IKUSI TM60 Bedienungsanleitung
TM60Pi (06/00)
IKUSI reserves the right to modify this information without prior notification.
USER'S MANUAL
TM60
CONSOLE TRANSMITTER
TM60Pi (06/00) PAG. i
I N D E X
Pg.
1.- DESCRIPTION........................................................................................................ 1
2.- SAFETY PRECAUTIONS........................................................................................ 2
2.1.- What you must do.......................................................................................... 2
2.2.- What you must not do.................................................................................... 2
3.- INSTALLATION....................................................................................................... 3
3.1.- CB60 Battery charger.................................................................................... 3
3.2.- Receiver ........................................................................................................ 4
3.3.- Starting up..................................................................................................... 7
3.4.- Spurious ........................................................................................................ 9
4.- USING THE SET..................................................................................................... 10
5.- MAINTENANCE ...................................................................................................... 11
5.1.- Guarantee...................................................................................................... 11
5.2.- Precautions.................................................................................................... 11
5.3.- Preventive maintenance ................................................................................ 12
5.4.- Identifying faults............................................................................................. 13
5.5.- Spare parts.................................................................................................... 14
TM60Pi (06/00) PAG. 1
1.- DESCRIPTION
The TM60/3, TM60/4, TM60/5, TM60/6, TM60/7, and TM60/8 console type transmitter radio
remote control systems, are designed for the remote control of hoists and cranes (overhead
cranes, tower cranes, hydraulic loader cranes, concrete pumps, driverless vehicles, etc) and
are particularly suitable for applications when the operator needs to be able to choose the
best location from which to carry out an operation.
The system consists of a transmitter for selecting commands and a receiver which is
connected to the electrical system of the machine to be operated. The system also comes
with a battery charger and two rechargeable batteries.
The main specifications are as follows:
The TM60
Frequency band 405 a 475 MHz
Response Time 100 ms
Temperature range -20º a +65ºC
The TM60/3, TM60/4, TM60/5, TM60/6, TM60/7, and TM60/8 transmitters
Transmission power 10 mW
Protection IP65
The R60/9, R60/18, R60/26 and R60/38 receivers
Power supply 48, 115, 230 Vac ± 10%, 50/60 Hz
Optional 12 or 24 Vdc
Consumption 30 to 40 W, depending on models
Relays 230 Vac/8 A
Protection IP55
The CB60 battery charger
Power supply 230 Vac ± 10%, 50 Hz;
optional 115 Vac, 60 Hz or 24 Vdc
The BT12 batteries
Voltage 7,2 V
Capacity 1200 mAh
Charging temperature 5º a 35ºC
Autonomy 8 to 12 h, depending on models
TM60Pi (06/00) PAG. 2
2.- SAFETY PRECAUTIONS
These instructions must be read carefully in order to install and use
the set properly and to keep it in perfect working condition and to
reduce the risks of misuse.
Do not use this set on machines for the lifting of persons or in
potentially explosive atmospheres.
Any use other than that specified in this manual is dangerous. The
following instructions must be strictly adhered to.
2.1.- What you must do:
!Strictly adhere to the instructions for installation contained in this manual.
!Make sure that the installation is carried out by professional and competent personnel.
!Ensure that all site and prevailing safety regulations are fully respected.
!Make sure that this manual is permanently available to the operator and maintenance
personnel.
!Keep the transmitter out of reach of unauthorised personnel.
!Remove the transmission key when the set is not in use.
!On starting each working day, check to make sure that the STOP button and other
safety measures are working.
!When in doubt, press the STOP button.
!Whenever several sets have been installed, make sure the transmitter you are going to
use is the right one. Identify the machine controlled on the label for this purpose on the
transmitter.
!Service the equipment periodically.
!When carrying out repairs, only use spare parts supplied by IKUSI dealers.
2.2.- What you must not do:
!Never make any changes to the set, which have not been studied and approved by the
manufacturer.
!Never power the equipment other than with the specified power supply.
!Never allow unqualified personnel to operate the equipment.
!After use, never leave the equipment ON. Always use the contact key or the STOP
button to avoid accidentally activating manoeuvres.
!Do not use the set when visibility is limited.
!Avoid knocking or dropping the set.
!Do not use the set if failure is detected.
TM60Pi (06/00) PAG. 3
3.- INSTALLATION
3.1 The CB60 battery charger
Connect the charger to the mains using the power source and cable supplied. On
installing the battery charger, bear in mind that the batteries must be charged at
temperatures over 5ºC and that the power supply must be left on all night. Also
remember that the charger must not be left in direct sunlight as the batteries will not
become fully charged at temperatures exceeding 35ºC.
Place the batteries in the charger. The LEDs should light up, indicating that recharging
is in process. Complete recharging takes 12 hours, but the batteries may remain in the
charger for an unlimited period of time.
The capacity of the batteries decreases with use. Their life span is estimated to be 500
recharging cycles, but this depends largely on the conditions of use, for which the
following is recommended:
!Do not recharge the battery until it is completely flat. The transmitter indicates
this.
!Always charge the batteries at temperatures between 5º and 35ºC.
!Avoid short-circuits between the battery contacts. Do not carry charged batteries
in tool-boxes or next to other metal objects (keys, coins, etc.)
!Always keep contacts clean.
!Never leave batteries in direct sunlight.
TM60Pi (06/00) PAG. 4
3.2.- Receiver
Make sure that the crane is stopped for the entire duration of the
assembly process, keep the work area free and wear protective
clothing.
Park the crane and position stop-ends, (if these are not available use
appropriate signs), at a suitable distance so that it is not hit by other
cranes on the same runway.
Check the power-supply voltage and turn off the mains switch.
Find a suitable location for the receiver, away from any intense radioelectric
disturbance source and install the receiver cabinet using 4 elastic absorbers.
The receiver antenna must be placed free of shielding by metal parts which could
obstruct reception of the signal. If this is not possible, please request an antenna with
cable extension.
TM60Pi (06/00) PAG. 5
There are three ways to connect the receiver box to the crane's electrical installations:
!Using multiwire cable.
!Using a multipin connector in the receiver box.
!Using a cable with a terminal multipin connector.
TM60Pi (06/00) PAG. 6
Connect the power supply and the receiver outputs on the corresponding relay board
plug-in terminals. Do this following the outputs diagram, which is supplied with the set.
This diagram indicates the connection between the transmitter commands and the
receiver outputs.
The KSTOP1 and KSTOP2 relays are in series and must be connected to the main
contactor coil circuit.
The K2/START is activated once the start-up command is held down.
The K1/SEC relay is a security relay which is activated when certain commands
predefined as “active” on configuration of the set, (i.e. commands which give rise to
manoeuvres), are activated.
Remember to connect the ground cable.
Only use fireproof cables for connections.
Select the appropriate voltage on the receiver, (230, 115 or 48 Vac).
TM60Pi (06/00) PAG. 7
3.3.- Starting-up
Proceed with caution; the equipment may not be connected correctly
which may lead to unforeseeable movements on starting-up.
Once the receiver has been connected, disconnect the power supply to the motors(for
example, by removing the fuses) and power on the receiver. The following receiver
LEDs should now light up.
POWER: indicates that the power supply is correct.
HARD: two LEDs on the relay board and on the logic board indicate the absence
of defects on the boards.
Next, place a charged battery in the transmitter and turn it ON. To do this, turn the
contact key, push and pull out the STOP button and press the start button. The green
LED should light up, indicating that the transmitter is transmitting.
1.- LED 4.- STOP button
2.- Start button 5.- Command elements
3.- Contact key 6.- Label for crane identification
TM60Pi (06/00) PAG. 8
On receiving a signal from the transmitter, the following LEDs will light up on the
receiver:
SIGNAL: this indicates that it is receiving an RF signal at the working frequency.
DATA: this means that the data format is correct.
ID: this means that the receiver has recognised the transmitter’s identification
code.
Now, the KSTOP 1 and KSTOP 2 relays will be activated. K2/START relay is activated
only meanwhile the start button is pushed.
Press on any of the transmitter’s manoeuvre buttons and its corresponding relay will be
activated and its LED will light up. In case of an active manoeuvre, the safety relay
K1/SEC will also activate.
Check to make sure all the other manoeuvres work in this way.
Turn off the transmitter using the STOP button, and make sure that on doing so the
relays are deactivated and the DATA, ID and SIGNAL LEDs go out.
Reconnect the power supply to the motors, move to the usual work position and check
to see if all the manoeuvres and the STOP buttons are functioning correctly.
Remember that the receiver has several voltage-powered circuits.
Even when the power has been cut off, there is still a risk of electrical
shocks.
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