by condensation. (Ref. IEC 664-1)

EMC Classification: Group 1, Class A, ISM Equipment (EN55011, emissions),

Industrial Equipment (EN50082-2, immunity)

Method of EMC Assessment: Technical File (TF)

Declaration of Conformity: 51309602-000

Deviation from the installation conditions specified in this manual, and the

special conditions for CE conformity in Section 2.1, may invalidate this product’s

conformity with the Low Voltage and EMC Directives.

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