ION ES50M-1 Bedienungsanleitung

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 1 of 12

IntroductIon

Thank you for purchasing an Ion®Technologies

efuent pump. Take the time to read the instructions

carefully before using this appliance. We strongly

recommend that you keep this instruction manual in a

safe place for future reference.

Check the nameplate for your pump’s specication,

refer to the table list.

Be careful not to exceed the given specications in

the use of your pump.

Each pump is individually factory tested to ensure

proper performance. Closely following these

instructions will eliminate potential operating problems

assuring years of trouble-free service.

Most accidents can be avoided by using common

sense.

IMPORTANT: Ion®Technologies is not responsible

for losses, injury or death resulting from failure to

observe these safety precautions, misuse, abuse

or misapplication of pumps or equipment.

Marks & MeanIngs

CAUTION: Keep the pump equipment out of

the reach of children! Warns that the failure to

follow the directions given could cause serious risk to

individuals or objects.

WARNING: This sign warns the operator that

the failure to follow an instruction may damage

the pump and/or the system.

safety WarnIngs

CAUTION: Read these safety warnings rst

before installing, servicing, or operating any

pump.

Before Installation

This manual contains important information for the safe

use of this product. Read this manual completely and

follow the instructions carefully. Reasonable care and

safe methods relating to the installation and operation

of this product should be practiced. Check local codes

and requirements before installation.

WARNING: Risk of Electrical Shock or

Electrocution. May result in serious injury or

death or re hazard. Installer must disconnect all

electrical sources prior to installation, handling or

servicing. Only qualied personnel may install this

system. NFPA 70/National Electric Code (NEC) or

local codes must be followed. System must be properly

grounded according to NEC. Do not lift pump by power

cord.

WARNING: Risk of Fire or Explosion. Do not

smoke or use open ames in or around this

system. This system is not intended for use in

hazardous locations per NFPA 70 National Electric

Code. Do not pump ammable liquids. Consult factory

for optional equipment rated for hazardous location

use.

CAUTION: Rotating machinery,

amputation or severe lacerations can

result. Keep clear of suction and discharge

openings. DO NOT insert fingers into pump

with power connected. Risk of serious cutting or

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 2 of 12

amputation exists. Disconnect all power sources prior

to servicing pump. Pump may start without warning.

CAUTION: Do not modify the cord and plug.

When using the cord and plug, plug into a

grounded outlet only. When wiring to a system control,

connect the pump ground lead to the system ground.

CAUTION: Do not run the pump dry. Dry

running can overheat the pump (causing burns

to anyone handling it) and will void the warranty.

CAUTION: The pump normally runs hot. To

avoid burns, allow it to cool for 30 minutes after

shutdown before handling it.

CAUTION: Submersible sewage pumps are

not approved for use in swimming pools,

recreational water installations, decorative fountains or

any installation where human contact with the pumped

uid is common. Pump designed to be installed in a

sewage pit or wet location where drainage collects.

WARNING: Do not throw away or lose this

manual. Keep it in a safe place so that you

may refer to it often for the continued safe operation of

the product.

CAUTION: All returned products must be

cleaned, sanitized, or decontaminated prior

to shipment, to insure employees will not be

exposed to health hazards in handling said

materials. All applicable laws and regulations shall

apply.

WARNING: Bronze/brass fitted pumps may

contain lead levels higher than considered

safe for potable water systems. Government

agencies have determined that leaded copper

alloys should not be used in potable water

applications.

WARNING: Installation, wiring, and junction

connections must be in accordance with

the National Electric Code and all applicable state

and local codes. Requirements may vary depending

on usage and location.

WARNING: Installation and servicing is to be

conducted by qualied personnel only.

CAUTION: Rotating machinery,

amputation or severe lacerations can

result. Keep clear of suction and discharge

openings. DO NOT insert fingers into pump

with power connected.

WARNING: Always wear eye protection when

working on pumps. Do not wear loose clothing

that may become entangled in moving parts.

WARNING: Pumps build up heat and

pressure during operation. Allow time for

pumps to cool before handling or servicing.

CAUTION: Hazardous Voltage can shock,

burn or cause death. This pump is not

intended for use in swimming pools or water

installations where human contact with pumped

fluid is possible.

CAUTION: Risk of electrical shock. To

reduce risk of electrical shock, always

disconnect pump from source before handling.

Lock out power & tag.

WARNING: Do not use these pumps in

water over 145°F. Do not exceed

manufactures recommended maximum

performance, as this could cause the motor to

overheat.

WARNING: Make sure lifting handles are

securely fastened each time before lifting.

CAUTION: Do not lift, carry or hang pump

by the electrical cables. Damage to the

electrical cables can cause shock, burns or death.

Never handle connected power cords with wet

hands. Use appropriate lifting device.

WARNING: Sump and sewage pumps often

handle materials which could cause illness

or disease. Wear adequate protective clothing

when working on a used pump or piping. Never

enter a basin after it has been used.

CAUTION: Failure to permanently ground

the pump, motor and controls before

connecting to power can cause shock, burns or

death.

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 3 of 12

CAUTION: These pumps are NOT to be

installed in locations classified as

hazardous in accordance with the National Electric

Code, ANSI/NFPA 70.

WARNING: Do not introduce into any sewer,

either directly, or through a kitchen waste

disposal unit or toilet: Seafood Shells, Aquarium

Gravel, Cat Litter, Plastic Objects, Sanitary

Napkins or Tampons, Diapers, Rags, Disposable

Wipes or Cloth, Medications, Flammable Material,

Oil or Grease, Strong Chemicals, Gasoline.

• Operation against a closed discharge valve will

cause premature bearing and seal failure on

any pump.

• Any wiring of pumps should be performed by a

qualied electrician.

• Cable should be protected at all times to avoid

punctures, cuts, bruises, and abrasions-inspect

frequently.

• Never handle connected power cords with wet

hands.

• Never let cords or plugs lie in water outside the pit.

• These pumps are offered in a three phase and

single phase wiring conguration. Voltages will

vary according to the application and can be seen

in the tables in this manual.

PuMP InstallatIon

These important instructions must be followed for

satisfactory performance of your pump. Before

installation, check your local electrical and plumbing

codes.

The sump or basin shall be sealed and vented in

accordance with local plumbing codes. This pump is

designed to pump domestic wastewater, nonexplosive

and noncorrosive liquids and shall NOT be installed in

locations classied as hazardous in accordance with

the National Electrical Code (NEC) ANSI/ NFPA 70

or Canadian Electric Code (CEC). The pump should

never be installed in a trench, ditch, or hole with a dirt

bottom. The legs will sink into the dirt and the suction

will become plugged.

dIMensIons

PerforMance

Capacity (GPM)

Total Dynamic Head (ft.)

020 40 60 80 100 120 140

100

ES50

ES100

2”FNPT

11.3”

6.6”

5.1”

9.3”

3.1”

18.2”

4”

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 4 of 12

Important 1 Phase Models Model Number:

Prior to installation, record Model

Number, MFG Date, Amps,

Voltage, Phase and HP, from pump

nameplate for future reference.

Also record the voltage and current

readings at startup.

Amps: Volts: MFG Date:

3 Phase Models Phase:

Amps L1-2: Volts L1-2: HP:

Amps L2-3: Volts L2-3:

SN:

Amps L3-3: Volts L3-3:

Model HP Volt Ph Nema Start

Code FLA Cord Size Cord Type Cord O.D.

Inches

ES50M-1 0.5 60 115/1 3450 12.0 SOW 16/3 0.43

ES50M-21 0.5 60 230/1 3450 6.0 SOW 16/3 0.43

ES50M-03 0.5 60 208/3 3450 3.5 SOW 16/3 0.43

ES50M-23 0.5 60 230/3 3450 3.2 SOW 16/4 0.46

ES50M-43 0.5 60 460/3 3450 1.6 SOW 16/4 0.46

ES100M-21 1 60 230/1 3450 11.8 SOW 16/3 0.43

ES100M-03 1 60 208/3 3450 6.2 SOW 16/4 0.46

ES100M-23 1 60 230/3 3450 6.0 SOW 16/4 0.46

ES100M-43 1 60 460/3 3450 3.0 SOW 16/4 0.46

sPecIfIcatIons

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 5 of 12

WARNING: Servicing should be performed

only by an authorized service center.

Always disconnect the pump from power source

before handling or making any adjustments. Always

wear rubber boots when there is water on the oor and

you must unplug the pump or make any adjustments.

WARNING: A clearance under the pump for

entrance of sewage solids must be a

minimum of 2 inches to a maximum of 3.5 inches.

The sump or basin shall be sealed and vented in

accordance with local plumbing codes. This pump

is designed to pump domestic wastewater, non-

explosive and non-corrosive liquids and shall NOT

be installed in locations classied as hazardous in

accordance with the National Electrical Code (NEC)

ANSI/ NFPA 70 or Canadian Electric Code (CEC).

The pump should never be installed in a trench, ditch,

or hole with a dirt bottom. The legs will sink into thedirt

and the suction will become plugged.

These pumps are usually installed in concrete

or berglass basins with the lift-out rail system.

Instructions for installing rail system are furnished

with rail package.

If pump is not installed with lift-out rail system it must

be properly supported on legs and connected to

discharge pipe so that space is provided under pump

for entrance of sewage. Pump inlet should not be

closer than 2 inches from bottom of sump.

It is not generally desirable to install these pumps

without the rail system except on special O.E.M.

packaged systems. Check valves should always be

installed along with shut-off valves. This allows for

easier service and prevents backow into basin.

Starting Pump After Installing in Sump

Before lowering pump into basin, connect power lines

and start motor. Impeller should turn counterclockwise

when looking at impeller.

WARNING: Disconnect all power and control

wires to motor at control panel before starting

disassembly operation. Never rely on opening

circuit breaker only.

CAUTION: Operating pump builds up heat

and pressure; allow time for pump to cool to

room temperature.

sPecIfIcatIons (contInued)

Description:

To reduce domestic, commercial and light industrial

sewage

Physical Data:

Discharge Size: 2” NPT

Impeller Type: 2-Vane Closed, Cast Iron

Cable Length: 20’

Liquid Handling:

Solids Size: 3/4”

Acceptable Ph Range: 6-8

Temperature:

Maximum Stator: 248°F

Maximum Liquid Temp.: 104°F - Intermittent

Technical Data:

Power Cord Type & Size:

• SOW 16/3C (ES50, ES100) 1Ø

• SOW 16/4C (ES50, ES100) 3Ø

Motor Housing: Cast Iron

Volute: Cast Iron

Impeller: Cast Iron

Motor Shaft: SS430

Hardware: SST

“O” Rings: NBR

Seals: Single Mechanical Carbon Ceramic

Upper Bearing: 6202

Lower Bearing: 6203

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 6 of 12

Submergence

The pump should always be operated in the

submerged condition. The minimum sump liquid level

should never be less than above the pump’s motor,

unless very briey.

Discharge Piping

Install discharge piping or hose assembly to the pump.

Discharge piping should be as short as possible and

sized no smaller than the pump discharge. Do not

reduce the discharge pipe size below that which is

provided on the pump. Both a check valve and a shut-

off valve are recommended for each pump. The check

valve is used to prevent backow into the sump. PVC

pipe along with plastic check valve and shut-off valve

are recommended.

Install check valve 12” above pump discharge. The

shut-off valve is used to manually stop system ow

during pump servicing. Drill a 1/8” hole in the discharge

pipe below the check valve approximately 5” from end

nearest volute and oriented towards the pump body.

Control Panel

Single phase series sewage pumps DO NOT require

a control panel, but do require a level controlwith a

piggy back plug, See Figure 1, Page 7.

Motor

Each motor is provided with heat sensor thermostats

attached directly to the motor windings. The

thermostats open if the motor windings see excessive

heat and, in turn, open the motor contactor in the

control panel when used, breaking the power to

the pump. When the motor is stopped due to an

overheated condition, it will not start until the motor

has cooled.

Pre-oPeratIon

Check Voltage And Phase

Before operating pump, check to make sure that

voltage and phase information stamped on the pump’s

identication plate matches the available power.

Check Pump Rotation

Before putting pump into service for the rst time,

the motor rotation must be checked. Improper motor

rotation can result in poor pump performance and can

damage the motor and/or pump.

Identication Plate

Note the numbers on the pumps identication plate

and record in this manual for future reference.

CAUTION: Electrical Connections

Turn circuit breaker off before plugging or

unplugging the switch and/or pump.

Piggy-Back Plug

Plug the level control plug into a 115V receptacle, then

plug the pump into the piggy-back plug. See Figure

1, Page 7. It is recommended that this circuit have

a 15 AMP breaker. One cycle of operation should

be observed, so that any potential problems can be

corrected.

It is recommended that the level control oat should

be set to insure that the liquid in the sump never

drops below the top of the motor housing. The level

control should have adequate clearance so it cannot

hang up in it’s swing and that the pump is completely

submerged when the level control is in the “Off ”

mode. Minimum tether length is 3.50”.

By adjusting the cord tether the control level can be

changed. DO NOT USE THE POWER CABLE TO

LIFT PUMP.

Pump-Down Test

Be sure pump has been plugged in, lowered into

the basin or sump, check the system by lling with

liquid and allowing the pump to operate through its

pumping cycle. The time needed to empty the system,

or pump-down time along with the volume of water,

should be recorded.

Thermal Protection

The normally closed (N/C) over temperature sensor

is embedded in the motor windings and will detect

excessive heat in the event an overload condition

occurs.

The thermal sensor will trip when the windings

become too hot and will automatically reset when the

pump motor cools to a safe temperature.

In the event of an over temperature, the source of

this condition should be determined and repaired

immediately. Thermal protection shall not be used as a

motor overload device.

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 7 of 12

3. Pump is air-locked. Start and stop several

times by plugging and unplugging cord. Check

for clogged vent hole in pump case.

4. Inlet holes in pump base are clogged. Remove

pump and clean the openings.

5. Vertical pumping distance is too high. Reduce

distance or change the discharge ttings of the

pump.

Pump runs and pumps out sump, but does not

stop.

1. Switch is stuck in up position.

Pump runs but delivers only small amount of

water.

1. Pump may be air locked. Start and stop several

times by plugging and unplugging cord. Check

vent hole in pump case for plugging.

2. Vertical pumping distance is too high. Reduce

distance or change the discharge ttings of the

pump.

3. Inlet in pump base may be clogged. Remove

pump and clean out openings.

4. Impeller or volute openings may be plugged or

partially plugged. Remove pump and clean out.

5. Pump impeller may be partially clogged causing

motor to run slow, resulting in motor overload.

Clear impeller.

Fuse blows or circuit breaker trips when pump

starts.

1. Inlet in pump base may be clogged. Remove

pump and clean out openings.

2. Impeller or volute openings may be plugged or

partially plugged. Remove pump and clean out.

3. Pump impeller may be partially clogged causing

motor to run slow, resulting in motor overload.

Clear impeller.

4. Fuse size or circuit breaker is too small.

5. Defective motor stator; return to authorized

service center for verication.

Maintenance

Minimal maintenance is required. Perform the

following checks when pump is removed from

operation or when pump performance deteriorates:

1. Inspect motor chambers for oil level and

contamination.

2. Inspect impeller and body for excessive build-

up or clogging.

3. Inspect motor and bearings.

4. Inspect seal for wear or leakage.

troubleshootIng

Pump does not run and/or just hums.

1. Line circuit breaker is off, or fuse is blown or

loose.

2. Water level in sump has not reached turn-on

leve.

3. Pump cord is not making contact in receptacle.

4. Float is stuck. It should operate freely in basin.

5. If all of the above are OK, then the motor could

be malfunctioning.

Pump runs but does not deliver water.

1. Discharge shut-off valve (if used) may be

closed.

2. Impeller or volute openings are fully or partially

clogged. Remove pump and clean.

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 8 of 12

Motor runs for short time then stops. Then after

short period starts again. Indicates tripping

overload caused by symptom shown.

1. Inlet in pump base may be clogged. Remove

pump and clean out openings.

2. Impeller or volute openings may be plugged or

partially plugged. Remove pump and clean out.

3. Pump impeller may be partially clogged causing

motor to run slow, resulting in motor overload.

Clear impeller.

4. Defective motor stator; return to authorized

service center.

Warranty Is VoId If...

1. Using an extension cord.

2. Power cord has been cut or the grounding

prong removed or using an adapter tting.

3. The switch has been disassembled or tampered

with.

4. Any tags or labels have been removed.

5. Used in a heavy grease application

6. Used in applications exceeding the designed

temperature range of 32 - 104 degrees F.

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 9 of 12

exPloded VIeW

ES50-ES100

Efuent Pumps

OPERATION MANUAL

Dated: 11/02/2016

Document Name: ES50-ES100_OM

Page 10 of 12

# Description Part Number

Quantity Of Parts

ES50 ES100 ES50 ES100

115V/1PH 230V/1PH 230V/1PH 230V/460V/3PH 230V/460V/3PH

1VOLUTE 091EP5001 1 1 1

091EP1001 1 1

2 IMPELLER 091EP5002 1 1 1

091EP1002 1 1

3 SHAFT-SEAL 091EP5003 1 1 1 1 1

4SEAL PLATE 091EP5004 1 1 1 1 1

5SCREW 091EP5005 8 8 8 8 8

6WASHER 091EP5006 8 8 8 8 8

7 SQUARE RING 091EP5007 1 1 1 1 1

8STATOR ASSY

091EP5008 1

091EP5009 1

091EP1009 1

091EP5039 1

091EP1039 1

9BEARING 091EP5010 2 2 2 2 2

10 C-RING 091EP5011 1 1 1 1 1

11 ROTOR ASSY 091EP5012 1 1 1

091EP1012 1 1

12 SPRING

WASHER 091EP5013 1 1 1 1 1

13 MOTOR END

BELL 091EP5014 1 1 1 1 1

14 GROUND LINE 091EP5315 1 1 1 1 1

15 SCREW 091EP5016 4 4 4

091EP1016 4 4

16 CLAMP 091EP5017 1 1 1 N/A N/A

17 SCREW 091EP5018 1 1 1 N/A N/A

18 CAPACITOR 091EP5019 1 1 1 N/A N/A

19 HOUSING 091EP5020 1 1 1 1 1

20 O-RING 091EP5021 1 1 1 1 1

21 ADAPTER 091EP5022 1 1 1 1 1

22 RETAINER

RING 091EP5023 1 1 1 1 1

23 SCREW 091EP5024 2 2 2 2 2

24 POWER CORD

091EP5025 1

091EP5026 1 1 1 1

091EP5326

25 HANDLE 091EP5027 1 1 1 1 1

26 SCREW 091EP5028 2 2 2 2 2

27 NUT 091EP5029 1 1 1 1 1

exPloded VIeW descrIPtIon

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