Intersil ISL6294AEVAL1Z Gebrauchsanweisung

®ISL6294AEVAL1Z Evaluation Board

Application Manual

Description

The ISL6294AEVAL1Z is an evaluation tool for the

ISL6294A single-cell Li-ion battery charger. The evaluation

tool provides a complete evaluation platform addressing all

data sheet specifications and functionality. The jumpers on

the board facilitate the programming of the charge current,

different charging conditions, and can be used to make other

necessary connections, such as current measurement.

The ISL6294A is a fully integrated single-cell Li-ion battery

charger. The ISL6294A accepts input voltages ranging from

4.5V up to 28V. Due to the high voltage capability, the

components associated with the cradle input circuit on the

evaluation board are good for a 28V supply.

The components assembled in the center square constitute

a complete charger, indicating the space saving advantage

of the typical ISL6294A installation in space-limited

applications.

Pinout ISL6294A

(8 LD DFN)

TOP VIEW

Features

• A Complete Evaluation Platform for the ISL6294A Charger

• The Center Square Suggesting the Space Saving

Advantage of the Typical Components Assembly

• Cradle Input Accepts Voltage up to 28V

• Flexible Power Connectors Each with a Hook and a

Solder Pad Providing Variety to Users

• Convenient Jumpers for Programming the Charge

Current, Charge Mode, and for Current Measurement

• 3.5x2.5 Square Inches Board Size Handy for Evaluation

• Thermal Vias in the Thermal Pad Similar To Customers’

Thermally Enhanced Environment

• On-Board LEDs for Input PPR and CHG State Indication

What is Needed

The following instruments will be needed to perform testing:

• Power supplies:

1) PS1: DC 30V/2A

2) PS2: DC 10V/2A

3) PS3: DC 10V/2A

• DC Electronic load: 20V/2A

• Multimeters

• Function generator

• Oscilloscope

• Cables and wires

Ordering Information

PART NUMBER DESCRIPTION

ISL6294AEVAL1Z Evaluation Board for ISL6294A

VIN

PPR

CHG

BAT

IREF

IMIN

GND

Application Note

CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.

1-888-INTERSIL or 1-888-468-3774 |Intersil (and design) is a registered trademark of Intersil Americas Inc.

All other trademarks mentioned are the property of their respective owners.

AN1457.0May 5, 2009

2AN1457.0

May 5, 2009

Quick Setup Guide (Refer to Figure 1)

DO NOT APPLY POWER UNTIL STEP 5

For Cradle Input

Step 1: Connect a 5V supply PS1 to CRDL input (J1,

upper +) with the current limit set at 1.3A

Step 2: Connect a 3.7V supply PS3 to BAT output (J2,

upper +) with the current limit set at 1.3A

Step 3: Connect a current meter to JP6, as shown in

Figure 1

Step 4: Connect the DC electronic load of 1.2A to BAT

(J2, upper +)

Step 5: Insert a jumper shunt on JP2, JP3, JP4 and JP5,

all other jumpershunts are not installed

Step 6: Turn on Power Supplies and DC electronic load;

adjust the power supply PS3 such that the

voltmeter V2 reads 3.7V

Step 7: Both the red and the green LEDs should be on,

indicating power on and charging condition

Step 8: The current meter I2 should read about 0.6A as

the charging current

Step 9: Insert a jumper shunt on JP7 and the current

meter I2 should read about 1.2A charging

current

Step 10: Remove the jumper shunt on JP3 and apply a

3.3V supply, positive to Pin 1 (at the right) of

JP3, negative to GND

Step 11: Slowly reduce the DC electronic load current

until the green LED turns off; the current meter

I2 should read about 50mA EOC current

FIGURE 1. CONNECTION OF TEST INSTRUMENTS

Application Note 1457

3AN1457.0

May 5, 2009

Description of Jumper Settings

JP1 - Connects the EN pin to a pull-up voltage or GND. The

pull-up voltage is either the BAT voltage (when a shunt is

installed on JP3) or an external 3.3V power source (when

the shunt on JP3 is removed and a +3.3V supply is

connected to pin 1(at the right) of JP3). If there is no shunt

installed on JP1, the EN pin is internally pulled down to logic

LOW, which enables the charger. If a shunt is installed

across the two jumper pins labeled as “Enable”, the EN pin

is driven to logic LOW and the charger is enabled, same as

floating. If the shunt is installed across the two jumper pins

labeled as “Disable” and the pull-up voltage is above 2V, the

EN pin is driven to logic HIGH, which disables the charger.

JP2 - A shunt installed on JP2 connects the input source from

connector J1 to the circuit if input current measurement is not

needed. The shunt can be replaced by a current meter if input

current measurement is needed, as shown in Figure 1.

JP3 - Selects the power source for logic pull-up and the LED

supply. If a shunt is installed, the BAT voltage is selected as

the power source. If the shunt is removed, an external power

supply of +3.3V can be connected from Pin 1 (at the right) to

GND to provide the pull-up and LED supply power. The

purpose is to exclude the extra current through the charger

when characterizing small currents, such as EOC and

quiescent currents.

JP4 - Connect a 243k resistor from IMIN pin to GND for

50mA EOC current.

JP5 - Connect a 20k resistor from IREF to GND for 0.6A

charge current.

JP6 - A shunt installed on JP6 connects the BAT pin to the

output connector J2 if output current measurement is not

needed. The shunt can be replaced by a current meter if

output current measurement is needed as shown in Figure 1.

JP7 - Parallels an additional 20k resistor to the IREF pin

(total RICDL = 10k), the charge current will be increased to

1.2A.

TABLE 1. JUMPER SETTING SUMMARY

JUMPER POSITION FUNCTION

JP1

Shunt on Disable Charger disabled

Shunt on Enable Charger enabled

Shunt not installed Charger enabled

JP2 Shunt installed Connects input source at J1 to VIN

JP3 Shunt installed Select BAT as the pull-up source

JP4 Shunt installed Sets EOC current to 50mA

JP5 Shunt installed Sets charging current to 0.6A, if

shunt on JP7 is not installed

JP6 Shunt installed Connects BAT to J2

JP7 Shunt installed Sets charging current to 1.2A, if

shunt on JP5 is also installed

Application Note 1457

4AN1457.0

May 5, 2009

Board Design

Schematic

FIGURE 2. SCHEMATIC

Application Note 1457

Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to

verify that the Application Note or Technical Brief is current before proceeding.

For information regarding Intersil Corporation and its products, see www.intersil.com

AN1457.0

May 5, 2009

TABLE 2. ISL6294AEVAL1Z BILL OF MATERIALS

ITEM QTY REFERENCE PART DESCRIPTION PCB

FOOTPRINT PART NUMBER VENDOR

1 1 U1 ISL6294A Charger 2x3 DFN ISL6294A Intersil

2 2 R1, R2 470Ω, 5%, 1/8W Resistor 0805 ERJ-6GEYJ471V Panasonic

5 1 R5 243k, 1%, 1/8W Resistor 0805 ERJ-6ENF2433V Panasonic

6 2 R6, R7 20k, 1% 1/8W Resistor 0805 ERJ-6ENF2002V Panasonic

7 1 C1 4.7µF, 35V, Tantalum 6032 ECS-T1VC475R Panasonic

8 1 C2 0.1µF, 50V, X7R Ceramic 0603 C1608X7R1H104K TDK

9 1 C3 10µF, 6.3V, Tantalum 0603 ECS-T0JY106R Panasonic

10 2 C4, C8 1.0µF, 6.3V, X5R Ceramic 0603 ECJ-1VB0J105K Panasonic

11 1 C6 47µF, 6.3V, X5R Ceramic 1210 ECJ-4YB0J476M Panasonic

12 2 J1, J2 2.54mm Center Header, 2 CKT 22-11-2022 Molex

13 2 CRDL, VBAT Test point, Red 5010 Keystone

14 5 EN, CHG, PPR, IMIN, ICDL Test point, Yellow 5014 Keystone

15 4 GND1, GND2, GND3,

GND4 Test point, Black 5011 Keystone

16 6 JP2, JP3, JP4, JP5, JP6,

JP7 2.54mm header, 2ckt 22-28-4020 Molex

17 1 JP1 2.54mm header, 3ckt 22-28-4030 Molex

18 1 D1 Green LED 0805 SML-LXT0805GW-TR Lumex Opto

19 1 D2 Red LED 0805 SML-LXT0805IW-TR Lumex Opto

Application Note 1457

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