Hussmann IMPACT D5RRI Bedienungsanleitung

D5RRI and D5RRIS

Rear Roll-in Dairy

Instruction for

Installing Ends

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

P/N 0435046

February, 2003

PARTS LIST

Item Quantity Description

D5RRI D5RRIS

1. 7 5 Nut Retainer 5/16 -18 (LEFT ENDS ONLY)

2. 1 1 Gasket 1/2x 1 x 180 (4572 mm)

3. 1 1 Gasket 1/2x 15/8x 180 (4572 mm)

4. 1 1 End Assembly

5. 7 5 Flat Washer 5/16

6. 7 5 Lock Washer 5/16

7. 7 5 Cap Screw 5/16-18 x 21/2(64 mm)

8. 7 7 Plug Button

9. 1 1 Silicone Sealer

10. 1 1 Top Rail Starter (for non-metal top rail)

11. 2 2 Top Rail Trim (for metal top rail only)

12. 4 4 Screw 8 - 18 x 1/2SS Torx HD (for metal top rail only)

Optional End Protector

13. 1 1 End Protector

14. 10 10 Phillips Head Sheet Metal Screw 8 x 1/2(13 mm)

Optional End Bumper

15. 1 1 End Bumper Retainer

16. 6 6 Hex Head Sheet Metal Screw 10-16 x 3/4(19 mm)

17. 2 2 Bumper End Cap

18. 1 1 End Bumper

Note: Nut retainers are factory installed in the left end, and alignment pins are factory installed in the right end of each merchandiser.

NOTES:

• Be sure factory-installed nut retain-

ers and alignment pins are in place.

• Install optional shelf kits after end

has been joined.

1Remove front air grille and

honeycomb from the appropriate

end as shown in Figure 1.

Front

Air Grille

Front

Honeycomb

Figure 1. Remove Air Grille and Honeycomb

D5RRI

D5RRIS

Merchandisers

2LEFT ENDS ONLY:

Install Nut Retainers – 1 in

the left-hand end frame as

shown. Remove alignment

pins.

RIGHT ENDS ONLY:

Verify that factory installed nut

retainers are installed in the

right-hand end frame as shown

in Figure 2.

P/N 0435046

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Alignment Pins

D5RRI

Alignment Pins

D5RRIS

Figure 2. Verify Nut Retainer and Alignment Pin Installation

3Apply Gasket – 2 to the lower

assembly as shown in Figure 3.

On upper assembly, apply

Gasket – 3 to cover foam-to-

metal gap at rear and across top

as shown in Figure 3. Apply

Gasket – 3 to rear of uprights

on D5RRIS. Lap gaskets at

corners. Check that there are no

gaps between gasket and case.

• Do not stretch gasket,

especially around corners.

• Do not butt gaskets; always lap

joints.

• Remove paper backing after

gasket is applied.

• Gasket has high tack adhesive

and must be properly placed the

first time.

Installing Ends on D5RRI and D5RRIS

Rear Roll-in Dairy Merchandisers P/N 0435046

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Optional

Low Front

Standard

Note: Case To Be

Sealed And

Gasketed As Shown

21/2in. x 1/2x 60

1/2in. x 15/8x 120

D5RRIS

Figure 3. Apply Gaskets

D5RRI

Optional Low Front Standard Front

4Fasten End Assembly – 4 to

merchandiser using

Flat Washer – 5,

Lock Washer – 6 and

Cap Screw – 7 as shown in

Figure 4. Tighten until gaskets

are compressed.

After end assembly has been

tightened, insert

Plug Button – 8.

P/N 0435046

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Nut Retainer

7 Places for D5RRI and

5 Places for D5RRIS

Tighten Cap Screws in

order Shown

5678

Figure 4. Fastening End

5Apply a bead of Silicone – 9

where end and case join as

shown in Figure 5. Replace

honeycomb when silicone is dry.

Installing Ends on D5RRI and D5RRIS

Rear Roll-in Dairy Merchandisers P/N 0435046

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Apply Silicone Bead

Silicone Gun

Apply Silicone Bead

D5RRI

D5RRIS

Figure 5. Applying Silicone

FOR METAL TOP RAIL,

GO TO STEP 9.

Non-metal rail only.

6Starting at the left end of the

line-up, position the

Top Rail Starter – 10 as

shown in Figure 6.

Push the bottom portion of the

short top rail section down over

the color panel. It helps if you

lift the top with your other hand

as shown in Figure 7. You will

hear and feel the trim “snap”

into place.

NOTE: The trim must “snap” to be

properly positioned.

Use one hand to push the top

rail toward the rear of the case

while using the other hand to

“snap” the top section down

over the back edge as shown in

Figure 7. Again, be sure it

“snaps” into place.

7Install full length top rail flush

with starter and offset across

joint using the same procedures.

Continue installing the top rails

the length of the line up.

Do NOT install last section at

this time.

P/N 0435046

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

"Snap"

Push Lift

"Snap"

Push

Full Length

Section

Starter Repeat for

remainder

of lineup.

Figure 6. Position Top Rail Starter

Figure 7. Installing Rail

Figure 8. Install Full Length Rails

Once all except the last sections

of the top rail have been

installed, refrigerate the lineup

for at least six (6) hours.

The last sections of top rail

should be kept inside a

refrigerated case or cooler

during this time. This will

allow the top rails to contract.

8Go to the right end of the case

and tap the top rail to close any

gaps.

Measure between right end and

installed rail. Cut the last section

of top rail. Use a miter box and

fine-toothed saw to cut last top

rail to length. Install internal

trim flush to right end. Install

the last section of top rail.

Installing Ends on D5RRI and D5RRIS

Rear Roll-in Dairy Merchandisers P/N 0435046

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Top Rail

Starter

Full Length

Top Rail

Merchandiser

Joint

Using Miter Box

Top Rail

Figure 9. Installing Top Rail After Starter

For metal rail installation only.

9Place the Top Rail Trim – 11

flush to the end assembly.

Attach the trim using

Screws – 12 as shown.

P/N 0435046

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

DETAIL

Installing End Trim

(Metal Top Rails Only)

Optional End Protector

1Fasten End Protector – 13

with Screws – 14 as shown.

Screw locations will vary with

tread pattern.

Installing Ends on D5RRI and D5RRIS

Rear Roll-in Dairy Merchandisers P/N 0435046

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Contour End

Installing End Protector

Optional End Bumper

1Position End Bumper

Retainer – 15 against end

assembly as shown and check

for level. See illustration for

placement. Fasten with

Screws – 16 through

centerline groove.

2Place rear Bumper

End Cap – 17 over retainer

and slide the end cap forward

until it stops. Fasten using

Screw – 16. See detail.

3Slide End Bumper – 18 into

bumper retainer and back

against rear end cap.

4Place front

Bumper End Cap – 17 over

retainer and under bumper.

Mark location of front of end

cap. Remove end cap and slide

the bumper off. Slide the front

bumper end cap to mark and

fasten with Screw – 16.

5Hook the End Bumper – 18

over the retainer and push down

until it engages, front to back.

If installation will be too tight,

use a miter box and fine-toothed

saw to trim bumper before the

bumper is fully engaged. Once

engaged, the bumper is difficult

to remove without damage.

P/N 0435046

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Slide Bumper End Caps

Into Bumper Retainer

16 18

17 16

DETAIL

Andere Handbücher für IMPACT D5RRI

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