Intermatic SG160 Bedienungsanleitung

LISTED LISTED

TRANSIENT SURGE SUPPRESSORS FOR

AC POWER PANEL APPLICATIONS

USER MANUAL

1449 2nd Edition

HARDWIRED SURGE PROTECTION DEVICES

SG Modular Series

GGEENNEERRAALL

This document provides detailed information on how to install and operate the SG Modular

Series of Surge Protective Devices (SPD).

Units should be mounted as close as possible to the AC panel to be protected. It is recom-

mended that conduit, preferably metallic, be utilized to accomplish this connection.

The SG Modular Series Protectors are installed and connected in parallel ("shunt") across the

AC supply to be protected. Connecting wires do not carry the supply current, only the short

duration currents associated with the suppression of a transient event.

Identified or indicated terminals must be connected exactly with respect to the AC Power

feeding the SPD. Failure to do so may result in damage to the device or pose a danger to

personnel.

Incorrect installation may significantly impair the performance of the Surge Protective

Device. It is particularly important that all installation procedures and guidelines be followed

exactly.

INSTALLATION OF THIS DEVICE SHOULD ONLY BE PERFORMED BY A

QUALIFIED LICENSED ELECTRICIAN.

Before starting any installation procedures, verify service voltages with an AC Voltmeter to

ensure that the correct SPD Model has been selected.

DO NOT CONNECT WITHOUT SECURING POWER FROM THE DISTRIBUTION PANEL.

CHECK TO ENSURE THAT ALL CONNECTIONS ARE CORRECT AND SECURE BEFORE ENERGIZING. DO

NOT ENERGIZE WITH DOOR OPEN.

KEEP THIS MANUAL IN A SAFE DRY PLACE FOR FUTURE REFERENCE.

A.)

B.)

C.)

D.)

E.)

F.)

G.)

H.)

I.)

J.)

After determining a position to mount the device that

will minimize the length of the connecting wires,

drill a hole in the cabinet for the conduit to run the

wires from the distribution panel to the connecting

lugs inside the SPD. Installation is simplified if the

wires enter the enclosure at the top (see figure #2) of

the enclosure. Securely mount the TVSS unit using

1/4-20 bolts in the four (4) mounting holes provided

in the enclosure's mounting flanges.

CONSTRUCTION

14 Gauge steel with continuous hinge.

UL 50 Type 12 and Type 13.

NEMA/EEMAC Type 12 and Type 13.

JIC standard #GP-1-1967.

CSA Type 12.

IEC 529, IP65. [Figure #2: Cabinet Top View]

[Figure #1: Cabinet Front View]

10.00"

(254mm)

14.75"

(375mm)

15.50"

(394mm)

12.94"

(329mm)

3.00"

(76mm)

(152mm)

MMOOUUNNTTIINNGGIINNFFOORRMMAATTIIOONN

((AALLLL MMOODDUULLAARR SSGG MMOODDEELLSS))

Page: 2

FINISH

ANSI 61 Gray polyester.

Powder coating inside and

out over phosphatized sufaces.

1.030"

(26.162mm) Dia.

APPLICATION or TECHNICAL ASSISTANCE

Contact Intermatic at 1-800-391-4555 or on the web at www.intermatic.com

Page: 3

Before starting the installation, measure the Line voltage with an AC voltmeter to ensure the

correct device has been selected for the current application. The MCOV (maximum continuous

operating voltage) Cannot exceed the maximum limits for the following service voltages:

INSTALLATION INSTRUCTIONS

120/208Vac, Three Phase Wye, 4 Wire + Ground

277/480Vac, Three Phase Wye, 4 Wire + Ground

120/240Vac, Three Phase Delta, 4 Wire + Ground

240 or 480Vac, Three Phase Delta, 3 Wire + Ground

120 or 240Vac, Single Phase, 2 Wire + Ground

Requires a 1 Pole Breaker

Requires a 2 Pole Breaker

Requires a 3 Pole Breaker

120/240Vac, Split Phase, 3 Wire + Ground

PHASE A

NEUTRAL

GND

120 VAC

120 VAC PHASE B

120 or 240 VAC PHASE

NEUTRAL

GND

PHASE A

NEUTRAL

GND

PHASE B

PHASE C

120 or 277

VAC

208 or 480

VAC

PHASE A PHASE B

PHASE C

NEUTRAL

208

VAC

240

VAC 240

VAC

(High Leg) “Orange”

240 or 480

VAC

PHASE B

PHASE A

PHASE C

GND

240 or 480

VAC

240 or 480

VAC

208 or 480

VAC

120 or 277

VAC 120 or 277

VAC

208 or 480 VAC

Requires a 3 Pole Breaker

[Figure #6]

[Figure #7]

[Figure #5]

[Figure #4]

[Figure #3]

STANDARD ELECTRICAL CONFIGURATIONS

120VAC=150MCOV

220VAC=320MCOV

230VAC=320MCOV

240VAC=320MCOV

277VAC=320MCOV

480VAC=550MCOV

NOTE

Wye Configuration is applicable for:

220/380VAC

230/400VAC

240/415VAC

120 VAC 120 VAC

FRONT PANEL DIAGNOSTICS

Page: 4

1. CONNECT THE GROUND WIRE TO THE

SERVICE PANEL GROUND BUS.

2. CONNECT THE NEUTRAL WIRE FROM THE SERVICE PANEL NEUTRAL BUS TO

THE LUG LABELED NEUTRAL. (Except for Delta Application)

3. CONNECT THE PHASE (HOT) WIRES FROM A 3 POLE BREAKER TO THE SPD

DEVICE CONNECTORS LABELED PHASE "A", "B" AND "C", as appropriate.

CAUTION:

BEFORE ENERGIZING THE SPD:

ENSURE ALL CONNECTIONS ARE CORRECT.

DO NOT ENERGIZE WITH FRONT COVER OPEN.

8 8 8 8 8 8

A CB

GREEN=PROTECTED OFF=NO PROTECTION

SYSTEM

FAULT N-G

VOLTAGES

RESET

ENABLE

TEST EVENT COUNTER

TEST

DISABLE

ENABLE

STATUS INDICATORS AUDIO ALARM

[Figure #10: 3 Phase Wye Configuration Shown]

1) For Single Phase Models:

Only 1 Green LED, in the

Phase “B” position, is provided.

3) For Delta Models:

There is no Yellow,

N-G, LED.

2) For Split Phase Models:

2 Green LEDs, in Phase “A”

& “C” positions, are provided.

NOTES:

1) For Single Phase Models, Phase “A”

& Phase “C” lines are left vacant.

2) For Split Phase Models, Phase “B”

is left vacant.

3) For Delta Configurations, the Neutral

position is left vacant.

[Figure #9: 3 Phase Wye Wire Hook-up]

PHASE

FAULT N-G

FAULT

TEST

DISABLE

ENABLE

PHASEPHASE

3 POLE BREAKER KEEP WIRES

AS SHORT

AS POSSIBLE

CONDUIT

[Figure #8: 3 Phase Wye Breaker Hook-up]

GREEN LEDs: When the SPD is securely connected and operating properly, the GREEN LEDs,

under the heading "PHASE INDICATORS", will be illuminated. No other indicator should be

illuminated if the unit is operating normally.

RED LED: If a problem develops with the internal monitoring circuitry or, in the unlikely event

that there should be a loss or reduction in the protection elements, the RED LED over the words

"SYSTEM FAULT" will illuminate.

YELLOW LED: If the Yellow LED illuminates, at any time, there could be a hazardous system

wiring fault. The YELLOW LED does not indicate a suppressor failure; however, it does signal

that there maybe dangerous Neutral to Ground Voltages present. Consult with a qualified

electrician to verify the integrity of the installation's wiring. (Not present on Delta Configurations.)

AUDIBLE ALARM: The Alarm will sound if protection should be lost on either the L-N or L-G

Modes. Control of the Alarm is managed with a switch located on the front panel next to the

Alarm. The switch has three (3) settings: Up (momentary only) for testing, which will sound the

alarm. Center, this is the Disable position and turns the Alarm off. Down, this Enables the Alarm

and sets it for constant monitoring.

STATUS INDICATORS

COUNTER: The Surge Counter will show the number of transient events that the suppressor

encounters. Control of the Surge Counter is managed with a switch located to the left of the count-

er display. The switch has three (3) settings: Up, (momentary only) for RESET. Center, this is the

ENABLE position and turns the Counter on and sets it for constant monitoring. Down, (momen-

tary only) this tests the Counter and will increase the count by 1 increment each time it is activated.

TROUBLE SHOOTING GUIDE

There is little or no trouble shooting required for this Series of products. However, there are

situations where there could arise a scenario where the Front Panel Diagnostics does not operate

as intended. In such a case follow these directions...

PROBLEM:

No Front Panel Diagnostics or improper operation:

Ensure that SPD unit is properly connected to the AC Service Panel and that all connections

are secure.

Confirm that the breaker in the AC supply panel is in the ON position.

If problem still persists: TURN OFF BREAKER, open the SPD door and verify that all VISI-

BLE cable connections are properly secured, no loose wires. This is especially critical for the con-

nectors on the Sensor Cable as they interface with the SG modules. When the SG module is prop-

erly connected the 2 Green LEDs should be illuminated and the center Yellow LED (not applica-

ble on Delta Units) should not. DO NOT attempt to trouble shoot inside individual SG Modules.

In the unlikely event that these measures have failed to correct the problem contact your dealer or

the factory for additional information.

Page: 5

Page: 6

The SG Modular Series utilize Replaceable Protection Modules.

SENSOR CABLE INTERFACE

TO FRONT PANEL DISPLAY

PHASE BUS

KEYED (GROUNDED)

MOUNTING BRACKET

YELLOW LED

NEUTRAL TO GROUND WARNING INDICATOR

NORMAL OPERATION = OFF

(NOT PRESENT ON DELTA CONFIGURATIONS)

[Figure #12: Module Ø Side End Cap]

THERE ARE NO USER SERVICEABLE PARTS INSIDE MAIN HOUSING

SG160K, SG240K and SG320K Models:

The specific product you have in service may be configured for any one of the following voltages:

AC Service(s)

120 or 240Vac, Single Phase

120/240Vac, Split Phase

240 or 480Vac, Three Phase Delta

120/240Vac, Three Phase Delta (High Leg)

120/208Vac, 3 Phase Wye

NEUTRAL

BUS

Phase

"A"

RPM

GROUND

BUS

DRY CONTACT INTERFACE

277/480Vac, Three Phase,

4 Wire + Ground

AC Service:

LOCATION OF

OPTIONAL

SURGE COUNTER

SURGE

RATING

160kA ( )

240kA ( )

320kA ( )

Phase

"C"

RPM

SURGE

RATING

160kA ( )

240kA ( )

320kA ( )

Phase

"B"

RPM

SURGE

RATING

160kA ( )

240kA ( )

320kA ( )

SENSOR

CABLE

[Figure #11: Internal Layout]

INTERNAL LAYOUT

1. Make Sure the power has been turned off to the SG unit.

Never work on the SPD unit while energized.

2. Disconnect the Sensor Cable from the module.

(Ø Side End Cap)

3. Remove the 1/4 20 bolts securing the module to the

phase and neutral tabs. One bolt at each end of the

module. The compression lug comes off also.

4. Remove the 2 #6 Screws (1 at each end of the unit)

securing the module to the Back Plane PC Board.

5. Remove the module from the SG unit.

6. To mount the replacement module reverse steps 4, 3

and 2. Do not forget to reinstall the compression lug.

7. Close the SG cabinet door and reconnect power.

MMOODDUULLEE RREEMMOOVVAALL && RREEPPLLAACCEEMMEENNTT

GREEN LED’s

PROTECTION MODE STATUS

(NORMAL OPERATION = ON)

277/480Vac, 3 Phase Wye

220/380Vac, 3 Phase Wye

230/400Vac, 3 Phase Wye

240/415Vac, 3 Phase Wye

MODULE

Page: 7

IMPORTANT DATA

DATE PURCHASED:

DEALER/DISTRIBUTOR'S NAME AND ADDRESS:

DATE INSTALLED:

PHONE #:

MANUFACTURED DATE:

MODEL #:

CONTRACTOR'S NAME AND ADDRESS:

CONTACT(S):

FAX #:

PRODUCT INFORMATION

SERIAL #:

PHONE #: FAX #:

MAINTENANCE INSTRUCTIONS

At intervals not to exceed two (2) months check and verify:

1. Diagnostic and Indication display.

2. Alarm Operation

3. Condition of ALL Connection Cables and Terminations

ANY ALTERATIONS, TAMPERING, MISUSE OR UNAUTHORIZED REPAIRS OF

THIS PRODUCT WILL VOID ITS ORIGINAL FACTORY WARRANTY.

INSTALLATION, SERVICE OR REMOVAL OF THIS DEVICE SHOULD ONLY BE

PERFORMED BY A QUALIFIED LICENSED ELECTRICIAN.

FIVE YEAR PRODUCT WARRANTY

WARRANTY AND LIMITATION OF LIABILITY

If within five (5) years from the date of purchase, this surge protection

device fails due to defect in material or workmanship, Intermatic

Incorporated will repair or replace it free of charge. The warranty does

not apply to: (a) damage caused by accident, abuse, mishandling,

dropping; (b) units which have been subject to unauthorized repair,

opened, taken apart; (c) units not used in accordance with directions;

(d) damages exceeding the cost of the product. Some states do not

allow a limitation of damages, so the foregoing limitations may not

apply to you. This warranty gives you specific legal rights and you may

also have other rights, which vary, from state to state. This warranty

service is available by either (a) returning the product to the dealer

from whom the unit was purchased, or (b) obtaining a Returned

Authorization from the Intermatic Service Center at 1-800-270-7227.

Contact the company or refer to the warranty sheet enclosed with

each product for complete warranty details.

INTERMATIC INCORPORATED

http://www.intermatic.com

INTERMATIC PLAZA, SPRING GROVE, ILLINOIS 60081

NOTE

INSPECT FOR HIDDEN SHIPPING DAMAGE UPON RECEIPT OF UNITS. NOTIFY

THE SHIPPING COMPANY IMMEDIATELY IF DAMAGE IS DISCOVERED. RETAIN

ALL SHIPPING CONTAINERS AND PACKING MATERIALS FOR INSPECTION.

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