Hotpoint Aquarius Plus+ WD640P Bedienungs- und Montageanleitung

Information

Indesit Company Ltd

Service

Hotpoint

Aquarius Plus+

Washer Dryers

Model Commercial

Code

WD640P 31130

WD640G 31131

WD640T 31129

WD645A 31132

with '3 phase' Motor

5407187 Issue 8 March 2007

SAFETY NOTES & GENERAL SERVICING ADVICE

1. This manual is NOT intended as a comprehensive repair/maintenance guide to the appliance.

2. It should ONLY be used by suitably qualified persons having technical competence applicable

product knowledge and suitable tools and test equipment.

3. Servicing of electrical appliances must be undertaken with the appliance disconnected (unplugged)

from the electrical supply.

4. Servicing must be preceded by Earth Continuity and Insulation Resistance checks.

5. Personal safety precautions must be taken to protect against accidents caused by sharp edges on

metal and plastic parts.

6. After servicing the appliance must be rechecked for Electrical Safety. In the case of appliances which

are connected to a water supply (i.e.: Washing Machines, Dishwashers & Food Centres etc.) checks

must be made for leaks from seals gaskets and pipe work and rectification carried out where

necessary.

7. It can be dangerous to attempt 'DIY' repairs / maintenance on complex equipment and the Company

recommends that any problem with the appliance is referred to its own Service Organisation.

8. Whilst the Company has endeavoured to ensure the accuracy of the data within this publication they

cannot hold themselves responsible for any inconvenience or loss occasioned by any error within.

9. This appliance is manufactured with a '3 phase' motor and uses a different type of power

module.

This power board is fitted with a large aluminium heat sink which remains live after the power

is disconnected.

Under no circumstances should the board be removed under the time shown below in Fig 1.

Alternative 'quick methods' of discharging the board SHOULD NOT be used or attempted !

IMPORTANT SAFETY NOTE

Risk of Electric Shock

The metal heatsink fitted on the

Power Module may hold an

electrical charge for a short period

after switching off the machine.

Allow 5 minutes after

disconnecting the machine from

the electrical supply before

commencing ANY work.

INDEX

Safety & Servicing Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Manufacturing Date Code Chart / Serial Number Explanation . . . . . . . . . . . . . . . . . . . . . . .4

Development History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9

Console Display, Controls, Demo Mode & Programmes. . . . . . . . . . . . . . . . . . . . . . . 10 - 16

Three Phase Power Module Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Three Phase Motor Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Wiring Details

Wiring Connections & Wiring Diagram - Before D.C. 40 . . . . . . . . . . . . . . . . . . . 19 - 20

Wiring Connections & Wiring Diagram - After D.C. 39, Before Date Code 45 . . 21 - 22

Wiring Connections & Wiring Diagram - After D.C. 46 . . . . . . . . . . . . . . . . . . . . 23 - 24

Wiring Connections & Wiring Diagram - After Serial No. 60508.0000. . . . . . . . . 25 - 26

Wiring Diagram Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

EEProms & Diagnostics & Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 32

Dismantling Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 - 41

EEProms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

MANUFACTURING DATE CODE REFERENCE CHART

This example shows that the machine was manufactured in May 2003:

SERIAL NUMBER / INDUSTRIAL CODE EXPLANATION

1986 1987 1988 1989 1990 1991 1992 1993

1994 1995 1996 1997 1998 1999 2000 2001

2002 2003 2004 2005 2006 2007 2008 2009

Jan 01 13 25 37 49 61 73 85

Feb 02 14 26 38 50 62 74 86

March 03 15 27 39 51 63 75 87

April 04 16 28 40 52 64 76 88

05 17 29 41 53 65 77 89

June 06 18 30 42 54 66 78 90

Jul

07 19 31 43 55 67 79 91

Aug 08 20 32 44 56 68 80 92

Sept 09 21 33 45 57 69 81 93

Oct 10 22 34 46 58 70 82 94

11 23 35 47 59 71 83 95

Dec 12 24 36 48 60 72 84 96

Date Code 17 120054

Serial Number Example

3 10 02 0895

Four remaining digits = Build number that day 895th built

Third two digits = Day of manufacture 2nd of month

Second two digits = Month of manufacture October

First digit = Year of manufacture 2003

Industrial Code Example

37 24455 0010

Last four digits = 0000 original production.

Second five digits = COMMERCIAL CODE*

First two digits = Factory of origin

* Vital for correct model information and system identification

Other numbers denote major production changes

DEVELOPMENT HISTORY

September 2004 Aquarius Plus+ versions WD640 / WD645 enter full production.

Date Code 33

April 2005 Models WD640 & WD645

Date Code 40 Change to Cold Fill and deletion of heater box fluff filter.

On 25th April 2005 (Date Code 40), this range of washer dryers changed from

Hot and Cold Fill to Cold Fill only. Along with this change a modification was

made to the tumble dryer heater box assembly with the introduction of a

straight heating element, this to improve the air flow through the heater box.

This change enables the removal of the heater box fluff filter and deletion of the

flushing valve and hose. The thermistor, one-shot cut out and fan assembly are

not affected. The 4-way valve is replaced by a 3-way valve and the hot supply

hose is deleted.

A new file setting (EEPROM) is used for cold fill machines but the consumer

programmes remain the same for both Hot and Cold and Cold fill machines, the

changes to the heater box assembly does not effect the EEPROM file settings.

All parts that are affected with these changes are listed on Partfinder along with

a Special Notice.

October 2005 Models WD640 & WD645

Date Code 46 Change to 3.5 software along with a new PCB and programme settings file.

The dryer heater box connections J10 also changed with the introduction of the

new PCB. The fan motor connections move from J10 connector to a separate

connection on J16.

May 2006 Models WD640 & WD645

S/N 60508.0000 Re-introduction of flushing valve style heater box assembly.

On 8 May 2006 (Serial Number 60508.0000) the flushing valve and fluff filter

was re-introduced in production, along with spiral element, metal fan,

externally mounted dryer motor and thermal fuse cable which is attached to the

heater box upper casing in place of the one shot cut-out device.

A new file setting (EEPROM) was introduced for quality improvement during

this period. The Cotton fabric drying cycle heat default setting originally Low

Heat has changed to High Heat.

SPECIFICATIONS

Models Covered WD640, WD645 Washer Dryers

Colours P = Polar, G = Graphite, T = Sandstone, A = Aluminium

Country of Origin Great Britain

Electrical Supply 230 Volts AC @ 50Hz Fuse 13amp

Energy Energy Class: B

Washing Performance Class: A @ 40°C

Energy Consumption 1.02 kWh / Cycle @ 60°C Cotton

Water Consumption 55 litres @ 60°C Cotton

Wash Load 6 kg Cottons

Washing & Drying Load 5.0 kg Cottons

Spin Speed 1400 rpm maximum

Control PCB 220/230Volt 50/60Hz Type Merloni EVO 2

Wash Heater 1800 Watts @ 230 volts Resistance 30 Ω approx.

Dryer Heater 1200 Watts @ 230 volts Resistance 43 Ω approx.

Thermistor NTC - Wash Resistance: 20 KΩ@ 20°C

Thermistor NTC - Dryer Resistance: 26 KΩ@ 20°C

Water Supply Hot & Cold Valves - Coil Resistance 3.8 KΩ

Max Pressure = 1 Mpa (10bar)

Minimum Pressure = 0.05 Mpa (0.5bar)

Motor - Wash 3 Phase 230V 50Hz AC

Motor - Dryer Fan 230 Volt 50 Hz Resistance approx. 45 Ω

Pump 2 Pole Synchronous

220 / 240 Volt 25 Watt, Resistance = 165 Ω

Maximum Head 1.4 metres

Flow rate @ 0.9 metres / 30 Litres per minute

Door Lock P.T.C. Bimetallic - Time Delay approximately 2 minutes

Torque Settings Outer Drum = 8Nm

Upper Balance Weight = 18 Nm

Lower Balance Weight = 24 Nm

Heater Box to Drum = 12Nm

Heater Box Top to Bottom = 8Nm

Dimensions Height 850 mm Width 595 mm

Depth 600 mm Weight 66 kg. Packed approx. 69 kg

INSTALLATION

Unpacking

1. Unpack the washing machine.

2. Check whether the washing machine has

been damaged during transport. If this is

the case, do not install it.

Remove the polystyrene base

The vertical block part of the base (see below)

should have stayed intact when the base was

removed. If it has broken off and is still inside

the machine, carefully lay the machine on its

side, onto the polystyrene top cap and then

remove the block.

Warning:

Packaging materials are not childrens toys.

Remove the transit fixings

Follow these instructions to remove the TWO

transit fixings. IMPORTANT: Situated one either

side of the rear panel, both transit bolts

(complete with spacers) MUST be removed

before use.

Failure to do so may cause damage to the

machine!

1. Use a crosshead

screwdriver to

remove the plastic

cover.

Vertical block

polystyrene

base

For safety, replace both plastic covers over

the holes left by removing the two bolts.

Levelling

1. Install the washing machine on a flat sturdy

floor, without resting it up against walls,

cabinets etc.

2. Compensate for any unevenness by

tightening or loosening the adjustable front

feet. The angle of inclination, measured

according to the worktop must not

exceed 2°.

Levelling the appliance correctly will provide it

with stability and avoid any vibrations, noise

and shifting during operation. If it is placed on

a fitted or loose carpet, adjust the feet in such

a way as to allow enough room for ventilation

beneath the washing machine.

2. Unscrew the bolt

using a 13 mm

spanner.

3. STOP when 3

threads can be

seen.

4. Hold, slide and pull

to remove.

! It is important the

transit bolt and

spacer come out

intact

(see image left).

Connecting to the Water Supply

WARNINGS:

The temperature of the hot water supply

should ideally be 60°C and no higher than

70°C as this could cause damage to the

laundry and the machine. Applies to

products produced prior to D.C. 40.

Do not connect the machine to a single

outlet instantaneous water heater.

The hot and cold water pressure should be

between 3 and 150 psi (21 - 1034 kPa).

Incorrect pressures could lead to flooding.

The water supply taps should be accessible

when the machine is installed.

Before connecting the fill hoses, check that

water is running from the water supply taps

you will use for the machine.

Connect the washing machine to the water

supply using the fill hoses fitted to the

machine.

Do not use old hoses.

Hot & Cold Fill - Cold fill only from D.C. 40

1 Unclip the grey and blue fill hoses from the

back of the machine.

2 Connect the free end of the grey fill hose

to the HOT water supply (see Fig. 1).

Connect the free end of the blue fill hose

to the COLD water supply.

3 Turn on the water supply and check for

leaks. If there is a leak, turn off the water

supply, remove the connector and check

that the sealing washer is in place.

Refit the connector and tighten it.

Turn on the water supply.

4 When moving the machine into its final

position, make sure that the hoses are not

trapped or kinked.

Fig. 1 Fig. 2

If the fill hoses are too short:

Longer fill hoses are available. Remove the

existing fill hoses from the inlet valves on the

back of the machine and fit the new longer fill

hoses as shown above with the angled ends of

the hoses connected to the machine

(see Fig. 2).

If no hot water supply is available or the hot

water pressure is low, a cold fill adaptor

(Fig. 3) and fitting instructions are available.

Applies to products produced prior to D.C. 40.

Electrical Connections

Before plugging the appliance into the

mains socket, make sure that:

- the socket is earthed and in compliance

with the applicable law.

- the supply voltage is included within the

values indicated in the Specifications page.

- the socket is compatible with the washing

machines plug. If this is not the case,

replace the socket or the plug.

Location

! The washing machine should not be

installed in an outdoor environment, not

even when the area is sheltered, because it

may be very dangerous to leave it exposed

to rain and thunderstorms.

! When the washing machine is installed, the

mains socket must be within easy reach.

! Do not use extensions or multiple sockets.

! The power supply cable must never be bent

or dangerously compressed.

! The power supply cable must only be

replaced by an authorised engineer.

DRAINAGE CONNECTIONS

Take care when you remove the drain hose

from the clips on the back of the machine.

All machines are tested with water before they

leave the factory so a small amount of water

may still be in the hose.

Do not remove the hooked end support from

the GREY drainage hose when using any of

the drainage methods detailed below.

You may need to reposition it as required

along the drainage hose.

For drainage into a standard work top sink,

ensure the outlet pipe has a minimum

diameter of 32 mm. If the sink is inset, the front

edge of the basin must be less than 75 mm

from the front edge of the worktop, so that the

drain hose will hook securely into the sink.

Unclip the drainage hose from the back of the

machine and hook over into the sink. Make

sure that the sink is free of any obstructions

and that the sink plug can not fall into the sink,

preventing the water from draining away

freely. Pumped out water may be very hot.

We recommend one of the following drainage

methods:

Stand pipe Fig. 1 1 Make sure that the

standpipe has a

minimum diameter

of 38 mm.

2 Remove the

drainage hose from

the clips on the

back of the

machine.

3 Make sure that the

top of the standpipe

is positioned at

least 500 mm from

the floor (see

Fig.1).

Use the plumbing

indicator line label

on the back of the

machine as a

guide.

4 Place the drainage hose approximately

100 mm into the standpipe.

500 mm

Extending the drainage hose

If the GREY drainage hose is too short, a

longer drainage hose is available from our

Genuine Parts & Accessories Mail Order

Hotline.

WARNING!

The company denies all liability if and when

these warnings are not respected.

The first wash cycle

Once the appliance has been installed and

before you use it for the first time, run a

wash cycle without detergent and no

laundry, setting the 90°C programme

without a pre-wash cycle.

Under Sink

Waste System

Fig.2

Fig.3

1 Cut out the

membrane, bung or

blanking plug (see

Fig. 2).

2 Unclip the drainage

hose from the back

of the machine.

3 Move the hooked

end support along

the drainage hose

as required.

4 Attach the drainage

hose securely to

the under sink

drainage unit, using

a hose clip (see

Fig. 3).

5 Raise the hooked

end support uptoat

least 800 mm to

avoid water being

drawn back into the

machine.

cut

off

end

Hose clip

CONSOLE PANEL

On-Off / Selecting a Programme

The machine is switched on by pressing the 'On/Off' button for 3 seconds. All the indicator lights will

light up for a few seconds and the 'Door Locked' indicator light will flash once.

Turn the programme selector dial to the desired programme. Load the laundry and detergent.

Select the options you require.

Press the 'Start/Cancel' button for 3 seconds to start the programme.

To Stop or Change a Programme

Press the 'Start/Cancel' button for 3 seconds. Select 'Pump Out' on the programme selector dial.

When the machine has finished emptying, turn the programme selector dial to the new programme.

Press the 'Start/Cancel' button to start the programme.

If you cancel a hot wash programme, take care when removing the laundry, it might still be very hot.

Progress Indicator Lights

These will light up when you choose a programme, to indicate the progress of the selected

programme. When started, the first light in the cycle will stay lit and as the programme progresses,

successive lights will come on until the programme finishes.

Door Locked Indicator Light

The 'Door Locked' indicator light will come on two seconds after you press the 'Start/Cancel' button

and will stay lit throughout the both Wash and Drying programmes. A short time after the

programme has finished the indicator light will go out and you can then open the door.

Selected programmes will not start if the door is not closed properly, the 'Door Locked' indicator light

will flash to show this. Push the door shut until you hear the catch click.

Option

Buttons Door Locked

Indicator Light

Programme

Listing Progress Indicator

Lights

Variable

Temperature Variable

Spin Programme

Selector

Digital

Display

On/Off

Start/Cancel

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