Hussmann IMPACT D5ELE Kurzanleitung

For MediumTemperature Merchandisers

D5ELE/D5EE END CASES

TO D5 PARENT CASE

JOINING INSTRUCTION

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Be sure Merchandisers have

been leveled according to the

installation instructions.

Carefully unpack and inspect

the Joint Kit making sure

there is no breakage or

damage.

1REMOVING SHIPPING BRACES .

Remove Bolts,Washers and

Nuts fromShipping Braces.

Then remove the shipping

brace Brackets. See Figure 1

and Detail A.

After removing the braces

and brackets, make sure to

replace the screws that hold

the top panels in place.

July, 2000

P/N 407199

JOINT KIT

Fig. 1. Removing Shipping Braces

SideView

Bracing

PARTS LIST

Item Quantity Description

19" Front 23" Front

1. 11 Gasket 1/2x 1/2x 60

2. 11 Gasket 1/2x 15/8x 120

3. 44 Joining Brackets

4. 12 12 Hex Washer Head SM Screw 3/410 -16

524 Cap Screw 5/16 -18 x 4

6. 24 Flat Washer 5/16

7. 88 Cap Screw 1/4 - 20 x 1

8. 88 Flat Washer 1/4

9. 22 Cap Screw 5/16 - 18 x 21/2

10. 44 Flat Washer 5/16

11. 22 Lock Washer 5/16

12 22 Hex Nut 5/16 - 18

13. 22 Threaded Rod 1/2 -13 x 15

14. 44 Flat Washer 1/2

15. 44 Hex Nut 1/2 -13

16. 11 Butyl Tape

17. 22 Splashguard Joint Support

18. 88 Hex Head Sheet metal Screw #8 x 1/2

Note: Nut retainers are factory installed in the left end, and alignment pins are factory installed in the right end of each

merchandiser.

Detail A

Sheet Metal

Screws

P/N 407199

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

2REMOVING CASE COMPONENTS.

Remove shelves (if they are

installed), display racks, pans,

front shelf supports and front

air grilles from the right end.

Remove the rear panels at the

RIGHT end:

Remove the lower back

panel first by lifting up from

its bottom edge and out. Do

not use sharp tools.

Remove the rear panels at

the RIGHT end:

Lift the upper back panel up

and out.

See Figure 2.

3Check that the Nut Retainers

are in place in the bottom of

the merchandiser at locations

shown in Figure 3.

Fig. 2. Removing Components from Case

Retainer Clips here

both sides.

(2) on D5ELE

(4) on D5 EE

See Detail “B”

page 5.

Fig. 3. Locating Nut Retainers

4Apply Gasket - 1 in the hori-

zontal recess across the bottom

and up front to cover slots.

Apply Gasket - 2 to cover

foam -to- metal gap at rear

and across top as shown. Lap

gaskets at lower corners.

Check that there are no gaps

between gasket and merchan-

diser.

Do not stretch gasket, espe-

cially around corners.

Do not butt gaskets; always

overlap joints.

Remove paper backing after

gasket is applied.

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.) 3

D5ELE/D5EE END CASES TO D5 PARENT CASE

JOINING INSTRUCTION P/N 407199

Fig. 4. Installing Gasket

23”

Gasket

D5 Parent

Case

5Move second merchandiser

against first, mating alignment

pins with corresponding holes

NOTE: WHEN BOLTING THE CASES

TOGETHER, BE SURE TO FOLLOW

THE SEQUENCE SHOWN BELOW IN

FIGURE 5 AND ON PAGE 5.

6Install (4)

Joining Brackets - 3, using

Screws - 4 as shown in

Figure 5 below.

P/N 407199

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Model D5ELE

End Case

Model D5L

Parent Case

Joining

Brackets

(1) each on

Parent case Joining

Brackets

(2) on

End Case

Fig. 5. Sequence of bolting cases together

TopView

Joining Brackets

(3) Screws each

6Fasten fronts together using

Cap Screw – 5 and Flat

Washers – 6. Tighten only

until front panels touch. Do not

tighten fully. See Detail B.

7Use Cap Screws – 7 with

Flat Washers – 8 to draw

merchandisers together at

rear. Start at the bottom,

below the coil baffle, then

middle, then top; tighten until

gaskets are compressed. See

Detail C.

8Use Cap Screws – 9 with

Flat Washers – 10, Lock

Washers – 11 and Hex Nut -

12 to join and bolt merchand-

isers together at rear top. See

Detail D.

9Draw canopies together using

Rod – 13 through top shoe,

and Washers – 14, and

Nuts – 15 on each end of rod

Stop when canopies touch.

See Detail E.

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.) 5

Retainer Nut

12 13 14

811

13 14 15

Alignment

D5EE Case Model

Detail B Detail B

Detail C

Detail E

Detail D

Detail E

Fig. 6. Bolting CasesTogether

14 15

Detail E

D5ELE/D5EE END CASES TO D5 PARENT CASE

JOINING INSTRUCTION P/N 407199

Detail C

Detail B

DETAIL D

Detail D

Detail E

P/N 407199

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

10Apply Butyl Tape –16

across bottom joint, extend-

ing up at back and front. Use

field-supplied silicone in any

gap between front support

brackets. See Figure 7.

11Refer to I/O manual to install

splashguard brackets.

Install Splashguard Joint

Support –17 using

Screws –18.

See Figure 8.

12Install splashguards and

lower front panels according

to I/O manual. See Figure 9.

Fig. 7. Applying the ButylTape

Fig. 9. Installing Splashguards

Fig. 8. Installing Splashguard Retainers

Typical both sides

13Refer to Poster 389043 or

I/O manual or to remove and

install top rail and bumpers.

Install upper bumper and bumper

trim on end of case both sides.

Push into place. Slide internal

bumper trim under end of upper

bumper. Install full length

bumpers and trim flush and offset

across joints, making sure no gaps

exist between sections. Push into

place.

Install lower bumper on end case

both sides. Push into place. Add

full length bumpers flush with

bumper and offset across joints,

making sure no gaps exist

between sections. Push into place.

Install top rail on end case both

sides; push front down over color

panel until snap, then push rear

over light channel until snap.

Add full length top rail flush and

offset across joint.

REFRIGERATE CASE LINEUP AND

LAST SECTIONS FOR AT LEAST 6

HOURS.

Before installing last sections, tap the

right end of top rail and bumpers to

close any gaps. Measure between

right end and installed rail or bumper.

Use a miter box and fine-toothed saw

to cut last bumpers to length.

Before installing last section of upper

bumper, install internal trim flush to

right end, then install cut bumper.

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

P/N 407199

D5ELE/D5EE END CASES TO D5 PARENT CASE

JOINING INSTRUCTION

Fig. 10. Installing Bumpers andTop Rails

Top Rail

Bumpers

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