Honeywell MHF49 Bedienungsanleitung

MHF49

Installation Instructions Einbauanleitung

Keep instructions for later use!

Anleitung zu Referenzzwecken aufbewahren! Magnetic heating filter

Magnetischer Heizungsfilter

32302964 Rev. C

MU1H-1555GE23 R0815

1. General ...............................................3

2. Safety ..................................................3

3. Description of device ...........................4

4. Technical data .....................................5

5. Installation ...........................................6

6. Cleaning/Maintenance ........................8

7. Replacement parts ..............................9

8. Disposal ..............................................9

1. Allgemein ..........................................11

2. Sicherheit ..........................................11

3. Gerätebeschreibung .........................12

4. Technische Daten .............................13

5. Einbau ...............................................14

6. Reinigung/Wartung ...........................17

7. Ersatzteile .........................................17

8. Entsorgung ........................................17

3 MU1H-1555GE23 R0815

GB.

General

1. General

The installation instructions are intended for the

professional installer with knowledge in heating

installations.

1.1 Applicable documents

Additional documents are applicable in conjunction

with these installation instructions:

• Other available operating instructions for the

heating system and its components.

• Product data sheet.

1.2 Cutting ruler

• Included on the packaging sleeve

1.3 Material numbers

Tab. 1: Product options

1.4 Retention of documents

Please leave these instructions with the owner for

future reference. The instructions and resources are to

be kept for later use freely accessable.

1.5 Designation

The magnetic heating filter is hereinafter called

MHF49.

2. Safety

• Observe the installation instructions.

• Only use device as intended and in proper

condition.

• Installation, commissioning and maintenance may

only be performed by qualified personnel.

• Immediately resolve faults.

• Unauthorized modifications of the product are not

allowed.

• Only use original spare parts and accessories for

repairs or replacement.

2.1 Intended use

The MHF49 was built according to the state of the art

and recognized safety regulations. However, damage

to property may arise from improper or unintended

use.

The MHF49 is built into the heating circuit and is

intended to filter out residue in order to prevent

premature wear or failure of the heating system.

The device is suitable for doses of 0.5 litres of

chemicals.

Any other or additional use is considered improper and

excludes any responsibility and liability on the part of

the manufacturer/supplier for damages resulting

herefrom.

Honeywell assumes no liability for damage

that arises from non-observance of this

document!

Product options Material number

MHF49-22A:

Magnetic Heating Filter with

22 mm compression fitting.

MHF49-28A:

Magnetic heating Filter with

28 mm compression fitting.

WARNING!

Warning against magnetic field!

Magnetic fields may endanger persons with

metal parts or implants as well as damage

devices and media.

Please avoid placing electronic appliances

nearby to avoid potential interference or

damage.

Only professional installers are permitted to

perform the activities described in these

installation instructions!

Intended use includes completely reading the

installation instructions and all applicable

documents!

MU1H-1555GE23 R0815 4

GB Description of device

3. Description of device

The MHF49 is used to filter out contaminants

(e.g. sludge, sand, rust, iron particles etc.) that arise

from the regular operation of a heating system. Thus,

premature wear and failure of the heating system

arrising from contaminants can be prevented.

3.1 Product features

• Removes sludge and impurities

• Improved hydraulic performance

• Suitable for any installation position

• Protects the boiler

• Extends the service life of the heating system

• Guarantees system efficiency

• Can be used to top up Water Treatment (0.5 liters)

• Isolation valves

3.2 Functional principle

Fig. 1: Functional principle

[1] Filter cartridge

[2] Removable sheath to easily clean the magnet

[3] Filter chamber

[4] Magnet

[5] Dirty medium

[6] Cleaned medium

Through a specifically designed path the medium is

forced to pass within the filter cartridge mesh and into

the filter chamber. There a combined actions of

the filter mesh, magnet and inner geometry of the Filter

chamber, allow heavy particles to sink to the bottom,

while the magnet inside the filter captures any rust and

iron particles

In that way impurities (eg. sludge, sand, rust, iron

particles) normally found in a central heating system

can be easily removed and kept inside the filter

chamber.

The cartridge is specifically designed to keep the

pressure drop low (it exercises low hydraulic

resistance) giving a particular path to the medium

which contributes to dragging heavy impurities to the

bottom of the filter. During maintenance, in order to

easily clean the magnet housing, remove the sheath

and clean it.

In the first instance, the boiler is protected against

damage from impurities. The MHF49 is most effective

when it is installed at these positions in the heating

circuit:

• In the return flow downstream of the last radiator but

upstream of the circulation pump

• Especially at start-up to protect the boiler/buffer by

removing medium-sized impurities (mainly sludge

and iron particles)

• All (vertical, horizontal) positions are possible for

installation

3.3 Accessory (optional)

• MHF49-IS Insulation shell

[2]

[3]

[1]

[4]

[5]

[6]

5 MU1H-1555GE23 R0815

GB.

Technical data

4. Technical data

Tab. 2: Technical data

4.1 Dimensions

Fig. 2: Dimensions 1

Fig. 3: Dimensions 2

Tab. 3: Measurements

Fig. 4: Pressure Drop Chart

4.2 Hydraulic characteristics

Tab. 4: Flow factor Kvs

4.3 Materials

Tab. 5: Component materials

Parameter Value

Medium Water,

Water + Glycol

Max. operating pressure 6 bar

Temperature range 5 °C ... 90 °C

[C]

[D]

[C]

[G 3/8‘‘]

[G]

[E]

[H]

Part no. Size C [mm]D [mm]E [mm]H [mm]

MHF49-22A 22 mm 239 189 153 98

MHF49-28A 28 mm 271 189 153 98

Connection size Kvs [m3/h]

22 mm 6.50

28 mm 7.00

Component Material

Filter housing Polyammide

Diverter body Polyammide, glass-fibre

reinforced

Ring Polyammide, glass-fibre

reinforced

Magnet housing Polyammide, glass-fibre

reinforced

Filter mesh Stainless steel

Gasket EPDM

Magnet Neodymium

B (Tmax) / B (Tamb) < 1%

(when: Tmax = 130 °C, Tamb

= 21 °C)

Tested according to IEC

60404-5 & ASTM A977

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MHF49-22A

22mm (3/4")

MHF49-28A

28mm (1")

GB Installation

MU1H-1555GE23 R0815

5. Installation

For the installation no special tools are required.

Standard heat and sanitary installer's tools are

sufficient.

5.1 Torque specification

Fig. 5: Torque specification

Tab. 6: Torque specification for fasteners

5.2 Checking scope of delivery

Tab. 7: Scope of delivery

• Check delivery for completeness and integrity.

• Unpack all parts.

• Inform Honeywell Technical Team if parts of the

delivery are damaged or missing.

• Never install damaged parts.

5.3 Installation Guidelines

The installation site has to be frost-proof and the

protection of the device from chemicals, paints,

detergents, solvents and their vapors and

environmental influences must be guaranteed.

• Install if possible in horizontal or vertical pipe work

with filter housing downwards

- This position ensures optimum filter efficiency

• Ensure good access

- Simplifies maintenance and inspection

5.4 Installation

• Read these installation instructions completely

before beginning the installation.

• Make certain that the heating system is standing idle

properly (see manufacturer's instructions for the

heating system).

• Drain heating system and locate return pipe. Filter is

typically installed in the return pipe.

Mark the section to be cut out according to the

cutting ruler and remove the marked pipe section.

• Mark the length of the pipe section to be removed

using the cutting ruler on the edge of the packaging

sleeve at hand.

• Make sure there is adequate room to rotate the filter

and access it for cleaning purposes.

Number Torque specification

1 Hand tight

2 Max. 1 Nm

3 Max. 18 Nm ±10 %

Designation Count

MHF49 1

Installation instructions 1

Cutting ruler (included on

the packaging sleeve)

[1]

[2]

[3]

Carefully select the installation location of

the MHF49 so that the MHF49 is easily

accessible for cleaning and maintenance.

The cutting ruler you find on the packaging

sleeve.

• Mark the length of the pipe section to be

removed using the ruler on the edge of

the packaging sleeve at hand.

MU1H-1555GE23 R0815

GB.

Installation

Fig. 6: Install filter connection

[1] Connection thread

[2] washer

[3] Isolation valve

• Fit the isolation valve using the compression fittings

and rings provided. Ensure correct assembly and do

not make watertight yet.

Fig. 7: Check flow direction

[1] Diverter body

• Check flow arrow direction on diverter body and

ensure it is the same as the pipe work flow direction.

• Fit diverter body using flat washers provided.

• Tighten water tight using spanner.

• Position the diverter valve including the isolation

valve correctly.

• Make the compression connections water tight.

MU1H-1555GE23 R0815 8

GB Cleaning/Maintenance

Fig. 8: Assemble MHF49

[1] MHF49

[2] Large fastening ring

[3] Lock ring

[4] O-ring

[5] Diverter

• Fasten MHF49 [1].

• Adjust mounting position vertically.

• Make certain that the O-ring [3] is correctly

positioned.

• Tighten the large fastening ring [2] hand tight.

• Filter body must be installed vertically as shown.

• Unscrew the air vent cap from the top of the filter

housing. Open only the inlet isolation valve until

water exits the air vent hole.

• Close the isolation valve.

• Screw the the air vent cap back on water tight.

• Open both isolation valves.

6. Cleaning/Maintenance

6.1 Cleaning cycle

• Before the beginning of each heating period

• For every maintenance of the heating system

• In case of heating system malfunctions

6.2 Cleaning the magnet housing

Fig. 9: Put the MHF49 together

[1] MHF49

[2] O-ring

[3] Filter mesh

[4] Removeable sheath

[5] Sealing ring

[6] Housing end cap

• Make certain that the heating system is standing idle

properly, the pump must be switched off (see

manufacturer's instructions for the heating system).

• Close both isolation valves.

[2]

[3]

[4]

[1]

[5]

CAUTION!

Warning against hot water!

Hot water may cause burns.

When removing housing end cap hold a

bucket below the filter to catch the exiting

water and debris.

[1]

[2]

[3]

[4]

[5]

[6]

9 MU1H-1555GE23 R0815

GB.

Replacement parts

• Remove housing end cap [6].

• Clean magnetic filter.

• Screw the housing end cap [6] back on, applying a

torque of maximum 18 Nm ±10 %.

• Make certain that the O-ring [2] is correctly

positioned.

• Unscrew the air vent cap from the top of the filter

housing. Open only the inlet isolation valve until

water exits the air vent hole.

• Close the isolation valve.

• Screw the air vent cap back on water tight.

• Open both isolation valves.

7. Replacement parts

For the MHF49 there are no designated spare parts. In

normal operation no spare parts are needed.

In case of damage the whole MHF49 must be

replaced.

8. Disposal

Both the MHF49 and the associated packaging consist

mostly of recyclable raw materials.

• Dispose of packing and all recyclable materials

separately, properly and in an environmentally

friendly way.

MU1H-1555GE23 R0815 10

GB Disposal

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