Hoshizaki KM-1601MRH/3 Bedienungsanleitung

Hoshizaki

“A Superior Degree

of Reliability”

www.hoshizaki.com

Models

KM-1601MRH/3

Modular Crescent Cuber

Hoshizaki America, Inc.

Number: 73129

Issued: 6-16-2006

Revised: 3-28-2011

SERVICE MANUAL

IMPORTANT

Only qualied service technicians should install, service, and maintain the

icemaker. No service or maintenance should be undertaken until the technician

has thoroughly read this Service Manual. Failure to service and maintain

the equipment in accordance with this manual may adversely affect safety,

performance, component life, and warranty coverage.

Hoshizaki provides this manual primarily to assist qualied service technicians in the

service and maintenance of the icemaker.

Should the reader have any questions or concerns which have not been satisfactorily

addressed, please call, write, or send an e-mail message to the Hoshizaki Technical

Support Department for assistance.

HOSHIZAKI AMERICA, INC.

618 Highway 74 South

Peachtree City, GA 30269

Attn: Hoshizaki Technical Support Department

Phone: 1-800-233-1940 Technical Support

(770) 487-2331

Fax: 1-800-843-1056

(770) 487-3360

E-mail: [email protected]

Web Site: www.hoshizaki.com

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

  •ModelNumber

  •SerialNumber

  •Completeanddetailedexplanationoftheproblem.

CONTENTS

Important Safety Information ................................................................................................. 5

I. Specications...................................................................................................................... 6

A. Icemaker ....................................................................................................................... 6

1. KM-1601MRH with URC-21F ................................................................................... 6

2. KM-1601MRH with URC-22F .................................................................................. 7

3. KM-1601MRH3 with URC-21F ................................................................................ 8

4. KM-1601MRH3 with URC-22F ................................................................................ 9

B. Condenser Unit ........................................................................................................... 10

II. General Information ..........................................................................................................11

A. Construction.................................................................................................................11

1. KM-1601MRH, KM-1601MRH3 ...............................................................................11

2. URC-21F, URC-22F............................................................................................... 12

B. Sequence of Operation ............................................................................................... 13

1. Sequence Cycles and Shutdown ........................................................................... 13

a) One Minute Fill Cycle ....................................................................................... 13

b) Initial Harvest Cycle ........................................................................................ 13

c) Freeze Cycle ................................................................................................... 13

d) Pump-Out Cycle .............................................................................................. 13

e) Normal Harvest Cycle ..................................................................................... 14

2. Sequence Flow Chart............................................................................................ 15

C. Control Board .............................................................................................................. 16

1. Control Board Layout ............................................................................................. 17

2. LED Lights and Audible Alarm Safeties ................................................................. 18

3. Controls and Adjustments...................................................................................... 19

a) Default Dip Switch Settings.............................................................................. 19

b) Harvest Timer (dip switch 1 & 2)...................................................................... 19

c) Pump-Out Timer (dip switch 3 & 4) .................................................................. 20

d) Pump-Out Frequency Control (dip switch 5 & 6) .............................................. 20

e) Factory Use (S4 dip switch 7 & 8).................................................................... 20

f) Freeze Timer (dip switch 9 & 10)....................................................................... 21

D. Control Switch ............................................................................................................. 21

IMPORTANT

This manual should be read carefully before the icemaker is serviced or

maintenance operations are performed. Only qualied service technicians

should install, service, and maintain the icemaker. Read the warnings contained

in this booklet carefully as they give important information regarding safety.

Please retain this booklet for any further reference that may be necessary.

III. Technical Information ...................................................................................................... 22

A. Water Circuit and Refrigeration Circuit ........................................................................ 22

B. Wiring Diagrams.......................................................................................................... 23

1. KM-1601MRH......................................................................................................... 23

2. KM-1601MRH3 ...................................................................................................... 24

C. Performance Data ....................................................................................................... 25

1. KM-1601MRH with URC-21F ................................................................................. 25

2. KM-1601MRH with URC-22F................................................................................. 26

3. KM-1601MRH3 with URC-21F............................................................................... 27

4. KM-1601MRH3 with URC-22F............................................................................... 28

IV. Service Diagnosis ........................................................................................................... 29

A. Diagnostic Procedure ................................................................................................. 29

B. Control Board Check ................................................................................................... 31

C. Bin Control Check ....................................................................................................... 32

D. Float Switch Check and Cleaning ............................................................................... 33

1. Float Switch Check ................................................................................................ 33

2. Float Switch Cleaning............................................................................................ 34

E. Thermistor Check........................................................................................................ 35

F. Diagnostic Charts ........................................................................................................ 36

1. No Ice Production................................................................................................... 36

2. Evaporator is Frozen Up ........................................................................................ 39

3. Low Ice Production ................................................................................................ 40

4. Abnormal Ice ......................................................................................................... 41

5. Other...................................................................................................................... 41

V. Replacement of Components .......................................................................................... 42

A. Service for Refrigerant Lines....................................................................................... 42

1. Refrigerant Recovery ............................................................................................. 42

2. Brazing .................................................................................................................. 43

3. Evacuation and Recharge (R-404A)...................................................................... 43

B. Important Notes for Component Replacement............................................................ 45

VI. Cleaning and Maintenance Instructions ......................................................................... 46

A. Cleaning and Sanitizing Procedures ........................................................................... 46

1. Cleaning Procedure................................................................................................ 47

2. Sanitizing Procedure - Following Cleaning Procedure ........................................... 48

B. Maintenance................................................................................................................ 49

C. Preparing the Icemaker for Long Storage ................................................................... 49

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could

result in death, serious injury, or damage to the unit.

WARNING Indicates a hazardous situation which could result in death or

serious injury.

CAUTION Indicates a situation which could result in damage to the unit.

IMPORTANT Indicates important information about the use and care of the

unit.

WARNING

This icemaker should be destined only to the use for which it has been

expressly conceived. Any other use should be considered improper and

therefore dangerous. The manufacturer cannot be held responsible for injury or

damage resulting from improper, incorrect, and unreasonable use.

To reduce the risk of death, electric shock, serious injury, or re, follow

basic precautions including the following:

•Onlyqualiedservicetechniciansshouldinstall,service,andmaintainthe

icemaker.

•Electricalconnectionmustbehard-wiredandmustmeetnational,state,and

local electrical code requirements. Failure to meet these code requirements

could result in death, electric shock, serious injury, re, or severe damage to

equipment.

•Thisunitrequiresanindependentpowersupply.Seethenameplatefor

proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse

can result in a tripped breaker, blown fuse, or damage to existing wiring. This

could lead to heat generation or re.

•THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the

icemaker could result in death or serious injury.

•Movethecontrolswitchtothe"OFF"positionandturnoffthepowersupply

before servicing. Lockout/Tagout to prevent the power supply from being

turned back on inadvertently.

•Donotmakeanyalterationstotheunit.Alterationscouldresultinelectric

shock, injury, re, or damage to the unit.

Additional Warning for Remote Air-Cooled Model

•THE REMOTE CONDENSER UNIT MUST BE GROUNDED. The power

supply and ground wire to the remote condenser unit are supplied from the

icemaker. Failure to properly ground the remote condenser unit could result

in death or serious injury.

I. Specications

A. Icemaker

1. KM-1601MRH with URC-21F

AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral for 115V)

AMPERAGE 11.6 A ( 5 Min. Freeze AT 104°F / WT 80°F)

MINIMUM CIRCUIT AMPACITY 20 A

MAXIMUM FUSE SIZE 20 A

APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *1508 (684) 1483 (673) 1399 (634)

Reference without *marks 80 1489 (675) 1450 (658) 1338 (607)

90 1483 (673) *1422 (645) 1320 (599)

100 1449 (657) 1398 (634) 1227 (557)

SHAPE OF ICE Crescent Cube

ICE PRODUCTION PER CYCLE 29.8 lbs. (13.5 kg) 1440 pcs.

APPROXIMATE STORAGE CAPACITY N/A

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 2670(4.5) 2450(3.9)

WATER gal./24HR (gal./100 lbs.) 263(18.5) 483(32.0)

EXTERIOR DIMENSIONS (WxDxH) 30" x 27.4" x 41.7" (762 x 695 x 1059 mm)

EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear)

WEIGHT Net 259 lbs. (117 kg), Shipping 316 lbs. (143 kg)

CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

3/8" OD Tube

CUBE CONTROL SYSTEM Float Switch

HARVESTING CONTROL SYSTEM Hot Gas and Water, Thermistor and Timer

ICE MAKING WATER CONTROL Timer Controlled. Overflow Pipe

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model CS18K6E-PFV

CONDENSER Air-Cooled Remote, Condenser Unit URC-21F

EVAPORATOR Vertical type, Stainless Steel and Copper

REFRIGERANT CONTROL Thermostatic Expansion Valve

Condensing Pressure Regulator on URC-21F

REFRIGERANT CHARGE R-404A, 24 lb. 4.0 oz. (11,000g)

(Icemaker 14 lbs. 8.8 oz. Cond. Unit 9 lb. 11.2 oz.)

DESIGN PRESSURE High 467PSIG, Low 230PSIG

P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-out ( Internal )

COMPRESSOR PROTECTION Auto-reset Overload Protector ( Internal )

REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch

LOW WATER PROTECTION Float Switch

ACCESSORIES -SUPPLIED N/A

-REQUIRED Ice Dispenser or Ice Storage Bin, Remote Condenser Unit

OPERATING CONDITIONS VOLTAGE RANGE 187 - 253 V

AMBIENT TEMP. 45 -100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 10 - 113 PSIG

Note: We reserve the right to make changes in specications and design without prior

notice.

2. KM-1601MRH with URC-22F

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral for 115V)

AMPERAGE 11.6 A ( 5 Min. Freeze AT 104°F / WT 80°F)

MINIMUM CIRCUIT AMPACITY 20 A

MAXIMUM FUSE SIZE 20 A

APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *1493 (677) 1471 (667) 1410 (640)

Reference without *marks 80 1476 (670) 1441 (654) 1364 (619)

90 1471 (667) *1417 (643) 1346 (610)

100 1449 (657) 1400 (635) 1280 (581)

SHAPE OF ICE Crescent Cube

ICE PRODUCTION PER CYCLE 27.9 lbs. (12.7 kg) 1440 pcs.

APPROXIMATE STORAGE CAPACITY N/A

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 2740(4.64) 2590(4.17)

WATER gal./24HR (gal./100 lbs.) 264(18.6) 521(34.9)

CEC/CEE TIER LEVEL 2

ENERGY STAR YES

EXTERIOR DIMENSIONS (WxDxH) 30" x 27.4" x 41.7" (762 x 695 x 1059 mm)

EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear)

WEIGHT Net 259 lbs. (117 kg), Shipping 316 lbs. (143 kg)

CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

3/8" OD Tube

CUBE CONTROL SYSTEM Float Switch

HARVESTING CONTROL SYSTEM Hot Gas and Water, Thermistor and Timer

ICE MAKING WATER CONTROL Timer Controlled. Overflow Pipe

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model CS18K6E-PFV

CONDENSER Air-Cooled Remote, Condenser Unit URC-22F

EVAPORATOR Vertical type, Stainless Steel and Copper

REFRIGERANT CONTROL Thermostatic Expansion Valve

Condensing Pressure Regulator on URC-22F

REFRIGERANT CHARGE (w/URC-22F) R-404A, 22 lb. 4.3 oz. (10,100g)

(Icemaker 14 lbs. 8.8 oz. Cond. Unit 9 lb. 11.2 oz.)

DESIGN PRESSURE High 467PSIG, Low 230PSIG

P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-out ( Internal )

COMPRESSOR PROTECTION Auto-reset Overload Protector ( Internal )

REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch

LOW WATER PROTECTION Float Switch

ACCESSORIES -SUPPLIED N/A

-REQUIRED Ice Dispenser or Ice Storage Bin, Remote Condenser Unit

OPERATING CONDITIONS VOLTAGE RANGE 187 - 253 V

AMBIENT TEMP. 45 -100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 10 - 113 PSIG

ENG.F-011.1.0205

3. KM-1601MRH3 with URC-21F

AC SUPPLY VOLTAGE 208-230/60/3

AMPERAGE 8.4 A ( 5 Min. Freeze AT 104°F / WT 80°F)

MINIMUM CIRCUIT AMPACITY 20 A

MAXIMUM FUSE SIZE 20 A

APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *1471 (667) 1448 (657) 1354 (614)

Reference without *marks 80 1453 (659) 1417 (643) 1290 (585)

90 1448 (657) *1392 (631) 1277 (579)

100 1408 (639) 1365 (619) 1171 (531)

SHAPE OF ICE Crescent Cube

ICE PRODUCTION PER CYCLE 28.0 lbs. (12.7 kg) 1440 pcs.

APPROXIMATE STORAGE CAPACITY N/A

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 2640(4.6) 2410(3.9)

WATER gal./24HR (gal./100 lbs.) 267(19.2) 491(33.4)

EXTERIOR DIMENSIONS (WxDxH) 30" x 27.4" x 41.7" (762 x 695 x 1059 mm)

EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear)

WEIGHT Net 259 lbs. (117 kg), Shipping 316 lbs. (143 kg)

CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

3/8" OD Tube

CUBE CONTROL SYSTEM Float Switch

HARVESTING CONTROL SYSTEM Hot Gas and Water, Thermistor and Timer

ICE MAKING WATER CONTROL Timer Controlled. Overflow Pipe

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model CS18K6E-TF5

CONDENSER Air-Cooled Remote, Condenser Unit URC-21F

EVAPORATOR Vertical type, Stainless Steel and Copper

REFRIGERANT CONTROL Thermostatic Expansion Valve

Condensing Pressure Regulator on URC-21F

REFRIGERANT CHARGE R-404A, 24 lb. 4.0 oz. (11,000g)

(Icemaker 14 lbs. 8.8 oz. Cond. Unit 9 lb. 11.2 oz.)

DESIGN PRESSURE High 467PSIG, Low 230PSIG

P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-out ( Internal )

COMPRESSOR PROTECTION Auto-reset Overload Protector ( Internal )

REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch

LOW WATER PROTECTION Float Switch

ACCESSORIES -SUPPLIED N/A

-REQUIRED Ice Dispenser or Ice Storage Bin, Remote Condenser Unit

OPERATING CONDITIONS VOLTAGE RANGE 187 - 253 V

AMBIENT TEMP. 45 -100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 10 - 113 PSIG

Note: We reserve the right to make changes in specications and design without prior

notice.

4. KM-1601MRH3 with URC-22F

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 208-230/60/3

AMPERAGE 8.4 A ( 5 Min. Freeze AT 104°F / WT 80°F)

MINIMUM CIRCUIT AMPACITY 20 A

MAXIMUM FUSE SIZE 20 A

APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *1486 (674) 1458 (661) 1366 (620)

Reference without *marks 80 1465 (664) 1422 (645) 1300 (590)

90 1458 (661) *1391 (631) 1280 (581)

100 1422 (645) 1365 (619) 1178 (534)

SHAPE OF ICE Crescent Cube

ICE PRODUCTION PER CYCLE 28.3 lbs. (12.8 kg) 1440 pcs.

APPROXIMATE STORAGE CAPACITY N/A

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 2640(4.55) 2460(3.97)

WATER gal./24HR (gal./100 lbs.) 267(19.2) 498(33.5)

CEC/CEE TIER LEVEL 2

ENERGY STAR YES

EXTERIOR DIMENSIONS (WxDxH) 30" x 27.4" x 41.7" (762 x 695 x 1059 mm)

EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear)

WEIGHT Net 259 lbs. (117 kg), Shipping 316 lbs. (143 kg)

CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

3/8" OD Tube

CUBE CONTROL SYSTEM Float Switch

HARVESTING CONTROL SYSTEM Hot Gas and Water, Thermistor and Timer

ICE MAKING WATER CONTROL Timer Controlled. Overflow Pipe

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model CS18K6E-TF5

CONDENSER Air-Cooled Remote, Condenser Unit URC-22F

EVAPORATOR Vertical type, Stainless Steel and Copper

REFRIGERANT CONTROL Thermostatic Expansion Valve

Condensing Pressure Regulator on URC-22F

REFRIGERANT CHARGE R-404A, 22 lb. 4.3 oz. (10,100g)

(Icemaker 14 lbs. 8.8 oz. Cond. Unit 7 lb. 11.5 oz.)

DESIGN PRESSURE High 467PSIG, Low 230PSIG

P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-out ( Internal )

COMPRESSOR PROTECTION Auto-reset Overload Protector ( Internal )

REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch

LOW WATER PROTECTION Float Switch

ACCESSORIES -SUPPLIED N/A

-REQUIRED Ice Dispenser or Ice Storage Bin, Remote Condenser Unit

OPERATING CONDITIONS VOLTAGE RANGE 187 - 253 V

AMBIENT TEMP. 45 -100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 10 - 113 PSIG

ENG.F-011.1.0205

B. Condenser Unit

1. URC-21F, URC-22F

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1 (Connection to Icemaker)

FAN MOTOR 115 V Total 2.6FLA 130W

EXTERIOR DIMENSIONS (WxDxH) 46-3/8" x 15-11/16" x 25-15/16" (1178 x 398 x 659 mm)

DIMENSIONS INCLUDING LEGS (WxDxH) 48-7/16" x 18-1/8" x 40-7/8" (1230 x 460 x 1039 mm)

EXTERIOR FINISH Galvanized Steel

WEIGHT URC-21F Net 158 lbs. (72 kg ) Shipping 169 lbs. ( 77 kg )

URC-22F Net 134 lbs. (61 kg ) Shipping 145 lbs. ( 66 kg )

CONNECTIONS - ELECTRIC Permanent - Connection

- REFRIGERANT Discharge Line 1-1/16"-12 UNF Fitting (#10 PARKER)

Liquid Line 5/8"-18 UNF Fitting (#6 PARKER)

CONDENSER Air-cooled, Fin and tube type

FAN MOTOR PROTECTION Thermal Protection

REFRIGERANT CONTROL Condensing Pressure Regulator

REFRIGERANT CHARGE URC-21F R-404A 9 lb. 11 oz. (4400g)

URC-22F R-404A 7 lb. 11.5 oz. (3500g)

DESIGN PRESSURE High 467 PSIG 32.2 Bar

OPERATING CONDITIONS VOLTAGE RANGE 104 ~ 127 VAC

AMBIENT TEMP. -20 ~ 122 °F

ACCESSORIES -SUPPLIED Leg 2 pcs

Hex. Head Bolt w/Washer 8 x 16 8 pcs

Hex. Nut 8 8 pcs

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