ICS 613GC Bedienungsanleitung

613GC

SERVICE MANUAL

TITLE613GC SERVICE MANUAL

TABLE OF CONTENTS

SHOP MANUAL USE 2

1 TOOLS 3

2 SAW SPECIFICATIONS 4

3 SERIAL NUMBER LOCATION 5

4 SPARE PARTS DIAGRAM (TORQUE AND LOCTITE®)6

5 AIR INTAKE 15

6 SPARK PLUG 17

7 CLUTCH & RIM SPROCKET 19

8 STARTER SYSTEM 23

9 WALLWALKER 29

10 CYLINDER COVER 31

11 MUFFLER 34

12 CARBURETOR 36

13 CYLINDER & PISTON 38

14 WATER HOSE 47

15 IGNITION COIL 49

16 FLYWHEEL 51

17 BOTTOM GUARD 53

18 FRONT HANDLE 54

19 FUEL TANK 55

20 CRANKCASE 57

21 BAR STUDS 65

22 TENSIONER 66

23 CARBURETOR TUNING 67

24 IDLE SPEED ADJUSTMENT 71

25 TROUBLESHOOTING DIAGRAMS 72

26 TROUBLESHOOTING: FUEL SYSTEM LEAKS 74

27 TROUBLESHOOTING: CRANKCASE LEAKS 77

APPENDIX

1. SPARK PLUG REFERENCE GUIDE 78

SECTION SECTION TITLE PAGE NUMBER

TITLE 613GC SERVICE MANUAL

SHOP MANUAL USE

Shop Manual Use

This manual contains all the technical information necessary for carrying out repairs on the

613GC cut-off saw. For safe, efficient work, it is of prime importance that the values indicated

be adhered to. Routine periodic maintenance is covered in the operator’s manual included with

each cut-off saw.

General Shop Rules

• Alwaysusetherighttoolsforthejob,otherwisecomponentsmaybedamaged.

• Useaplasticdeadblowmallettoseparatepartsattachedsolidlytoeachother.

• Markmatingpartsasareassemblyreference.

• Keepcomponentpartstogetherasagroup.Assemblescrewsandnutsintoappropriate

subgroups.

• Whenreassembling,cleanallpartscarefully,lubricatemovingpartsandreplacealloilseals,

orings, gaskets, washers and self-locking nuts.

• For best results, use only original ICS®replacement parts.

General Recommendations

• Someproceduresinthismanualrequiretheuseofspecialtools.AcompletetoolkitforICS®

cut-off saws is available from ICS®.

• DetailedcarburetormaintenanceandoverhaulinformationisavailableinWalbro’s

Diaphragm Carburetor Service Manual. Walbro can be contacted at http:\\www.walbro.com

or by calling 1.989.872.2131.

TITLE613GC SERVICE MANUAL

1. TOOLS

P/N DESCRIPTION

171521 SCRENCH

271541 PRESSURE GAUGE BULB

371542 COIL/FLYWHEEL TIMING SHIM

471543 CYLINDER ASSEMBLY CLAMPS & PISTON STOP

571546 613 SHOCK ABSORBER TOOL

671547 SPARK TESTER

771548 613 FLYWHEEL DISASSEMBLY TOOL

871550 LIMITER CAP REMOVAL TOOL

971565 ELECTRONIC TACHOMETER

10 71569 613GC INDUCTION SEAL FLANGE W/ SCREWS

11 71570 613GC EXHAUST SEAL FLANGE W/SCREWS

12 71573 TUNING SCREWDRIVER

13 73410 633GC FLYWHEEL PULLER

14 73425 633GC FUEL PRESSURE CAP

15 73428 613GC & 633GC MAIN BEARING DRIVER TOOL

16 73429 633 MAIN BEARING SPACING TOOL

17 73430 633GC SHOCK ABSORBER TOOL

18 73431 633GC INTAKE PORT COVER TOOL

19 73432 633GC EXHAUST PORT COVER TOOL

Gas Saw Service Tool Kit - P/N 71700

12345

678910

11 12 13 14 15

16 17 18 19

TITLE 613GC SERVICE MANUAL

2. SPECIFICATIONS

SPECIFICATIONS

Engine Type 2-Stroke Single Cylinder Air Cooled

Displacement 4.9 cu. in. (80.7 cc)

Horsepower 5.7 hp (4.2 kW) @ 9000 rpm

Engine Speed 12,000 ± 500 rpm, electronically governed

2800-3200 rpm @ idle

Chain Speed 5300 fpm (27 m/s), free running

4000 fps (20 m/s), in the cut

Weight 21 lbs. (9.5 kg) with bar and chain

Cutting Depth Up to 12 inches (30 cm)

Dimensions 18 inches (45 cm) length

11.5 inches (29 cm) height

10 inches (25 cm) width

Carburetor Walbro diaphragm WJ-85B

Air Filtration Dry nylon

Starter Dust and water shielded

Ignition Electronic speed governing, water sealed

Clutch Three-weight, single spring, centrifugal

Fuel Mix Ratio 25:1 gasoline to oil with brand name gasoline and ICS®2-stroke

engineoil,orotherhighquality2-strokeengineoilforaircooled

engines.

Fuel Capacity 0.23 gal (0.88 liter)

15-18 minute run time

Water Supply Minimum 20 psi (1.5 bar)

Noise Level 100 dB @ 1 meter

Vibration Level 10.5 m/s

Spark Plug TYPE Champion RCJ-7Y (for spark plug reference guide see page 78)

Spark Plug Gap 0.02 inches (0.5 mm)

Sprocket Type 8-tooth rim sprocket

TITLE613GC SERVICE MANUAL

3. SERIAL # LOCATION

3 613GC Cut-Off serial number series.

TITLE 613GC SERVICE MANUAL

4. SPARE PARTS DIAGRAM

4 Thissectioncoverstorque,Loctite,andlubricationrequirementsoftheindividual 

components. The key numbers used are not related to the key numbers in the

613GC Replacement Parts Price List.

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1SCREW 0.4 35 X73866

2 STARTER ROPE HANDLE 505514

3 STARTER ROPE 73904

4 STARTER COIL SPRING & HOUSING 73909

5 STARTER CASE PLATE 71451

6 STARTER COIL SPRING & HOUSING SCREW 73910

7 STARTER ROPE PULLEY 73913

8 STARTER PULLEY WASHER 73905

9 STARTER PULLEY SCREW 0.6 52 X73907

10 STARTER COVER ASSEMBLY 71415

11 STARTER COVER AIR DEFLECTOR 73908

12 NUT 3.0 260 73891

13 WASHER 73911

14 WAVE WASHER 73912

15 FLYWHEEL ASSEMBLY 0.7 61 509163

16 STARTER PAWL ASSEMBLY 509207

18 SCREW 0.3 26 X73914

19 SWITCH, IGNITION TOGGLE 73237

20 IGNITION TOGGLE CABLE 73919

21 SCREW 73914

22 WAVE WASHER 73285

23 PLAIN WASHER 73890

24 SPARK PLUG CAP 73241

25 SPARK PLUG SPRING 73917

26 IGNITION COIL WITH SPARK PLUG LEAD & PRIMARY 73920

27 SWITCH GROUND CONNECTION PLATE 71449

TITLE613GC SERVICE MANUAL

4. SPARE PARTS DIAGRAM

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1 REAR MANIFOLD CLAMP 73867

2 REAR MANIFOLD 73868

3 WRIST PIN NEEDLE BEARING 73869

4 COMPLETE PISTON/CYLINDER ASSEMBLY 71413

5 CYLINDER BASE GASKET ASSEMBLY 71412

6 SPARK PLUG 2.8 243 73199

7 CYLINDER TO MUFFLER GASKET 73881

9 CARBURETOR ATTACHMENT SCREW WASHER 73327

10 MUFFLER ASSEMBLY 71411

11 CYLINDER BLOCK BOLT 1.1 95 X73874

12 MUFFLER MOUNTING SCREW 1.0 87 73883

13 CARBURETOR PULSE TUBE 73898

14 MUFFLER SUPPORT BRACKET 73884

15 MUFFLER SUPPORT BRACKET SCREW 0.9 78 73885

16 COMPLETE CARBURETOR WJ-85B 71762

17 INTAKE MANIFOLD FLANGE SCREW 0.4 35 X73901

18 WASHER 73250

19 CARBURETOR SUPPORT BRACKET 73895

20 DECOMPRESSION VALVE 1.3 113 71642

21 INTAKE MANIFOLD FLANGE 73947

22 INTAKE MANIFOLD 71735

23 CARBURETOR PULSE TUBE PROTECTOR 73888

24 WASHER 73897

25 CARBURETOR ATTACHMENT SCREW 0.5 43 73902

26 SCREW 0.4 35 X73866

27 SCREW GUIDE 0.6 52 73899

28 MUFFLER DEFLECTOR 71481

29 SCREW 0.4 35 71482

TITLE 613GC SERVICE MANUAL

4. SPARE PARTS DIAGRAM

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1 CRANKSHAFT SEAL FLYWHEEL SIDE 73877

2 CRANKSHAFT BEARING 73209

3 CRANKSHAFT FLYWHEEL WOODRUFF KEY 73878

4 CRANKSHAFT ASSEMBLY 71410

5 WRIST PIN NEEDLE BEARING 73869

6 CLUTCH SIDE MAIN BEARING SEAL-INSIDE 73289

7 CRANKSHAFT BUSHING 71452

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1 OUTER CRANKCASE SEAL CLUTCH SIDE 73931

2 OUTER CRANKCASE SEAL BODY 73949

3 OUTER CRANKCASE SEAL BODY SCREW 0.3 26 73940

4WASHER 73285

5 CLUTCH SPACER WASHER 73945

6 8T RIM SPROCKET KIT 70949

7 CLUTCH NEEDLE BEARING 73939

8 613GC CLUTCH DRUM ASSEMBLY 71520

9 CLUTCH SPACER WASHER, INSIDE 73941

10 CLUTCH 3.4 295 71419

11 CLUTCH SPRING 73943

Andere Handbücher für 613GC

Inhaltsverzeichnis

Beliebte Kettensäge Handbücher anderer Marken

Bushranger

Bushranger CS4210 Bedienungsanleitung

Husqvarna

Husqvarna 136, 141 Bedienungsanleitung

Echo

Echo CS-330EVL Bedienungsanleitung

HART

HART HLCS01 Bedienungsanleitung

Homelite

Homelite UH10817 Bedienungsanleitung

Westfalia

Westfalia SCS 725 Bedienungsanleitung

Nakayama

Nakayama EC2050 Bedienungsanleitung

The Handy

The Handy THPCS16 Bedienungsanleitung

McCulloch

McCulloch PRO MAC 54 Handbuch

Husqvarna

Husqvarna 359 E-tech Bedienungsanleitung

Craftsman

Craftsman 358.352162 Bedienungsanleitung

Craftsman

Craftsman 358.350270 Bedienungsanleitung

Craftsman

Craftsman 358.351610 Bedienungsanleitung

Echo

Echo CS-8001(6digits)(36) Bedienungsanleitung

Poulan Pro

Poulan Pro 545047544 Bedienungsanleitung

Ryobi

Ryobi RY3714VNM Bedienungsanleitung

Homelite

Homelite Ranger UT10926 Bedienungsanleitung

McCulloch

McCulloch TimberBear TM502 Bedienungsanleitung