Ironton 45809 Bedienungsanleitung
4000 WATT GENERATOR
OWNER’S MANUAL
Installation/Initial Set-Up
4
There are a number of important steps required to set up your generator for initial use. These
steps are:
Steps for Installation / Initial Set-Up
1. Unpacking & delivery inspection.
2. Planning the power load to stay within the generator’s rated
capacity.
3. Setting up generator for the type of power generation you need:
a. portable power source, or
b. connected to a building as a back-up power source.
4. Selecting a site for using the generator.
5. Grounding.
6. Battery installation (electric start models only).
Each of these steps is discussed in detail below:
1. Unpacking & Delivery Inspection
You should inspect the generator immediately after you receive delivery.
See the “Machine Component Identification” section of this manual for a
diagram of the generator and its components.
If you have damaged components, contact the freight company that delivered the unit and file a
claim.
2. Planning the Power Load
Plan your power load so that you do not exceed the generator’s rated capacity.
See the “Power Load Planning & Management” section of this manual to review how to plan and
manage power loads for the generator.
5-20R
Installation/Initial Set-Up
6
The generator cannot power your entire home -- you must work with the
installing electrician to determine which devices/appliances you wish to
power during an outage. The electrician can help you determine which
circuits and devices can be powered simultaneously without overloading the
generator.
Using as a
Portable Power
Source
When using the generator as a portable power source, you can plug
electric devices and appliances directly into the generator’s electrical
outlets.
There are two different kinds of electrical outlets on the generator:
1. Two 120 Volt, 20 Amp duplex straight-blade receptacles (NEMA 5-
20R duplex receptacles compatible with NEMA 5-20P or 5-15P
mating plugs).
2. One 120/240 Volt, 20 Amp Locking receptacle (NEMA L14-20R)
compatible with NEMA L14-20P mating plugs).
(See more technical detail about these receptacles and their associated
circuit breakers in the “Machine Component Identification” section of this
manual.)
Make sure you plug each electrical device/appliance into the correct
generator outlet based on the device’s plug configuration and
voltage/amperage rating. Never exceed the amperage rating of an outlet.
L14-2012
Installation/Initial Set-Up
8
4. Select a Suitable Site
Before using the generator, you must select a suitable OUTDOOR location for installation and
operation. This location should meet all of the criteria listed below.
WARNING:
You must choose a suitable site for operating your generator to avoid equipment damage
and/or injury and possible death from carbon monoxide poisoning, electric shock, or fire.
Choose a site that meets all of the criteria specified.
Dry, level
surface
The generator should be positioned on a dry, firm, level surface.
Ensure that the generator sits level and will not slide or shift during operation.
If applicable, block the generator’s wheels to prevent sliding and shifting.
Outdoors only –
dangerous
carbon
monoxide
exhaust
WARNING: Carbon monoxide poisoning hazard
The exhaust from your generator contains carbon monoxide (CO), a
poisonous gas that can kill. You cannot smell it, see it, or taste it.
Carbon monoxide exhaust is given off whether you are using gasoline,
natural gas, or propane as the fuel source to power the generator.
Follow the directions below for choosing a location to operate your
generator in order to avoid carbon monoxide poisoning.
The location you choose to operate the generator must be OUTDOORS
and away from all air intakes:
Never run the generator inside any closed or semi-enclosed spaces (even if
outdoors), including homes, garages, basements, sheds, or boxes. These
spaces can trap poisonous gases, even if you run a fan or open windows.
Place the generator so that the exhaust fumes will not be directed towards
people or building air intakes.
Ensure that working, battery-operated or battery back-up carbon monoxide
alarms are used in any dwelling/structure that is in close proximity to the
running generator.
Note that this generator is NOT designed or approved for use in vehicles or
marine applications. Never run the generator inside RVs or other vehicles,
on boats, or on pick-up truck beds.
WARNING:
Never attempt to attach ductwork to the muffler system to allow for
installation inside an enclosure. This could cause hot air deflection,
heat build-up, and increased exhaust back-pressure, resulting in
possible exhaust leakage or damage to the generator.
Adequate
cooling
ventilation
The generator needs adequate, unobstructed flow of air to allow for
proper cooling of engine and generator head.
WARNING:
Heat build-up from inadequate ventilation can result in fire, posing a
serious risk to nearby persons and structures.
Situate so there is adequate clearance around generator to allow for cooling
airflow so that heat does not build up.
Installation/Initial Set-Up
9
Never place the generator immediately adjacent to a building or other
structure –allow at least 7 feet clearance.
Do not run the generator in close proximity to other heat-generating
equipment, such as another generator. The combined heat that is generated
may raise air temperature in the immediate area and there will not be
adequate cooling ventilation.
Do not allow debris to accumulate and block airflow.
Do not operate with a tarp, blanket, or cover surrounding the generator.
No wet
conditions
Choose a location where the generator will NOT be exposed to rain, snow,
or direct sunlight. Exposure to water can cause electric shock.
You may operate the generator under an outdoor, canopy-like structure of
heat-resistant material that is open on all sides. Make sure that all parts of
canopy are at least 7 feet from exhaust, and allow for adequate clearance
above generator so that heat does not build up.
Hot exhaust
clearance
The exhaust gas from your generator is extremely hot and can cause
combustible materials to catch on fire.
Make sure your generator’s exhaust system is at least 7 feet from all
combustible materials and buildings/structures.
Equip the engine with a spark arrestor if the generator will be used near any
ignitable forest, brush, or grassy land. (See the “Specifications” section of
this manual to determine if your generator is already equipped.) Make sure
you comply with applicable local, state, and federal codes.
Keep a fire extinguisher rated “ABC” nearby. Keep it properly charged and
be familiar with its use.
Away from
dust/dirt
Do not use the generator in extremely dusty or dirty conditions. Excessive
dust and dirt can cause premature failure of the machine.
Hearing
protection
Generators can produce noise levels of up to 95 dB in close proximity,
which can be dangerous to human hearing with prolonged exposure.
Hearing protection may be required for persons working within 15-20 feet of
the running generator for an extended period of time.
WARNING:
Never attempt to attach ductwork to the muffler system to lower noise
levels. This could cause hot air deflection, heat build-up, and increased
exhaust back-pressure, resulting in possible exhaust leakage or damage
to the generator.
Installation/Initial Set-Up
10
5. Grounding the generator
Always ensure the generator is properly grounded to prevent electrical shock.
You must always ground the generator by the following method when using the generator as a
portable electrical source:
1) Drive a ¾” or 1” copper pipe or rod into the ground close to the generator. The pipe/rod
must penetrate moist earth –the depth required will be dictated by local soil conditions.
Consult with an electrician.
2) Connect an approved ground clamp to the pipe.
3) Run a 10 gauge wire from the clamp to the generator grounding post located on the rear of
the generator head.
4) Do not connect the generator grounding post to a water pipe or a ground used by a radio
system.
If a licensed electrician installs the generator with a connection to your building’s electrical circuit
for use as a back-up power system, grounding may alternatively be completed through the
building’s grounding system. Ask your electrician. If the generator is not grounded through your
building’s electrical system, follow the procedure above.
WARNING:
Operating the generator when it is not properly grounded can result in electrical shock.
Control Panel Face
Grounding Post
10 Ga. wire
Copper
Pipe/Rod
Ground
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