Hydronix Hydro-Control HC07 Bedienungsanleitung

Hydro-Control (HC07)

Installation Guide

To re-order quote part number:

Revision:

Revision date:

HD1074

1.2.0

July 2023

2 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0

Neither the whole or any part of the information contained in nor the product described in this documentation may

be adapted or reproduced in any material form except with the prior written approval of Hydronix Limited,

hereinafter referred to as Hydronix.

Hydronix Limited

Units 11-12 Henley Business Park

Pirbright Road, Normandy

Guildford

Surrey

GU3 2DX

United Kingdom

Company Number: 01609365 | VAT Number: GB384155148

CUSTOMER RESPONSIBILITY

The customer in applying the product described in this documentation accepts that the product is a

programmable electronic system which is inherently complex and which may not be completely free of errors. In

doing so the customer therefore undertakes responsibility to ensure that the product is properly installed

commissioned operated and maintained by competent and suitably trained persons and in accordance with any

instructions or safety precautions made available or good engineering practice and to thoroughly verify the use of

the product in the particular application.

ERRORS IN DOCUMENTATION

The product described in this documentation is subject to continuous development and improvement. All

information of a technical nature and particulars of the product and its use including the information and

particulars contained in this documentation are given by Hydronix in good faith.

Hydronix welcomes comments and suggestions relating to the product and this documentation

ACKNOWLEDGEMENTS

Hydronix, Hydro-Probe, Hydro-Mix, Hydro-Skid, Hydro-View and Hydro-Control are Registered Trade Marks of

Hydronix Limited

CUSTOMER FEEDBACK

Hydronix is continually looking to improve not only its products but also the services that we offer to our

customers. If you have any suggestions about how we can do this or if you have any other feedback that would

be helpful please complete our short form at www.hydronix.com/contact/hydronix_feedback.php.

If your feedback is concerning an Atex certified product or associated service it would be very helpful for you to

give us your contact details and the model number and serial number of the product if possible. This will enable

us to contact you with any relevant safety advice should this be necessary. It is not obligatory to leave your

contact details and any information will be treated as confidential.

Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0 3

Hydronix Offices

UK Head Office

Address: Units 11 & 12 Henley Business Park

Pirbright Road

Normandy

Guildford

Surrey

GU3 2DX

United Kingdom

Tel: +44 1483 468900

Email: [email protected]

[email protected]

Website: www.hydronix.com

North American Office

Covers North and South America, US territories, Spain and Portugal

Address: 692 West Conway Road

Suite 24, Harbor Springs

MI 47940

USA

Tel: +1 888 887 4884 (Toll Free)

+1 231 439 5000

Fax: +1 888 887 4822 (Toll Free)

+1 231 439 5001

European Office

Covers Central Europe, Russia and South Africa

Tel: +49 2563 4858

Fax: +49 2563 5016

French Office

Tel: +33 652 04 89 04

4 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0

Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0 5

Revision history

Revision No

Software

Version

Date

Description of Change

1.0.0

May 2023

First Release

1.1.0

June 2023

(HC06) to (HC07) adaptor plate information

added

1.2.0

July 2023

Referenced documents list and mounting

brackets info updated

6 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0

 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0 7 
Table of Contents 
Chapter 1 Safety Information................................................................................................................13 
1Introduction.................................................................................................................................13 
2Classifications and Markings......................................................................................................14 
3Specifications and Ratings.........................................................................................................14 
Chapter 2 Introduction...........................................................................................................................17 
1Introduction to the Hydro-Control...............................................................................................17 
2Packaging and box content........................................................................................................18 
Chapter 3 Mechanical Installation.........................................................................................................21 
1Weight and Dimensions .............................................................................................................21 
2Mounting and installation ...........................................................................................................22 
Chapter 4 Electrical Installation.............................................................................................................25 
1Connecting the HC07 to an existing HC06 installation ..............................................................25 
2Installations using AC I/O...........................................................................................................27 
3Connector pin assignments........................................................................................................28 
4Power Supply.............................................................................................................................30 
5Communications.........................................................................................................................30 
6Expansion Board (Hydronix Part Number 7010)........................................................................31 
7I/O Wiring Diagrams...................................................................................................................32 
8Cables ........................................................................................................................................37 
9USB Ports...................................................................................................................................37 
Chapter 5 Commissioning.....................................................................................................................39 
1Navigation ..................................................................................................................................39 
2Basic Tests and Configuration ...................................................................................................41 
3System Parameters....................................................................................................................46 
4Sensor Overview........................................................................................................................53 
5Settings ......................................................................................................................................60 
6Recipe Parameters.....................................................................................................................66 
Chapter 6 System Design.....................................................................................................................75 
1Water Valves..............................................................................................................................75 
2Flow Measurement.....................................................................................................................77 
3Retrofitting Systems...................................................................................................................78 
4Mix Cycle Design........................................................................................................................82 
Chapter 7 RS232 Interface ...................................................................................................................89 
1Port Settings...............................................................................................................................89 
2RS232 Protocol Configuration....................................................................................................89 
3RS232 Commands HC05/HC06/HC07 Formats........................................................................90 
Chapter 8 Remote Support.................................................................................................................105 
1Accessing the Hydro-Control remotely.....................................................................................105 
Chapter 9 Backup, Restore and Upgrade...........................................................................................107 
1USB Ports.................................................................................................................................107 
2The Backing up, Restoring and Upgrading functions...............................................................107 
Appendix A System Parameters Record ............................................................................................109 
Appendix B Diagnostics ......................................................................................................................111 
Appendix C Glossary ..........................................................................................................................113 
Appendix D Document Cross Reference............................................................................................115 
 
 
 
 
 

8 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0

 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0 9 
Table of Figures 
Figure 1: The Hydro-Control screen .....................................................................................................17 
Figure 2: Example implementation of Hydro-Control............................................................................17 
Figure 3: The Hydro-Control .................................................................................................................18 
Figure 4: Rear view of the Hydro-Control .............................................................................................21 
Figure 5: Mounting brackets..................................................................................................................22 
Figure 6: Panel cut-out for the Hydro-Control.......................................................................................22 
Figure 7: Aligning (HC06) and (HC07) panel cutouts ...........................................................................23 
Figure 8: HC06 wiring conflict warning label.........................................................................................25 
Figure 9: HC06 vs HC07 –10-pin connector pinout differences ..........................................................25 
Figure 10: HC06 wiring to HC07 adaptor loom.....................................................................................26 
Figure 11: Location of the Protective Earth...........................................................................................26 
Figure 12: The rear of the Hydro-Control –connector labels ...............................................................27 
Figure 13: The base of the Hydro-Control showing electrical connectors............................................27 
Figure 14: Digital Input Wiring Diagram................................................................................................32 
Figure 15: Digital Output Wiring Diagram .............................................................................................32 
Figure 16: Connecting a DC input signal to an AC input card ..............................................................33 
Figure 17: Connecting an AC input signal to a DC input card..............................................................33 
Figure 18: Activating an AC device using DC I/O card output..............................................................34 
Figure 19: Activating a DC device using AC I/O card output...............................................................34 
Figure 20: Analogue Input Current Loop Wiring Diagram.....................................................................34 
Figure 21: Connecting a loop-powered device .....................................................................................35 
Figure 22: Connecting the current loop of an externally powered device.............................................35 
Figure 23: Connecting a voltage signal to the Analogue Input .............................................................35 
Figure 24: Analogue Output Wiring Diagram........................................................................................36 
Figure 25: The recipe selection input wiring .........................................................................................36 
Figure 26: Main menu bar.....................................................................................................................39 
Figure 27: I/O test page ........................................................................................................................42 
Figure 28: Analogue inputs configuration .............................................................................................43 
Figure 29: I/O settings page..................................................................................................................43 
Figure 30: Remote recipe modes..........................................................................................................44 
Figure 31: RS232 communication mode selection ...............................................................................44 
Figure 32: Admix output configuration ..................................................................................................45 
Figure 33: Water Tank Full input configuration.....................................................................................45 
Figure 34: Water addition modes..........................................................................................................46 
Figure 35: Water setup page - metered................................................................................................46 
Figure 36: Water setup page –timed....................................................................................................47 
Figure 37: Water setup page - weighed................................................................................................47 
Figure 38: Auto control page.................................................................................................................49 
Figure 39: System Parameters - Auto-Track ........................................................................................50 

10 Hydro-Control (HC07) Installation Guide HD1074 Rev 1.2.0 
Figure 40: Archiving page.....................................................................................................................51 
Figure 41: The weighed water setup page............................................................................................52 
Figure 42: Sensor overview screen navigation.....................................................................................53 
Figure 43: The sensor details page ......................................................................................................54 
Figure 44: Digital I/O page ....................................................................................................................55 
Figure 45: Analogues page...................................................................................................................55 
Figure 46: Signal Processing page.......................................................................................................56 
Figure 47: Averaging and Auto-Track...................................................................................................56 
Figure 48: Temperature compensation page........................................................................................57 
Figure 49: Material Calibration page.....................................................................................................57 
Figure 50: Factory settings page ..........................................................................................................58 
Figure 51: Live Data diagnostics page..................................................................................................59 
Figure 52: Hardware Test diagnostics page .........................................................................................59 
Figure 53: Settings –Defaults page......................................................................................................60 
Figure 54: Settings - Date/Time page...................................................................................................61 
Figure 55: Settings - selecting date format ...........................................................................................61 
Figure 56: Settings - selecting the time zone........................................................................................62 
Figure 57: Settings - selecting the day and time...................................................................................63 
Figure 58: Settings - selecting the month .............................................................................................63 
Figure 59: Settings –selecting the year................................................................................................64 
Figure 60: Settings –Measures page...................................................................................................64 
Figure 61: Settings –Brightness page..................................................................................................65 
Figure 62: Editing a Recipe –Recipe Details .......................................................................................66 
Figure 63: Editing Recipe - Water Addition...........................................................................................67 
Figure 64: Editing Recipe - Material Addition and Mixing Times..........................................................68 
Figure 65: Editing Recipe - Mix Control................................................................................................70 
Figure 66: Editing Recipe - local Auto-Track settings...........................................................................71 
Figure 67: Editing Recipe - Calculation Mode Settings ........................................................................72 
Figure 68: Editing Recipe - Auto Mode Settings...................................................................................73 
Figure 69: Editing Recipe - Temperature Correction Settings..............................................................74 
Figure 70: Typical water valve set-up ...................................................................................................75 
Figure 71: System Block Diagram ........................................................................................................78 
Figure 72: Example Wiring Schematic For Manual Plant Operation ....................................................79 
Figure 73: System Interconnections .....................................................................................................81 
Figure 74: The Complete Mix Cycle......................................................................................................82 
Figure 75: The Mix cycle showing the I/O status..................................................................................83 
Figure 76: The Admix output signal during a normal mix cycle............................................................84 
Figure 77: The Admix output signal during a 2-step mix cycle.............................................................85 
Figure 78: The mix trace showing Auto-Track settings.........................................................................86 
Figure 79: Auto-Track parameter example for the Dry Mix phase........................................................86 
Figure 80: RS232 communication options............................................................................................89 