Hyundai HYCH15100TE Bedienungsanleitung

PETROL WOOD CHIPPER
HYCH15100TE
Instruction Manual

Engine Engine Hyundai IC420E
HYCH15100TE
420cc
120mm
260kg
2270mm
1000mm
1655mm
3600rpm
Unleaded Petrol
Recoil/Electric Start
4.8" x 8"
Disc
560mm
20mm
UCF208
2000 rpm/min
2×knife, 1×anvil
105x77x25cm
270kg
Direct Belt Drive
17x900Li
Centrifugal Clutch
Model Number
Displacement
14hp
Power
Chipping capacity
Weight
Length
Width
Height
Operating RPM
Type of Fuel
Starting Method
Wheel Tire
Cutting Method
Diameter
Thickness
Bearing
Cutter wheel RPM
Knife Numbers
Package Size
Gross Weight
Cutter Disk Drive
SPECIFICATIONS

SPECIFICATIONS
SECTION I – SAFETY
SAFE OPERATION PRACTICES
01
04
13
16
SECTION V - MAINTENANCE AND STORAGE
REMOVAL, SHARPENING AND RE-INSTALLATION OF
CHIPPER KNIFE
INSTRUCTIONS FOR ADJUSTING OR REPLACING BELT
CENTRIFUGAL CLUTCH TECH TIPS
22
23
26
27
TROUBLESHOOTING 29
LUBRICATION AND MAINTENANCE 30
PARTS LIST 31
PARTS DIAGRAM 32
19
SECTION II - ASSEMBLY INSTRUCTIONS
SECTION III - OPERATION
SECTION IV - CHIPPING
33
DECLARATION OF CONFORMITY
34
TABLE OF CONTENTS
CONTACT US

This symbol points out important safety instructions which, if not
followed,could endanger the personal safety and/or property of
yourself and others. Read and follow all instructions in this manual
before attempting to operate your chipper. Failure to comply with
these instructions may result in personal injury. When you see this
symbol - heed its warning.
THIS MACHINE IS CAPABLE OF INFLICTING SERIOUS INJURY
IF OPERATED IMPROPERLY -- READ WARNINGS & CAUTION
LABELS.
INTENDED USE
Never use your chipper for any other purpose than chipping limbs. It is designed for this
use and any other use many cause serious injury.
DANGER:Rotating cutting blade.
Keep hands and feet out of inlet and discharge opening while machine is running.
DANGER: This machine can CRUSH, GRIND, CUT, and SEVER parts of your
body if they enter the inlet or discharge area of your chipper.
DANGER:
Your chipper was built to be operated according to the rules for safe
operation in this manual. As with any type of power equipment, carelessness or error
on the part of the operator can result in serious injury. If you violate any of these rules,
you may cause serious injury to yourself or others.
1
SECTION I - SAFETY

WARNING: MAKE CERTAIN THAT ALL SAFETY LABELS ON THIS
EQUIPMENT ARE KEPT CLEAN AND IN GOOD CONDITION. IF YOU NEED
REPLACEMENT LABELS, ORDER BY PART NUMBER.
2
12cm

CARBON MONOXIDE
! DANGER!
Engine exhaust fumes contain Carbon Monoxide. This is a poisonous gas and can kill in
minutes. NEVER use inside a building or in an area with poor ventilation. NEVER use inside
a confined space, such as but not limited to a house, garage, vehicle, boat or tent. ONLY
use outside and far away from windows, doors and vents.
CARBON MONOXIDE IS A COLOURLESS, ODOURLESS GAS. INHALING THIS GAS CAN CAUSE DEATH OR SERIOUS
LONG-TERM HEALTH PROBLEMS SUCH AS BRAIN DAMAGE.
Never operate the engine in a confined space where dangerous carbon monoxide fumes can develop. All
ignition operations have to be effected in an open or well-ventilated area. Always remember that exhaust
fumes are toxic.
The symptoms of carbon monoxide poisoning can include but are not limited to the following; Headaches,
dizziness, nausea, breathlessness, collapsing or loss of consciousness.
Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections and simply tiredness.
It is quite common for people to mistake this very dangerous poisoning for something else.
To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside any of the
following; Home, garage, tent, camper van, mobile home, caravan or boat. DO NOT use in an enclosed
area or moving vehicle. This is not exhaustive and if you are in any doubt contact your dealer.
If you think you have or someone around you has been affected by carbon monoxide poisoning; Get them
fresh air immediately, by leaving the affected area or by opening doors and windows. If safe and practical
to do so make sure that the machine is turned off. DO NOT enter a room you suspect of having carbon
monoxide present – instead call the emergency services.
Contact a Doctor immediately or go to Hospital – let them know that you suspect carbon monoxide
poisoning.
3

TRAINING
•Read this owner’s manual carefully in its entirety before attempting to assemble this machine. Read,
understand, and follow all instructions on the machine before operation. Ensure you are familiar with
the controls and the proper use of the machine before operating it. Keep this manual in a safe place
for future and regular reference and for ordering replacement parts.
•Never allow children to operate the unit. Never allow adults to operate the equipment without proper
instruction. Only responsible individuals who are familiar with these rules of safe operation should be
allowed to use your unit.
•Keep the area of operation clear of all persons, particularly small children and pets. Stop the engine
when they are in the vicinity of the unit. Keep work area clean and clear of branches or obstacles,
which could cause you to stumble or fall.
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other
people, their property, and themselves.
Your chipper is a powerful tool, not a plaything. Exercise extreme caution at all times. Your unit has
been designed to chip. Do not use it for any other purpose.
If situations occur which are not covered in this manual, use care and good judgment. Contact your
place of purchase for additional assistance.
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•Thoroughly inspect the area where the equipment is to be used and remove all foreign objects.
Never attempt to make any adjustments while the engine is running.
Replace all fuel tank and container caps securely.
Never store the machine or fuel container inside where there is an open flame or spark, such as a
gas hot water heater, space heater, clothes dryer or furnace.
To reduce fire hazard, keep engine and muffler free of debris build-up. Clean up fuel and oil spillage.
Allow unit to cool at least five minutes before storing.
Store fuel and oil in approved containers.
Keep away from heat and open flame, and out of the reach of children.
Refuel outdoors only and do not smoke while refueling.
Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine is
running or when the engine is hot. Allow engine to cool before refuelling.
If fuel is spilled, do not attempt to start the engine but move the machine away from the area of
spillage and avoid creating any source of ignition until fuel vapors have disappeared.
Do not operate the machine without wearing adequate outer garments and safety goggles. Always wear
safety glasses or goggles during operation and while performing any adjustment or repair to protect
eyes from foreign objects that may be thrown from the machine. Be sure your glasses or goggles fit
properly.
Avoid loose-fitting clothes and use protective footwear that will improve footing on slippery surfaces.
Shirt and slacks that cover the arms and legs and steel-toed shoes are recommended. Secure hair above
shoulders. Do not wear loose clothes or jewellery that can be caught in moving parts. Never operate a
unit in bare feet, sandals or sneakers. Wear gloves when feeding material into the chipper chute. Be sure
your gloves fit properly and do not have loose cuffs or drawstring.
Warning: Fuel is highly flammable and the vapors are explosive. Take the following precautions.
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4
PREPARATION
SAFE OPERATION PRACTICES

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ENGINE SAFETY
This machine is equipped with an internal combustion engine. Do not use on, or near,
forest-covered or brush-covered land unless the exhaust system is equipped with a spark arrester meeting
applicable local, state, or federal laws.
A spark arrester, if used, must be maintained in effective working order by the operator
Never start or run the engine inside a closed area. The exhaust fumes are dangerous containing carbon
monoxide, an odorless and deadly gas. Operate this unit only in a
well-ventilated outdoor area. (See carbon monoxide safety).
Do not tamper with the engine in an effort to get it to run at higher speeds. The maximum engine speed is
preset by the manufacturer and is within safety limits.
Keep a fire extinguisher on hand when operating this machine in dry areas as a precautionary measure.
Never leave the operating position when the engine is running.
The engine parts get very hot when running, do not touch. Danger of burns.
Follow the instructions to ignite the engine carefully whilst keeping feet away from moving parts.
Never incline the machine during ignition. Ignite the machine on a flat surface without obstacles .
Do not over-rev the engine or change the engine settings.
Never pick up or carry the machine while the engine is running.
Stop the engine whenever you leave the machine, or before refuelling, when cleaning or while
maintaining. Reduce the throttle setting during engine shut down and, if the engine is provided with a
shut-off valve, turn the fuel off at the conclusion of working.
Do not tilt the machine when starting the engine.
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FUEL SAFETY
CAUTION! ALL FUELS ARE FLAMMABLE AND PETROL VAPOUR IS EXPLOSIVE. TAKE
EXTREME CARE WHEN HANDLING FUEL. KEEP FUEL OUT OF REACH OF CHILDREN.
GENERAL SAFETY
Do not smoke each time fuel is handled.
ALWAYS avoid inhaling fumes.
ALWAYS carry fuel in the correct and clearly marked container.
ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items
are but not limited to safety gloves and overalls.
To avoid sparking or arcing, keep grounded conductive objects – such as tools – away from exposed, live
electrical parts and connections. These events could ignite fumes or vapors.
Do not operate the machine with known leaks in the fuel system.
Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding
or welding.
DO NOT carry out hot work on tanks that have contained fuel.
ALWAYS keep the work area tidy.
ALWAYS dispose of waste fuels correctly.
Serious personal injury can occur when petrol is spilled on yourself or your clothes. Rinse your skin and
change your clothes immediately.
SPILLED FUEL
If you have spilled fuel, make sure you do not attempt to ignite the engine but move the machine away
from the area of spilled fuel and avoid creating any source of ignition until the fuel has evaporated and
fuel vapours have dissipated.
When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately.
ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
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5

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FUEL SAFETY (CONTINUED)
FUELING / DE-FUELING
ALWAYS fuel and de-fuel in a well ventilated area outside of buildings. Use a funnel to add fuel, only
outdoors. Do not smoke during this and each time fuel is handled.
Add fuel before igniting the engine, never remove the fuel tank cap or add fuel whilst the engine is
running or when it is hot.
When de-fueling ALWAYS use a proper fuel retriever.
Never overfill the fuel tank. Engine heat can cause fuel to expand, never fill the tank to more than 1/2”
below the bottom of the filler neck. This will provide space for fuel expansion.
When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-
ventilated outdoor area. While adding fuel or operating the unit, do not smoke, and stay away from
sparks, open flames, or other sources of ignition near the area of operation.
Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel
tank or add fuel while the engine is running or when the engine is hot.
Loosen the fuel tank cap slowly to relieve any pressure in the tank.
ALWAYS keep the handles dry, clean and free of oil and fuel.
After fueling, ensure to tighten the cap securely.
Never use the lock-function when filling with fuel.
STORAGE
Store fuel in containers specifically designed and approved for fuel storage.
Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of
ignition.
Never store fuel – or a machine with fuel in the tank – inside a building where fumes may reach a spark,
open flame, or any other source of ignition (such as a water heater, furnace, or clothes dryer). Allow the
engine to cool before storing in any enclosure.
Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit
without the fuel cap securely in place.
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BATTERIES (WHERE PRESENT)
Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is
an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE
the electrolyte may be in a liquid or gel form.
Should you come in to contact with electrolyte you should;
- Remove all clothing contaminated with
electrolyte. If you cannot remove then saturate them in water.
- Get medical assistance as soon as possible.
You must advise the medical staff of the type of acid
- Lead/acid battery = dilute sulphuric acid.
- Nickel/cadmium = potassium hydroxide alkali electrolyte.
Use fresh running water to wash off excess electrolyte, continue this until medical assistance arrives. Make
sure that you do not wash the electrolyte to another part of your body or face.
If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately washed away with
large amounts of water. Make sure that you do not wash the electrolyte to another part of your face or
body.
Gasses from charging batteries are highly flammable and great care should be taken to charge in well
ventilated areas.
There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or battery leads are
NOT allowed to touch and cause a spark. ALWAYS use suitable insulated tools.
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6

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ELECTRICAL SAFETY (WHERE APPLIACABLE)
DANGER! ELECTRICITY CAN KILL - NEVER WORK ON LIVE/ENERGISED
EQUIPMENT.
Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all
electrical supplies.
Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs and
connectors for the following;
- Are intact and have no signs of damage, to include but not limited to bare wires, chaffing, cuts and
loose wiring.
- If there are any signs of damage, the damaged item MUST be taken out of service until the damage
has been repaired by an electrically competent person.
- All trailing cables should be routed so as not to cause any kind of trip hazard.
- NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
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Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations.
These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This
condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat
sensations and may cause nerve damage and circulatory tissue death.
Not all factors that lead to white finger disease are known, but cold weather, smoking and other diseases
that affect blood vessels and blood circulation as well as large and long-lasting impact of shocks are
considered factors in the formation of white finger. Note the following to reduce the risk of white finger
and carpal tunnel syndrome;
- Wear gloves and keep your hands warm.
- Take regular breaks.
All of the above precautions may help reduce the risk of white finger disease but not rule out the carpal
tunnel syndrome. Long-term and regular users are therefore recommended to observe the condition of
your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur.
VIBRATIONS (WHERE APPLICABLE)
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The operating noise of the machine can damage your hearing. When wearing protection such as
earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have
hearing checked regularly. Be especially vigilant and cautious when wearing ear protection because
your ability to hear alarm warnings will be reduced.
Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and for certain
periods. Limit the working time to a minimum. For your personal protection and protection of people
working nearby it is also advisable for them to wear hearing protection.
See Certificate of Conformity section for Outdoor Noise declaration of conformity.
NOISE (WHERE APPLICABLE)
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•The HYCH15100TE is a petrol powered wood chipper from HYUNDAI intended for wood chipping of
branches and sticks for personal use in your garden or estate. Only to be towed when off-road. The
HYCH15100TE is powered by a 420cc petrol engine. The wood chipper is manufactured according to
the latest safety requirements. Every precaution is only effective when it is followed exactly.
INTENDED USE
7
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