HS 311 Bedienungsanleitung
PHONE (888) 352-1213 • FAX (708) 352-6593 • McCook, IL
SERIAL #:
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WARNING
MODEL 311
TIE ROD STYLE WALL MOUNTED JIB CRANE
OWNER'S MANUAL
Table of Contents
Secon Page Number
Important Informaon and Warnings……………………………………………………….... 3
Technical Informaon and Specificaons........................................................ 4
Crane Terms……………………………………………………………………………...................... 5
Installaon Instrucons……………………………………………………………………………..... 8
Tight Wire Kit (If Applicable).................………………………………........................... 11
Operaon Introducon.................................................................................... 12
Shall’s and Shall Not’s for Operaon…………………………………………………............ 13
Maintenance Inspecon………………………………………......………………………………... 14
Lubricaon.….……………………………………………………………………………………........... 15
Troubleshoong.….……………………………………………………………………………………... 16
Warranty............….……………………………………………………………………………………... 17
Parts Informaon............….…………………………….…………………………………………... 18
Parts Breakdown............….…………………………….……………………………………….…... 19
ONLY COMPETENT ERECTION PERSONNEL FAMILIAR WITH STANDARD FABRICATION PRACTICES
SHOULD BE EMPLOYED TO ASSEMBLE HANDLING SYSTEMS CRANES BECAUSE OF NECESSITY IN
INTERPRETING THESE INSTRUCTIONS. HANDLING SYSTEMS IS NOT RESPONSIBLE FOR QUALITY
OF WORKMANSHIP PERFORMED DURING CRANE INSTALLATION.
WARNING
ALL HANDLING SYSTEMS EQUIPMENT IS NOT DESIGNED FOR OR MADE FOR TRANSPORTING HU-
MANS. FAILURE TO COMPLY WITH ANY ONE OF THE LIMITATIONS STATED IN THIS CRANE MAN-
UAL CAN RESULT IN PROPERTY DAMAGE, INJURY, OR DEATH. PLEASE TAKE ALL NECESSARY
PRECAUTIONS DURING INSTALLATION.
WARNING
CONSULT WITH A QUALIFIED STRUCTURAL ENGINEERED TO DETERMINE IF YOUR SUPPORT
STRUCTURE IS ADEQUATE TO SUPPORT THE LOADS GENERATED BY ANCHOR BOLT FORCE,
OVERTURNING MOMENT, OR AXIAL LOAD OF YOUR CRANE.
WARNING
CRANE CANNOT BE UTILIZED AS A GROUND: A SEPARATE GROUND WIRE IS REQUIRED.
WARNING
DO NOT MODIFY CRANE IN ANY WAY. ANY ALTERATIONS DONE IN THE FIELD WITHOUT CONSENT
FROM HANDLING SYSTEMS WILL VOID ALL WARRANTY.
WARNING
KEEP HANDS
CLEAR OF
ROTATING
PARTS!
DANGER
OVERLOADING AND IMPROPER USE CAN RESULT IN INJURY
WARNING
• MANUAL MUST BE FULLY READ AND
UNDERSTOOD BY QUALIFIED ERECTION
PERSONNEL PRIOR TO INSTALLATION AND USE
OF PRODUCT.
• CRANE IS NOT DESIGNED FOR AND SHOULD
NOT BE USED FOR LIFTING OR TRANSPORTING
HUMANS
• CRANE CAN NOT BE UTILIZED AS A GROUND.
• DO NOT FIELD MODIFY CRANE IN ANY WAY
• CONSULT WITH QUALIFIED STRUCTURAL ENGINEER
TO DETERMINE IF JIB CRANE SUPPORT STRUCTURE
IS ADEQUATE BASED ON THE LOADS GENERATED BY
THE JIB CRANE
WARNING
3
Technical Information and Specifications
Product Code for Tie Rod Jib
(Tie Rod Jib includes 752 fitting kit, boom, stem, boom/tie rod connection hardware, end
stops, and end stop hardware. Mounting hardware is supplied by others.)
Product Code for Tie Rod Jib Fitting Kit
(Fitting Kit includes fittings only. This kit is for customers providing boom, tie rods, con-
nection hardware, mounting hardware, etc.)
4
Crane Terms
Anchor Bolts: Large steel bolts used to mount a base mounted pillar jib crane to the H.S.I. recommended foun-
dation.
Boom: The horizontal beam on which the hoist trolley travels.
Fitting Centers: The distance, centerline to centerline, between two support brackets (fittings) of a wall mounted
jib crane.
Capacity: The maximum live weight that the crane is designed to support.
End Stops: Bolted to each end of the boom to prevent the trolley from falling off of the beam.
Foundation: For free standing pillar base mounted jibs. Foundations are used to support the jib and prevent it
from tipping over.
Gussets: Reinforcing plates used to stiffen mast at the base plate.
Head: Houses the roller, and lowers the crushing forces that are imposed on the mast.
Height Under the Boom (H.U.B.): The distance from the finished floor to the underside of the crane boom. To
find the under- boom, take the height of the load, plus the distance the load is lifted, plus the headroom require-
ments of the hoist/trolley and any attachments. Extra room aside from mandatory room needed could be helpful.
Mast: The vertical member of the jib, which supports the crane. Pillar jibs have round pipes as masts.
Overall Height: The highest point of the jib crane (including any hardware). A minimum clearance (usually 3”) is
required from any overhead obstruction.
Hoist: The actual lifting mechanism (powered by electric, air, or manual movement) that hangs from the trolley
that rides on the boom of a jib crane.
Trolley: The mechanism that travels back and forth on the crane boom (powered by electric, air, or manual
movement) which the hoist hangs from.
Overturning Moment: The overturning moment is the force applied to the mounting structure of a sefl-support-
ing pillar jib. This load is created by suspending a load from the boom, and is greatest at full load, at the very end
of the boom.
Rotation Stops: Limits the rotation of a pillar base mounted jib crane boom (which are standard at 360°). Stops
are field welded to the mast.
Span: The span for a pillar base mounted jib crane is the distance from the center of the mast to the end of the
boom. The span for a column mounted crane is measured from the face of the mounting surface to the end of the
boom. The span for a mast type jib crane is measured from the center of the vertical mast to the end of the
boom.
Thrust and Pull: Thrust and Pull are forces applied to a wall/column mounted jib cranes support structure. Thrust
is the pushing force exerted on the structure, and pull is the tensile, or pulling force. Thrust and Pull are equal to
each other (but opposite in direction), and are given for maximum at full load at the end of the boom.
Clear Span: The measurement between the end stops on a crane boom.
Hook Travel: The distance that the hook on the hoist travels.
In order to better understand jib cranes, here are the commonly used terms that are used to specify and design jibs.
5
6
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7
Pre-Installation
1. WARNING There must be an adequate wall, column, or truss to support the jib crane. Consult
a qualified structural engineer to determine if the support structure is adequate to support the
thrust and pull of your crane (See Crane Drawing for Thrust and Pull)
2. Ensure there will be sufficient clearance (3” minimum) above the boom throughout the rotation.
3. Check jib crane for physical damage due to shipping.
4. Ensure all capacity stickers and warning labels are clearly visible and properly affixed.
5. Check packing list to ensure no parts have been lost prior to initiating assembly of crane.
6. See Jib Crane Drawing for bolt locations and dimensions.
7. Read entire manual before installing the crane.
Installation
1. WARNING If multiple cranes were ordered, locate stamped serial number on each crane part
for proper part matching during installation. Although crane parts may appear to be identical,
each crane is assembled and built separately. All parts that do not have the same stamped
serial number may not line up properly for installation.
2. Reference Jib Crane Drawing included in the crane information packet.
3. Make sure the support structure (COLUMN) is plumb for installation. Prepare the COLUMN for
jib fittings.
4. Use the Crane Drawing as a guide to determine the bracket hole layout for the TOP FITTING
bracket and BOTTOM FITTING bracket. Make sure the bracket holes are properly
aligned.
5. Drill bolt holes for the TOP FITTING bracket and BOTTOM FITTING bracket, and bolt
them to supporting structure (COLUMN). Do not torque bolts until brackets are plumb.
See Figure 1. Note: Hardware to bolt fittings to COLUMN is supplied by others.
6. Plumb TOP FITTING and BOTTOM FITTING through pivot holes. If necessary, shim between
COLUMN and fittings (shims by others).
8
Figure 1Plumbing brackets
UPPER WALL BRACKET
LOWER WALL BRACKET
9
8. Bolt the TOP FITTING to tie rod, and bolt BOTTOM FITTING to BOOM. Bolt the
BOOM END FITTING to the BOOM & to the other end of the tie rod. (See Figure 2) Refer to
Jib Crane Drawing for hardware sizes, locations and quantities. For torque values, see Table
1.
10.
BOTTOM FITTING to BOOM
Raise jib into position and insert pivot bolts. Secure pivot bolts with hexnut. (see Figure 3)
Figure 2 Fitting to tie rod and boom assy
TOP FITTING to Tie Rod BOTTOM FITTING to BOOM BOOM END FITTING to BOOM
Figure 3 Insert Pivot Bolts
(4) HEX BOLT/SPLIT LOCK WASHER/HEX NUT REQUIRED
LOWER KNUCKLE ASSEMBLY
BOOM
OR
OR
UPPER KNUCKLE
ASSEMBLY
OR
OR
BOLT DIA. TORQUE
1/4" - 20 6 FT./LBS.
3/8" - 16 20 FT./LBS.
1/2" - 13 50 FT./LBS.
5/8" - 11 95 FT./LBS.
3/4" - 10 175 FT./LBS.
7/8" - 9 300 FT./LBS.
TABLE 1 - TORQUE SPECIFICATIONS
10
11.Check jib for plumbness by permitting crane to swing freely. Make adjustments by shimming
where needed. Elevation of BOOM may be adjusted by loosening or tightening NUTS on the
RODS. Make adjustments where needed.
12.Ensure all fittings are greased.
13.Check Rotation of jib for alignment, binds, or slow downs. Make sure all obstructions or inter-
ferences are removed.
14.If applicable, install MECHANICAL ROTATION STOPS (See Figure 4 ).
15.Bolt two inner END STOPS to BOOM. Slide trolley hoist on BOOM, then bolt two remaining
END STOPS to BOOM. Move END STOPS to correct location if needed. (For units with Tight
Wire Kit, refer to Page 11).
Figure 4 Rotation Stops
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