Ilco 009B Bedienungsanleitung

009B

OPERATION MANUAL

Tubular Key Duplicator

009B Operation Manual

The 009B Tubular Key Machine is a precision tool and should be operat-

ed with care. Please read this instruction manual before duplicating any

keys. This manual gives step by step instructions on how to duplicate

tubular keys and includes a section on how to adjust the 009B.

CONTENTS

How to Duplicate a Key ........................................................

How to Replace the Cutter ...................................................

How to Make Cutter Adjustments .........................................

Limited Warranty ..................................................................

The 009B is designed for duplicating the Ilco® 1137B tubular style key.

Examine the diagram and familiarize yourself with the Tubular Key

Machine. Knowing the names for the basic parts of this machine will

make instructions more meaningful and easier to understand.

Parts

A Motor

B Cutter Adapter

C Cutter

D Chuck Nut (Closing Nut)

E Clear Shield

F Guide

G Main Shaft

H Shield Knob

I Power Switch

J Key Gauge

Operation Manual 009B

How to Duplicate a Key

1. Place original key (key being duplicated)

on end of shaft to right of machine. (See

Figure A)

2. Insert key blank (uncut key) into chuck end

of main shaft making certain that the key

blank indexing is in the same direction as

the original key.

Index (nib) on both key blank and original

must face up. (See Figure B)

The key blank should be bot-

tomed in the chuck. Partially

tighten chuck.

3. Rotate Key Gauge into the “load”

position, and then loosen the

Main Shaft Closing Nut to allow

the key blank to position against

the face of the Setting Gauge.

Tighten the Closing Nut to re-

tain the key blank in this posi-

tion. (See Figure C) Now ro-

tate the Key Gauge back into its

“rest” position.

4. Swing the Clear Safety Shield

into position above the cutter

as shown in Figure D. Turn the

Power Switch “ON”.

5. Advance the original key and at

the same time rotate so that the

rst cut on the original key lines

up with the guide. Advance key slowly until the guide bottoms rmly in

the cut. Back off slowly and rotate key to next cut. Repeat this process

until all cuts are completed. (See Figure E)

6. Turn power switch “OFF” and swing clear shield to “load” position.

7. Loosen chuck closing nut and remove key.

Caution: In order to prolong cutter life, a slow steady movement should

be maintained while cutter is in contact with key blank. We do not recom-

mend cutting steel key blanks as cutter life will be dramatically reduced.

Fig. A

Fig. B

Fig. C

Fig. D Fig. E

009B Operation Manual

How to Replace the Cutter

The cutter should be replaced when cuts begin to look rough or undue

force is required for the cutter to cut the key blank. Do not attempt to cut

keys when the cutter is dull. The proper cutter for use on the 009B is Ilco®

part #16TW.

Caution: Machine should be unplugged when replacing the cutter

or making any cutter adjustments.

1. Place an 1137B key blank on shaft to right of machine.

2, Insert a second blank into the

Main Shaft chuck until bottomed

out ush with the face of the

chuck.(See Figure F) Tighten

closing nut lightly to retain in this

position.

3. Rotate Key Gauge into the

“load”position, and then loosen

the Main Shaft Closing Nut to

allow the key blank to posi-

tion against the face of the Key

Gauge. Tighten the Closing

Nut to retain the key blank in

this position. (See Figure G)

Now rotate the Key Gauge back

into its “rest” position. See Figure

4. Remove dull cutter by loosening

cutter adapter set screw and removing

cutter. (See Figure H)

5. Insert new cutter (part #16TW), leaving

approximately 1/2 inch of the cutter ex-

posed. (Don’t tighten set screw yet.)

6, Holding key blank in place on end of

shaft, advance key toward cutter until

it comes to rest against the guide. Dur-

ing this process, the key blank which

you have placed in the chuck will have

pushed the cutter into proper position.

(See Figure I)

7. Tighten cutter adapter set screw to se-

cure the cutter in this position, taking

care not to disturb the positioning of

the cutter. The machine is now ready

for use.

Fig. F

Fig. G

Fig. H

Fig. I

Operation Manual 009B

How to Make Cutter Adjustments

Cutter Height (Wall Thickness)

Check cutter height by cutting sample key and

measuring the distance across the cuts with dial

calipers.

If this dimension is not within the proper range, the

cutter height must be adjusted. This dimension may

range from .323 inch to .328 inch (A). (See Figure

If adjustment is needed:

1. Unplug the machine!

2. Using a Phillips type screwdriver, re-

move the four rubber feet from the

bottom of the machine to release the

machine’s bottom cover plate. (See

Figure K)

3. Slightly loosen the motor elevation

locking screw (A)*. (See Figure L)

* Very Important! Do not loosen or

adjust screws identied in the photo

as “X”

• If cuts are not deep enough (mea-

surement more than ,328”), back off (counter-clockwise) both

adjustment screws (B). Be certain to back off both screws ex-

actly the same amount. Each 1/16 turn will lower the cutter

approximately .010 inch.

• If cuts are too deep (measurement less than .323”), advance

(clockwise) both adjustment screws (B). Be certain to advance

both screws exactly the same amount. Each 1/16 turn will

raise the cutter approximately .010 inch.

4. Tighten motor elevation locking screw (A). Cut another key. Measure

distance across the cuts and repeat steps given above if necessary.

5. Reposition bottom cover and re-attach rubber feet.

Tip of tubular key

Fig. J

Fig. K

Fig. L

009B Operation Manual

Limited Warranty

Kaba Ilco warrants to the original buyer of any new model 009B machine

that it will repair or replace, at its option, any part of any machine which

proves, to the reasonable satisfaction of Kaba Ilco to have defects aris-

ing from the quality manufacture of the machine or from defective materi-

als or components, during a period of one year from the date of shipment

of the machine by Kaba Ilco, provided that the machine is returned by

prepaid transport to Kaba Ilco or to its authorized representative before

the expiry of the warranty period together with a detailed description of

the alleged defect(s). Kaba Ilco, may, in its discretion, elect to refund the

purchase price allocable to the part affected, or to issue a credit if the

price therefore remains unpaid.

Kaba Ilco sells precision-made machines. The buyer assumes all risks

and Kaba Ilco shall not be liable for any reason, if the machine has been

subjected to improper installation, improper use, improper or inadequate

maintenance, negligence, of any unauthorized modication or alteration

is made to the machine not operated in accordance with Kaba Ilco’s

printed instructions or operated beyond its rated capacity shall not be

covered by this or any other warranty,

Any and all warranties made by Kaba Ilco to any machine, product, or

component thereof shall be effective only if and for so long as the buyer

complies with all payment obligations pursuant to the buyer’s accepted

and acknowledged order. Failure to meet such payment obligations pur-

suant to the buyer’s accepted and acknowledged order. Failure to meet

such payment obligations shall void all warranties and not extend the

period of time for which such machine, product or component thereof is

warranted irrespective of whether or not payment is eventually made.

These warranties are in lieu of and not in addition to any other war-

ranty of condition, expressed or implied including without limita-

tion merchantability, tness for a particular purpose or latent de-

fects. The buyer releases Kaba Ilco from any liability for any reason

other than a breach of its warranties hereunder.

The liability of Kaba Ilco shall in no case, including negligence, exceed

the purchase price of the defective machine, nor shall Kaba Ilco be liable

for an personal injuries, property damage or consequential damages.

Use only genuine Kaba Ilco replacement parts on this machine.

Operation Manual 009B

Kaba Ilco Corp.

400 Jeffreys Road • Rocky Mount, NC 27804

Phone 800.334.1381 • Fax 252.446.4702

www.kaba-ilco.com

Code No. 125146

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