Hydro systems 113228R Bedienungsanleitung

Operating Manual•Mode D'Emploi

Bediehnungs Handbuch •Manual de Operación

Manual de operação • Manuale d'uso

Fluid Flow Range:

Débit d'eau:

Durchussmenge:

Caudal de trabajo:

Vazão Operativa:

Velocità di usso:

0.04 gpm to 20 gpm

0,15 l/mn to 76 l/mn

Injection Range

Dosage:

Dosierung:

Dosicación:

Injeção:

Dosaggio:

0.025% to 10%

1:4000 to 1:10

Operating Pressure:

Pression:

Druck:

Presión operativa:

Pressão operativa:

Pressione operativa:

5 to 100* psi

0,34 to 6,9 bar

*Specications vary by model.

*Les données techniques varient

selon les modèles.

* Technische Daten sind je nach

Modell unterschiedlich.

* Características técnicas varían

según modelo.

* Características técnicas variam

conforme o modelo.

* Le speciche variano a seconda

del modello.

Model 0.3%

Model 0.3% PAA

Model 2.5%

Model 2.5 % WSP

Model 5%

Model 10%

English: 2

Quick Start Up

Démarrage Rapide

Schnell Antrieb

Puesta en marcha rápida

Inicialização rápida

Part # 013825 Rev. G

↓

→

English

English: 3

English....................................................3-21

Français................................................22-32

Deutsch.................................................33-43

Español.................................................44-54

Português.............................................55-65

Italiano..................................................66-83

North America &

Global Headquarters:

Hydro Systems Company

3798 Round Bottom Road

Cincinnati, OH 45244

Phone: 513-271-8800

Fax: 513-271-0160

Toll Free: 800-543-7184

Europe, Middle East,

Africa, & India

Hydro Systems Europe

Unit 3, The Sterling Centre,

Eastern Road

Bracknell, Berkshire

RG12 2PW

Europe

Phone: +44 1344 488880

Fax: +44 1344 488879

Asia Pacic:

Hydro Systems Asia Pacic

Unit A

1 Kelham Place

Glendenning, NSW 2761

Australia

Phone: 612-9625-8122

Fax: 612-9625-8177

South America:

Hydro Systems South America

Rua Mogiana, 172,

Chacarras Reunidas,

Sao Jose Dos Campos,

Brasil

Phone: +55-12-3201-7707

Fax: +55-12-3201-7739

Hydro Systems Company Ofces:

English: 4

Installed directly in the uid supply line, the injector operates without electricity, using uid (water)

pressure as the power source. The uid drives the injector, which pulls the required percentage of

concentrate directly from the chemical solution container. Inside the Hydro Systems patented mixing

chamber, the concentrate is mixed with the uid, and the uid pressure forces the mixed solution

downstream. The amount of concentrate will be directly proportional to the volume of uid entering

the injector, regardless of variations in ow or pressure.

Fluid ow drives

motor piston.

Chemical does not

come in contact

with the motor.

Chemical is mixed

in the patented

mixing chamber.

Blended solution

Intake from chemical

container

Operating Principle

Accurate and Reliable

→

*MiniDos model shown, example only.

SuperDos 20 is not equipped with on/

off lever.

English

English: 5

This document does not form a contractual engagement on the part of Hydro Systems and is for

information only. Hydro Systems reserves the right to alter product specications or appearance without prior notice.

For Your Records

The serial number of your Hydro Systems injector is located

on the injector body. Please record this number in the space

below and reference it when calling your distributor or Hydro

Systems for information, parts and service.

Serial #..............................................................................

Date Purchased ................................................................

Please read this manual carefully before putting the Hydro Systems injector into operation.

This booklet has the information you will need for the use and care of your new Hydro Systems

injector. If you have any further questions about your injector, the warranty, routine maintenance or

proper usage, please contact your nearest distributor or Hydro Systems customer service.

These models are designed to inject liquid concentrate or soluble powder that are recommended

and approved for injection into uid systems.

lt is the responsibility of the operator to determine the correct dosage settings of the unit using the

chemical manufacturers’ recommendation for dispensing their product, and to assure that proper

dosage is being maintained.

Maintenance and Warranty

Hydro Systems offers a three year limited warranty from the original date of purchase for

manufacturing or materials defects only. With proper use and care, your injector should provide you

long-term performance. Please review the complete warranty information on page 21.

English

Contents

Operating Principle ......................................................................................................................4

Package Contents ........................................................................................................................6

Specications ..............................................................................................................................6

Safety Precautions .......................................................................................................................7

Warranty Compliance ...................................................................................................................7

General Tips ................................................................................................................................7

Operations ...................................................................................................................................8

Installation and Start-up ..............................................................................................................9

Suggested Installation Diagram ...................................................................................................9

Maintenance .............................................................................................................................10

Remote Injecting ........................................................................................................................10

Routine Maintenance Instructions .............................................................................................. 11

0.3%, 2.5%, 5% ........................................................................................................................11

Routine Maintenance Instructions - 10% ....................................................................................12

Troubleshooting .........................................................................................................................13

Injector Repair Parts .................................................................................................................14

Lower end & wear parts kits 0.3% PAA(Rotating): .......................................................................15

Lower end & wear parts kits 0.3% (Rotating): ............................................................................16

Lower end injector & wear parts kits 2.5%: ................................................................................ 17

Lower end injector & wear parts kits 2.5% WSP: ........................................................................18

Lower end injector & wear parts kits 5%: ...................................................................................19

Lower end injector & wear parts kits 10%: .................................................................................20

Warranty ....................................................................................................................................21

English: 6

Specications

Package Contents

2.5% WSP

194022

2.5%

010044

10% 011849M

0.3% 003067

2.5% 011017

5% 011018

25 5% 011025

0.3% 010025

2.5% 010025

212005VH (black)

194309

194909

10%

56 194006

57 194016

194017

212007V on the 10%

212005V on the 2.5% & 5%

0.3%

011803

95 195950

Injector (not shown) Mounting Bracket

Dosage Piston Mounting Nuts and Bolts

O-ring Filter

Manual (not shown) Suction Tube

Lower End Wrench (0.3% only)

The injector is packaged

with the following items:

Housing Proprietary Engineered

Composite Material

Dosing Accuracy +/- 10% of ratio

Repeatability +/- 3% of ratio

Pressure Loss Available upon request

Maximum Temp. 100ºF (38ºC)

Minimum Temp. 34ºF (1ºC)

Maximum vertical suction

of concentrate

13 Feet (3.6 Meter)

Maximum horizontal

suction of concentrate

49 Feet (15 Meter)

Self-Priming Yes

Seal Material Available:

*Contact your representative for

specic chemical information

Aas

Viton

EPDM

FFKM

Teon Coated

Maximum Viscosity 1,500 cP (Ex. Honey)

Recommended

Accessories

140 mesh (104 micron)

lter, check valve, pressure

regulator, ow restrictor.

Certied ISO 9001:2008 QMS

for the Hydro Systems Brand

Model NPT BSP

0.3% Rotating 113228R 113728R

0.3% PAA Rotating 113228RK 113728RK

2.5% 113205 113705

2.5% WSP 113205WSP 113705WSP

5% 113206 113706

10% 113207 113707

10% Remote

Injection

113232 113233

SuperDos 20 gpm (100 max. psi)

Model 0.3% 0.025% - 0.30% (1:4000 - 1:333)

Model 2.5% 0.20% - 2.5% (1:500 - 1:40)

Model 5%** 0.4% - 5% (1:250 - 1:20)

Model 10%* 2% - 10% (1:50 - 1:10)

Flow Rate: 0.04 - 20 gpm (0,15 - 76 l/mn)

Operating Pressure: 5 - 100 psi** (0,34 - 6,9 bar)

Pipe Coupling: 1” NPT/BSP

* 10% model maximum operating pressure is

65psi (4,5 bar)

**5% with remote injection kit maximum

operating pressure is 60 psi (4bar).

English

English: 7

Remove Red Caps Prior to Installation

Your injector is 100% factory tested before delivery and

may contain a small amount of water. The three red

plastic caps are tted after testing to ensure cleanliness

of the injector.

Before Applying Aggressive Chemicals

Please consult your distributor, chemical manufacturer

or contact Hydro Systems's customer service to conrm

compatibility with your injector. Always wear proper safety

protection as recommended by chemical supplier.

Label all Fluid Lines, Valves and Connections

If the solution that is being injected is not suitable for

drinking, all uid lines should be labeled:

Warning not for human consumption!

Monitor Outlet Flow

It is the user's responsibility to monitor the output of

chemical injected.

A Filter is Recommended and Required

Install a lter of 140 mesh (104 micron) or ner

depending on your uid quality to prolong the working

life of the injector and for the warranty to be valid. A

lter is imperative since most uid contains impurities or

particles, especially if the uid source comes from a well,

pond or lake.

General Tips

For A Long Service Life

Start with clean uid by using an inline lter to reduce

impurities. Keep the solution container covered and

clean. Keep the suction tube lter 2" (5 cm) from

the bottom of the container. Perform maintenance

procedures as recommended (see Maintenance page 10).

Liquid Concentrate, Soluble Product, Soluble and

Wettable Powder use

Ensure that the chemical, when mixing with water, is

thoroughly mixed and or completely dissolved before

using injector. For soluble and wettable powder injection,

it is recommended to use a Hydro Systems WSP injector

or install a WSPL lower end conversion kit to an existing

Hydro Systems dosage piston model injector.

Please read this instruction manual thoroughly.

Following the procedures, will increase the life of your injector.

Warning, Please read precautions thoroughly before operation. Must meet all applicable

local codes and regulations.

Avoid a Potentially Hazardous Chemical Accident

Select a safe location. Chemical container should be

kept away from children and/or high usage areas and

the location must also not be susceptible to freezing

temperatures.

Avoid Solution Contamination

Use only clean FILTERED uid. Do not allow contaminants

to enter the solution container. They can be pumped into

the uid line and may cause the spread of disease. Dirt,

debris and other contaminants in the solution container

may cause excessive wear to the unit.

Fluid Temperature

Min: 34°F (1°C) Max: 100°F (38°C)

Maximum Fluid Pressure

0.3%, 2.5%, 5% - 100 psi (6,9 bar)

10% - 65 psi ( 4,5 bar)

5% model with remote injection kit has maximum operating

pressure of 60 psi (4 bar).

Install a pressure regulator and/or pressure relief valve to

ensure operating pressure does not exceed the maximum

specication.

Before Removing An Injector From The System

Release uid pressure. While the system is in operation, turn

off the incoming uid valve. Leave the out going valve open

this will relieve the pressure at the injector and all parts of

the system after the injector. Injector is now safe to remove.

Safety Precautions

Warranty Compliance

Keep From Extreme Temperature

Protect the injector from freezing temperatures or excessive heat.

Rinse Injector After Each Use

Additive allowed to remain in injector can dry out, foul

or damage the lower end at the next start-up (see

Maintenance page 10).

Injector Not in Use for an Extended Period

If the injector has not been stored properly deposits may have

dried onto the motor (see Maintenance page 10). Before

operation, soak entire unit into room temperature water

approx. 72°F (22°C) for an eight hour period.

English: 8

Operations

Clicking Sound is Normal

Fluid owing through the injector will automatically cause

the injector to “click” and inject a set amount of solution

into the uid line. The higher the ow rate the more

frequent the "clicking". The injector is designed to inject

solution proportionally (at the same set ratio) regardless

of uid ow.

Service Fluid Flow

Fluid ow and pressure must be within the established

specications (see Specication on page 6) for your

model.

Change Feed (Injection) Rate

The feed rate on the injector is adjustable EVEN WHILE

OPERATING AND UNDER PRESSURE. To change feed

rate see (Fig. 1 and Fig. 2). Do not remove #79 when

injector is under pressure.

SuperDos 20 0.3%, 2.5% 5%

1. Remove Upper Interlock Pin (#65) (Fig. 1).

2. Rotate Ratio Adjuster Sleeve (#61) up or down to the

desired setting (Fig. 2). Use the top of the Ratio Adjuster

Sleeve to line up with the desired feed rate on the

setting (Fig. 2a).

3. Re-insert Upper Interlock Pin (#65). Clip must be

parallel with settings to be able to re-insert.

SuperDos 20 10%

1. Remove Ratio Locking Pin (#79) (Fig 1a.).

2. Rotate Outer Cylinder (#7) up or down to the desired

setting (Fig. 2b). Use the bottom of the Ratio Adjuster to

line up with the desired feed rate setting (Fig 2c)

NOTE: Do not screw Ratio Adjuster Sleeve below lowest

setting line. Measure outlet uid to assure desired feed

rate is being delivered.

Fig. 1

Fig. 2

Fig. 3

Typical wall

mounting

Fig. 2a

#61

#65

#79

Fig. 2b

Fig. 1a

Fig. 2c

#79

English

English: 9

Fluid Filter (Required)

Install a lter of 140 mesh (104 micron) or ner depending

on your uid quality to prolong the working life of the injector

and for the warranty to be valid. Hydro Systems recommends a

Twist II Clean® lter that can be ordered with your injector.

Mounting Injector

Securely fasten your injector to a solid object such as a wall or in

a cold uid line. Note arrow on injector indicates uid ow.

Backow Preventor (Recommended)

Install one that meets local code requirements.

Pressure Safety Release Device (Recommended)

Prevents pressure from exceeding specications of the unit.

Bypass Valve Set-up (Recommended)

Allows the injector to be taken off-line for maintenance

or storage when not in use.

Fluid-Hammer Arrester (Recommended)

Prevents uid-hammer damage to the injector when operating

quick closing solenoid, pneumatic or hand-operated ball valves

on the uid system.

Anti-Siphon Valve (Optional)

To prevent solution from being siphoned out (from the solution

container) into the feed lines when the upstream valve is shut off.

The anti-siphon valve must be installed on the downstream outlet.

Additional Siphoning Prevention

Place solution container on a level below the injector suction tube

tting. Using the inlet side as a shut-off valve could cause full

strength solution to siphon into the feed line.

Solution Container

Use any size container. A lid or cover is recommended. To connect

your solution container, gently push the end of the suction tube

onto the bottom of the suction tube tting assembly.

Place the lter into the solution container at least 2" (5cm) from

the bottom and ll with at least 2" (5cm) of chemical solution.

Never Use Petroleum Based Lubricants

The injector is shipped with a thin coat of silicone around the

seals for ease-of-assembly. Petroleum based lubricants such as

Vaseline©, baby oil, WD40©, or motor oil on the O-rings or any part

of the injector should never be used as this can cause particles to

adhere and clog or damage the injector.

Check System for Leaks and Start-Up Procedures

Open the bypass valve (A), close inlet valve (B) and outlet

valve (C) to prevent uid ow into the injector. SLOWLY

turn on the main uid line. Run uid ows between 5 -12

gpm (11-45 l/m) through the plumbing system. Turn on all of the

valves located downstream from your injector to release trapped

air. SLOWLY turn on the inlet valve (B). Open the outlet valve (C)

and close valve (A). As uid travels through the injector, you will

hear a “clicking” sound. Check for leaks and correct if necessary.

COVERED CONTAINER

INLET FILTER

INLET VALVE

(RECOMMENDED)

BYPASS VALVE

(RECOMMENDED)

OUTLET VALVE

(RECOMMENDED)

SUCTION TUBE

SOLUTION FILTER

50 MM

2" REQUIRED

(A)

(B) (C)

FLOW INDICATOR

BACK FLOW

PREVENTORBYPASS

DIRECTION OF FLOW

140 MESH / 104 MICRON

(MINIMUM REQUIRED)

FLOW CONTROL

VALVE @ OUTLET

ANTI-SIPHON

VALVE

(OPTIONAL)

FLUID HAMMER

ARRESTER

PRESSURE

REGULATOR

(RECOMMENDED)

PRESSURE

GAUGE

(OPTIONAL)

FILL

VALVE

(OPTIONAL)

6" minimum

152.4 mm

PRESSURE SAFETY

DEVICE

(RECOMMENDED)

Installation and Start-up

Fig. 4

Refer to Fig. 3 and Fig. 4

Suggested Installation Diagram

English: 10

Remote Injecting

RINSE INJECTOR AFTER EACH USE

Additive allowed to remain in injector can dry, foul or

damage the lower end at the next start-up. Place suction

tube into a 1 qt. (0.95 liters) or more container of fresh

ltered water. Flow fresh water through the injector by

operating until container is empty. This procedure is not

needed for continuous operation.

CLEAN SOLUTION CONTAINER

Keep covered to prevent dirt, debris from entering the

container. Rinse container thoroughly and often. Do not

mix chemicals together that might react and cause a

precipitate. Use FILTERED uid when lling container.

CLEAN SUCTION TUBE FILTER SCREEN

Inspect each time new solution is added. Clean lter

screen (#27) and suction tube (#25) as necessary by

rinsing in fresh water. Replace if necessary. Keep lter

screen off bottom of solution container to prevent dirt

and precipitate from clogging lter.

CLEAN INLET FILTER

Clean or replace inlet lter as required to increase the life

of the unit as well as reduce pressure loss.

BYPASS INJECTOR

When not in use place the injector in bypass mode by

using the three valve bypass.

STORAGE

For extended storage, rinse injector (see "Rinse Injector

After Each Use") and place underwater in a container.

Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to

avoid algae growth. KEEP FROM FREEZING.

Maintenance

Remote Injector Kit (not included)

Is recommended for the following:

Single Injector:

To prevent mineral buildup within the body of the unit.

Use when injecting chemicals that cause minerals to

precipitate from uid (see Fig. 5)

NOTE: when mixing more than one chemical, always refer

to your chemical manufacturer information guide for

proper application. Contact your local distributor or Hydro

Systems customer service for information or to order.

Remote Injector

Kit shown on a

single injector.

Fig. 5

Perform these maintenance

procedures to extend the life of your unit.

Every 3 - 6

Months

Every 6 - 12

months

Replace as

necessary

1. Clean seal areas (#13).

2. Check #17 O-ring,

#68 Cylinder, clean

and/or replace as

necessary.

1. Replace #17 O-ring

and #51 Dosage Piston

Shaft Assembly.

2. Clean and/or replace

#13 Check Poppet, #11

Suction Tube Fitting.

1. #68 Cylinder

2. #51 Shaft

Assembly

Refer to page 15 & 16

SuperDos 20 (0.3%) Model (Including PAA)

Every 3 - 6

Months

Every 6 - 12

months

Replace as

necessary

1. Clean seal areas

(#14 & #13, #44 -

WSP).

2. Check #17 O-ring,

#7 Cylinder, clean

and/or replace as

necessary.

1. Replace #17 O-ring

and #44 Dosage Piston/

gasket (WSP model).

2. Clean & inspect #13

Check Poppet , #11

Suction Tube Fitting.

1. #7 Cylinder

2. #14 (#44 - WSP)

O-ring

Refer to page 17, 18 & 19

SuperDos 20 (2.5% & 2.5% WSP), (5%) Models

Reference numbers refer to Pages 14 - 20

Kit Part Numbers

012705

Every 3 - 6 Months Every 6 - 12

months

Replace as

necessary

1. Clean seal areas (#14).

2. Check #17 O-ring, #7

Cylinder, clean and/or

replace as necessary.

1. Replace #17 O-ring

and #44 Dosage Piston.

Clean and/or replace.

2. Replace #60 hose kit.

1. #7 Cylinder

2. #14 O-ring

Refer to page 20

SuperDos 20 (10%) Models

10% Models

0.3%, 2.5% & 5%

Models

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Hydro systems Wasserpumpe Handbücher

Hydro systems

Hydro systems Taurus CP-300 Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

moyno

moyno 2000 CC Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung