Honeywell Vibrex 2000 Bedienungsanleitung

CAGE 99866

User Guide

For

Vibrex™2000,

Vibrex™2000 Plus

and

Enhanced Vibrex™2000 Plus

(Helicopter and Fixed Wing Versions)

Digital Dynamic Balancer/Analyzer

Systems

13841 Rev. A

May 07, 2015

Honeywell International, Inc

AEROSPACE –Torrance, CA USA

HONEYWELL CONFIDENTIAL: This copyrighted work and all information is the

property of Honeywell, contains trade secrets, and may not, in whole or in part,

be used, duplicated, or disclosed for any purpose without prior written permission

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

Revision –May 2015

Printed in the U.S.A.

This Manual is supplied to the User under license, subject to

change without notice and/or recall by Honeywell International

Inc., at any time. The Manual at all times remains the property

of Honeywell International Inc. The information contained in

this Manual is considered confidential. No part of this Manual

is to be copied or reproduced or transmitted in any form

whatever (including orally or by electronic transmission), nor

is any information in this Manual to be disclosed in any form

whatever (including orally or by electronic transmission) to

anyone other than an authorized representative of the User's

employer who also shall agree not to disclose same, without

express prior written consent of Honeywell International, Inc.

Trademarks

Honeywell, International Inc.

2525 West 190th Street

Torrance, CA 90504

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

iii

REVISION HISTORY

REV

LTR

PAGE/PARA

DESCRIPTION

DATE

ALL

Initial Release per

ECO-0204365

November

3, 2013

ALL

SEE ECO-0256422

May 07,

2015

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

Contents

Quick Reference Guide ...................................................xi

1.0 Introduction..................................................................1

1.1 About This User Guide........................................................ 1

1.1.1 Organization.................................................................. 3

1.1.2 Notice Formats .............................................................. 3

1.1.3 Document Conventions ................................................. 4

1.1.4 Reference Documentation ............................................. 4

1.2 Product Support................................................................... 5

1.2.1 Fax Service.................................................................... 6

1.2.2 Internet Service.............................................................. 6

2.0 System Overview ..........................................................7

2.1 Vibrex Systems: Introduction............................................. 7

2.2 Product Description............................................................. 8

2.2.1 Vibrex 2000 System Overview...................................... 9

2.2.1.1 System Operations 9

2.2.1.2 System Benefits 10

2.2.1.3 Self-Test Feature 11

2.2.2 Vibrex 2000 Plus Enhancements................................... 12

2.2.3 Enhanced Vibrex 2000 Plus Enhancements .................. 13

2.3 System Specifications........................................................... 14

2.3.1 Vibrex 2000 Specifications ........................................... 14

2.3.2 Vibrex 2000 Plus Specifications.................................... 17

2.3.3 Enhanced Vibrex 2000 Plus Specifications............ 21

3.0 Getting Started .............................................................27

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

3.1 Getting Started: Introduction............................................. 27

3.2 Basic Features ...................................................................... 28

3.2.1 Display .......................................................................... 30

3.2.1.1 Adjusting Screen Contrast 30

3.2.1.2 Screen Operations 30

3.2.1.3 Self-Test Screen 31

3.2.2 Keypad .......................................................................... 31

3.2.2.1 Alpha-Numeric Keys 32

3.2.2.2 Dedicated Keys 33

3.2.2.3 Context Keys 34

3.2.3 Channel Configuration .................................................. 34

3.3 Printing Data........................................................................ 36

3.3.1 Direct Serial Printing..................................................... 36

3.3.1.1 Basic Settings 37

3.3.1.2 Connecting the Printer 37

3.3.2 Printing With a PC ........................................................ 41

3.3.2.1 Downloading Data 42

3.3.3 Reading FFT Data ......................................................... 44

3.3.4 Using the PRINT Key ................................................... 45

3.3.4.1 Global Printing 46

3.3.4.2 Printing With REVIEW and PRINT Keys 51

4.0 Installation ....................................................................53

4.1 Installation: Introduction.................................................... 53

4.2 Vibrex 2000 Basic Equipment ............................................ 54

4.2.1 V2K Propeller Balance Kits.......................................... 55

4.2.1.1 V2K Single-Engine Kits 55

4.2.1.2 V2K Twin-Engine Kits 56

4.2.2 V2K Rotor Track & Balance Kits ................................. 57

4.2.3 V2K Helicopter and Fixed Wing Kit............................. 59

4.3 Vibrex 2000 Plus Equipment .............................................. 62

4.3.1 V2K Plus Propeller Balance Kits .................................. 62

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

4.3.1.1 V2K Plus Single-Engine Kit 62

4.3.1.2 V2K Plus Twin-Engine Kit 63

4.3.2 V2K Plus Rotor Track & Balance Kit........................... 64

4.3.3 EV2K Plus Rotor Track & Balance Kit Options........... 66

4.3.4 V2K Plus Helicopter & Fixed Wing Kit........................ 67

4.3.5 Optional Equipment ...................................................... 69

4.3.6 Carrying Case................................................................ 71

4.4 General Installation............................................................. 71

4.4.1 Velocimeters.................................................................. 73

4.4.2 Photocell System........................................................... 74

4.4.2.1 Retro-Reflective Target 75

4.4.2.2 General Photocell Use 76

4.4.2.3 Repair of Photocell Wiring. 77

4.4.2.4 Photocell Placement 77

4.4.2.5 Target Positioning 80

4.4.3 Magnetic Pickup............................................................ 81

4.5 Sample Installations............................................................. 82

4.5.1 Lycoming O/IO-320/360............................................... 83

4.5.2 Lycoming O/IO-540...................................................... 83

4.5.3 Continental O/IO-470/520/550...................................... 83

4.5.4 P&W R-985/2800.......................................................... 84

4.5.5 Flat Opposed General Rules.......................................... 84

4.5.6 Radial Engine General Rules......................................... 84

4.5.7 Turbine Engines ............................................................ 84

4.5.8 Geared Reciprocating Engines ...................................... 85

5.0 General Operation........................................................87

5.1 Operation: Introduction...................................................... 88

5.2 Beginning Operation ........................................................... 88

5.2.1 Powering Up.................................................................. 89

5.2.2 Main Menu Screen ........................................................ 89

5.3 Basics of Operation.............................................................. 94

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

vii

5.4 Propeller Balancing (Generic)............................................ 96

5.4.1 Propeller Balance Setup ................................................ 99

5.4.1.1 Entering Aircraft IDs 99

5.4.1.2 Selecting Channels 100

5.4.1.3 Entering Horsepower 101

5.4.1.4 Setting Sensitivity 104

5.4.1.5 Saving Corrected Propeller Configurations (EV2K+

only) 107

5.4.1.6 Multiple Propeller Feature 109

5.4.2 Acquiring Balance Readings......................................... 112

5.4.2.1 Annotating the Reading 114

5.4.2.2 Balance Quality Indicator 114

5.4.3 Obtaining Balance Solutions ......................................... 117

5.4.3.1 Application Guidelines 117

5.4.3.2 Using the Propeller Protractor 118

5.4.3.3 Changing Performed Solutions 121

5.4.4 Finishing Propeller Balance .......................................... 122

5.4.4.1 If Unable To Use Weight Azimuth 123

5.4.5 Reviewing Balance Histories ........................................ 124

5.4.5.1 Reviewing Propeller Balance Measurements 126

5.4.5.2 Reviewing Other Balance Measurements 127

5.4.5.3 Reviewing Spectrum Peak Measurements 128

5.4.5.4 Reviewing Spectrum Order Analysis 129

5.4.5.5 Clearing Runs, Measurements, and Lists 129

5.5 Helicopter Rotor Track and Balancing (Generic)............. 129

5.5.1 Main Rotor Track.......................................................... 132

5.5.1.1 Main Rotor Track (Strobex) (V2K and V2K+) 132

5.5.1.2 Main Rotor Track (Strobex) (EV2K+) 134

5.5.1.3 Main Rotor Track (FasTrak®) (EV2K+ Heli Only) 136

5.5.1.4 Saving or Removing User Track Configurations

(EV2K+ Only) 141

5.5.2 Main Rotor Balance –Paper Charts (All units)............. 144

5.5.3 Using the Rotor Protractor............................................. 145

5.5.3.1 Counter-Clockwise Rotor Correction 151

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

viii

5.5.3.2 Clockwise Rotor Correction 156

5.5.4 Tail Rotor Balance –Using Protractor .......................... 156

5.5.4.1 Clockwise Rotors 157

5.5.4.2 Counter-Clockwise Rotors 158

5.5.5 Tail Rotor Track............................................................ 159

5.6 Helicopter Balance (EV2K+ Heli Only)............................. 161

5.6.1 Helicopter Balance Initial Startup ................................. 162

5.6.2 Helicopter Balancing..................................................... 164

5.6.2.1 Alternate Solutions 173

5.6.3 Auto-Correction............................................................. 176

5.6.4 Job Selection ................................................................. 179

5.6.5 Removing and Editing Models and Charts.................... 180

5.6.6 Helicopter Balance Run Print, Review and Clearing .... 185

5.7 Fixed Wing Balance (EV2K+ Fixed Wing only) ............... 186

5.8 Spectrum Analysis (All Vibrex 2000 units)........................ 188

5.8.1 Spectrum Analysis Setup............................................... 190

5.8.1.1 Ranging Feature 192

5.8.1.2 Annotating Spectra 193

5.8.2 Collecting Spectral Data................................................ 193

5.8.3 Order Analysis............................................................... 195

5.8.4 Spectrum Viewer Feature.............................................. 196

5.8.4.1 After Taking Measurements 197

5.8.4.2 Displaying Cursor Data 199

6.0 Maintenance..................................................................201

6.1 Maintenance: Introduction................................................. 201

6.2 Theory of Operation............................................................ 202

6.2.1 Digital Subsystem.......................................................... 202

6.2.2 Display Subsystem ........................................................ 203

6.2.3 Analog Subsystem......................................................... 204

6.2.3.1 Velocity Signal 204

6.2.3.2 Azimuth Signal 204

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

6.2.4 Power Subsystem .......................................................... 205

6.2.4.1 Battery Power 205

6.2.4.2 On-Off Logic 206

6.2.4.3 Power Supplies 206

6.2.4.4 Short-circuit Protection 206

6.3 Routine Servicing................................................................. 207

6.3.1 Batteries and Replacement ............................................ 207

6.3.1.1 Battery Types 207

6.3.1.2 Battery Usage 208

6.3.1.3 Battery Insertion Diagram 209

6.3.1.4 Removal 210

6.3.1.5 Reinstallation 210

6.3.1.6 Setting Battery Time 211

6.3.2 EPROM Replacement ................................................... 211

6.3.2.1 Determining EPROM Versions 212

6.3.2.2 Getting Started 212

6.3.2.3 Replacement Procedures 213

6.3.3 Panel Retention Screws................................................. 215

6.3.4 Cleaning ........................................................................ 216

6.3.5 Testing........................................................................... 216

6.3.5.1 System Testing Using Model 11 Calibrator 216

6.3.5.2 Instrument Test Procedures for the Vibrex 2000 and

Vibrex 2000 Plus 219

6.3.5.3 Approach: 219

6.3.5.4 Procedure: 220

6.3.5.5 For The Vibrex 2000 (Basic) 221

6.3.5.6 For The Vibrex 2000 Plus 222

6.3.6 Clearing Memory Contents ........................................... 224

6.3.6.1 Vibrex 2000 224

6.3.7 Complete Unit Disassembly.......................................... 224

6.3.7.1 Parts List 232

6.3.7.2 Disassembly 233

6.3.7.3 Assembly 234

6.4 Troubleshooting................................................................... 235

Honeywell Confidential: Use or disclosure of information on this page is subject to the restrictions on the title page.

13841 Rev A

6.4.1 Fault Logs...................................................................... 236

6.4.1.1 Printing the Fault Log 236

6.4.1.2 Clearing the Fault Log 237

6.4.1.3 Failure Modes 237

6.4.2 Troubleshooting Guide.................................................. 238

6.4.2.1 Reference Table 238

6.4.2.2 No Vibration Reading 245

Appendix A: Photocell Taping.......................................249

Appendix B: EV2K+ Helicopters...................................255

Appendix C: EV2K+ FasTrak Configurations............259

Appendix D: EV2K+ Fixed Wing Aircraft....................263

Glossary ..............................................................................263

Notes ....................................................................................270

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