Hypertherm Powermax105 Referenzhandbuch

Power Cord and Strain Relief Replacement

Powermax105 SYNC™

Remplacement du cordon d’alimentation

et du serre-câble

Powermax105 SYNC™

Field Service Bulletin

Bulletin de service sur le terrain

810420

Revision 0 | Révision 0

June 2021 | Juin 2021

Hypertherm, Inc.

21 Great Hollow Road, P.O. Box 5010

Hanover, NH 03755 USA

603-643-3441 Tel (Main Office)

603-643-5352 Fax (All Departments)

[email protected] (Main Office)

800-643-9878 Tel (Technical Service)

[email protected] (Technical Service)

800-737-2978 Tel (Customer Service)

customer.ser[email protected] (Customer Service)

Hypertherm México, S.A. de C.V.

52 55 5681 8109 Tel

52 55 5681 7978 Tel

soporte.tecnico@hypertherm.com (Technical Service)

Hypertherm Plasmatechnik GmbH

Sophie-Scholl-Platz 5

63452 Hanau

Germany

00 800 33 24 97 37 Tel

00 800 49 73 73 29 Fax

31 (0) 165 596900 Tel (Technical Service)

00 800 4973 7843 Tel (Technical Service)

[email protected] (Technical Service)

Hypertherm (Singapore) Pte Ltd.

Solaris @ Kallang 164

164 Kallang Way #03-13

Singapore 349248, Republic of Singapore

65 6841 2489 Tel

65 6841 2490 Fax

[email protected] (Marketing)

[email protected] (Technical Service)

Hypertherm Japan Ltd.

Level 9, Edobori Center Building

2-1-1 Edobori, Nishi-ku

Osaka 550-0002 Japan

81 6 6225 1183 Tel

81 6 6225 1184 Fax

[email protected] (Main Office)

[email protected] (Technical Service)

Hypertherm Europe B.V.

Vaartveld 9, 4704 SE

Roosendaal, Nederland

31 165 596907 Tel

31 165 596901 Fax

31 165 596908 Tel (Marketing)

31 (0) 165 596900 Tel (Technical Service)

00 800 4973 7843 Tel (Technical Service)

[email protected] (Technical Service)

Hypertherm (Shanghai) Trading Co., Ltd.

B301, 495 ShangZhong Road

Shanghai, 200231

PR China

86-21-80231122 Tel

86-21-80231120 Fax

86-21-80231128 Tel (Technical Service)

[email protected] (Technical Service)

South America & Central America: Hypertherm Brasil Ltda.

Rua Bras Cubas, 231 – Jardim Maia

Guarulhos, SP – Brasil

CEP 07115-030

55 11 2409 2636 Tel

[email protected] (Technical Service)

Hypertherm Korea Branch

#3904. APEC-ro 17. Heaundae-gu. Busan.

Korea 48060

82 (0)51 747 0358 Tel

82 (0)51 701 0358 Fax

[email protected] (Marketing)

[email protected] (Technical Service)

Hypertherm Pty Limited

GPO Box 4836

Sydney NSW 2001, Australia

61 7 3103 1695 Tel

61 7 3219 9010 Fax

[email protected] (Main Office)

[email protected] (Technical Service)

Hypertherm (India) Thermal Cutting Pvt. Ltd

A-18 / B-1 Extension,

Mohan Co-Operative Industrial Estate,

Mathura Road, New Delhi 110044, India

91-11-40521201/ 2/ 3 Tel

91-11 40521204 Fax

[email protected] (Main Office)

[email protected] (Technical Service)

Powermax, SYNC, and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the

property of their respective holders.

Environmental stewardship is one of Hypertherm’s core values, and it is critical to our success and our customers’ success. We are striving to reduce the environmental

impact of everything we do. For more information:www.hypertherm.com/environment.

Powermax et Hypertherm sont des marques d’Hypertherm, Inc. qui peuvent être déposées aux États-Unis et/ou dans d’autres pays. Toutes les autres marques de commerce

sont la propriété de leurs détenteurs respectifs.

Une bonne gestion environnementale est l’une des valeurs fondamentales d’Hypertherm. www.hypertherm.com/environment

Power Cord and Strain Relief Replacement

Powermax105 SYNC Field Service Bulletin 810420 3

Introduction

Purpose

Powermax105 SYNC: This field service bulletin gives you the replacement procedures for the

3-phase power cord.

Powermax105 and Powermax125: For replacement procedures for the 3-phase power cord, refer

to the Powermax105 Service Manual (807580) or the Powermax125 Service Manual (808070).

Technical documentation is available at www.hypertherm.com/docs.

Tools and materials needed

Assorted Phillips®offset screwdrivers

Blade screwdrivers

Assorted TORX®drivers

Large adjustable wrench

WARN ING

ELECTRIC SHOCK CAN KILL

Disconnect electric power before doing installation or maintenance. You can

get a serious electric shock if electric power is not disconnected. Electric

shock can seriously injure or kill you.

All work that requires removal of the plasma power supply outer cover or

panels must be done by a qualified technician.

Refer to the Safety and Compliance Manual (80669C) for more safety

information.

NOTICE

Static electricity can cause damage to printed circuit boards (PCBs). Use correct

precautions when you touch PCBs.

Keep PCBs in antistatic containers.

Put on a grounded wrist strap when you touch PCBs.

Power Cord and Strain Relief Replacement

4810420 Field Service Bulletin Powermax105 SYNC

Kit contents

Kit 228885 contents (Powermax105 SYNC 200 V – 600 V CSA)

Kit 228915 contents (Powermax105 SYNC 200 V – 600 V CSA)

Item Part number Description Quantity

1104675 Hex nut 1

2108697 Strain relief with retention nut 1

3229443 Power cord, 3 m (10 feet) 1

Item Part number Description Quantity

1104675 Hex nut 1

2108697 Strain relief with retention nut 1

Power Cord and Strain Relief Replacement

Powermax105 SYNC Field Service Bulletin 810420 5

Kit 228886 contents (Powermax105 SYNC 230 V – 400 V CE)

Kit 228913 contents (Powermax105 SYNC 230 V – 400 V CE)

Item Part number Description Quantity

1104675 Hex nut 1

2108691 Strain relief with retention nut 1

3229449 Power cord, 3 m (10 feet) 1

Item Part number Description Quantity

1104675 Hex nut 1

2108691 Strain relief with retention nut 1

Power Cord and Strain Relief Replacement

6810420 Field Service Bulletin Powermax105 SYNC

Kit 428949 contents (Powermax105 SYNC 380 V CCC / 400 V CE)

Kit 228914 contents (Powermax105 SYNC 380 V CCC / 400 V CE)

Item Part number Description Quantity

1104629 Strain relief adapter 1

2075819 Washer 1

3108795 Strain relief with retention nut 1

4429052 Power cord, 3 m (10 feet) 1

Item Part number Description Quantity

1075819 Washer 1

2108795 Strain relief with retention nut 1

Power Cord and Strain Relief Replacement

Powermax105 SYNC Field Service Bulletin 810420 7

Remove the plasma power supply cover and component barrier

1. Set the power switch on the plasma power supply to OFF (O), disconnect the power cord, and

disconnect the gas supply.

2. Remove the 16 screws from the plasma power supply cover.

3. Remove the plasma power supply cover.

WARN ING

STORED ENERGY HAZARD

You can get a serious electric shock from the uncontrolled release of stored

energy in capacitors. Electric shock can seriously injure or kill you.

Before you remove the plasma power supply cover, disconnect electrical

input power and wait 1 minute to allow stored energy to discharge.

Power Cord and Strain Relief Replacement

8810420 Field Service Bulletin Powermax105 SYNC

4. Remove the component barrier from the power-PCB side of the plasma power supply.

Power Cord and Strain Relief Replacement

Powermax105 SYNC Field Service Bulletin 810420 9

Loosen the rear panel of the plasma power supply

1. Remove the end panel bracket . Some models have 2 screws on the end panel bracket

that you must first remove.

2. Put the fan side of the plasma power supply on a clean, dry, and flat surface.

3. Remove the screws that attach the rear panel to the bottom of the plasma power supply.

Some models have 2 screws on the bottom of the plasma power supply, and other models have

3 screws on the rear panel instead.

4. Move the bottom of the rear panel off of the bottom of the plasma power supply to get

access to the power cord inside the plasma power supply. Use a blade screwdriver to carefully

pry the rear panel away from the bottom of the plasma power supply.

2 2

Power Cord and Strain Relief Replacement

10 810420 Field Service Bulletin Powermax105 SYNC

5. Put the plasma power supply in an upright position.

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