Ironton 60729 Bedienungsanleitung
READ &SAVE THESE INSTRUCTIONS
1In. Clear Water Pump
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Items #60729
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Thank you very much for choosing an Ironton™product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This clear water pump is designed for certain applications only. Northern
Tool and Equipment is not responsible for issues arising from
modification or improper use of this product such as an application for
which it was not designed. We strongly recommend that this product not
be modified and/or used for any application other than that for which it
was designed.
For technical questions, please call 1-877-234-6869.
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Table of Contents
Intended Use..........................................................................................................................................4
Technical Specifications ......................................................................................................................4
Important Safety Information...............................................................................................................5
Specific Operation Warnings...............................................................................................................7
Assembly Instructions..........................................................................................................................8
Before Each Use....................................................................................................................................9
Operating Instructions........................................................................................................................12
After Each Use.....................................................................................................................................20
Maintenance ........................................................................................................................................20
Storage.................................................................................................................................................23
Troubleshooting..................................................................................................................................24
Parts Diagram for Pump.....................................................................................................................26
Parts List for Pump.............................................................................................................................27
Parts Diagram for Engine...................................................................................................................28
Parts List for Engine...........................................................................................................................29
Replacement Parts..............................................................................................................................30
Limited Warranty.................................................................................................................................31
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Intended Use
The Ironton 1 Inch Clear Water Pump is designed with a simple structure allowing for an easy start
and reliable operation. This quiet and easy-to-use pump is designed to pump water and non-corrosive
liquids. The pump has many applications including farming irrigation, drought-resistant irrigation, pool,
flooding, pond draining, and construction sites.
Technical Specifications
Property
Specification
Engine
Ironton 79cc
Suction & Discharge Size
1" NPT
Maximum Flow
1580 GPH
Maximum Suction Head
23 FT
Maximum Total Head
98 FT
Maximum Pressure
17 PSI
Mechanical Seal
Routine
Overall Dimensions (L×W×H)
17.13"×15.75"×16.14"
Dry Weight
40.79 lb.
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Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the pump until they have read this manual and have
developed a thorough understanding of how it works.
Do not modify this pump in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Do not allow the pump to come into contact with an electrical source. It is not insulated and
contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the pump. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
Outdoor use only. This pump produces Carbon Monoxide, a deadly odorless chemical. Operate
20 feet from any doors, windows, or air intakes.
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⚠CAUTION
PUMP USE AND CARE
BEFORE OPERATION
Read manual. Do not allow anyone to operate the pump that has not read the Owner’s
Manual or has not been instructed on the safe use of the pump.
Keep a fire extinguisher rated “ABC” nearby
Review safety rules. Before starting this pump, review the instructions for safe operation.
Know how to stop. Be thoroughly familiar with all controls and with the proper use of the
equipment. Know how to stop the pump.
DURING ASSEMBLY
CHECK and TEST completed assembly as directed in this manual. Serious injury could result
from water leaks if pump is improperly assembled.
DO NOT MODIFY pump design.
DURING ASSEMBLY
Fuel outdoors. Fill fuel tank outdoors – never indoors. Gasoline vapors can ignite if they collect
inside an enclosure. Explosion can result.
Use approved container. Never pump fuel directly into engine at gas station. Static charge can
build and ignite fuel. Use an UL approved fuel container to transfer gas to the engine.
Running / hot engine. A running engine is hot enough to ignite fuel. Never add fuel or remove
gas cap if engine is running or still hot. Stop the engine and allow it to cool, at least two
minutes before adding fuel.
Heat / flames / sparks. Stay away from sources of heat, flame, or sparks while adding fuel.
Don’t overfill. DO NOT overfill the gas tank.
Replace cap. Replace gas cap securely before starting engine.
Spills. Clean up fuel spills immediately. Move pump away from spilled fuel on the ground.
Wipe fuel off engine and wait 5 minutes for excess fuel to evaporate before starting engine.
Gas soaked rags should be disposed of properly.
On skin / clothes. If gasoline is spilled on your skin or clothes, change clothes and wash skin
immediately.
Gasoline storage. Store gasoline in a cool, dry place in an UL approved, tightly sealed
container.
DURING OPERATION
INSPECT and PREPARE pump before each use as directed in this manual.
DO NOT USE flammable or corrosive chemicals in the pump.
DO NOT RUN pump while unattended.
FOLLOW INSTRUCTIONS for SAFELY FUELING/REFUELING THE ENGINE. Gasoline is
flammable and can explode. Always use caution when handling gasoline.
DO NOT START pump until ready to use in order to avoid unintentional release.
SEE Troubleshooting section of this manual before attempting any repairs. Wear personal
protective equipment and follow safety instructions.
Hot muffler. If you are starting a warm engine, stay clear of muffler. It may still be hot enough
to burn you.
Never leave the machine unattended while the engine is running.
Never operate, or let anyone else operate, the pump while under the influence of alcohol,
drugs, or medication.
Adjusting/Repairing. Turn off engine and remove spark plug cap before cleaning, inspecting,
or servicing the pump. Summary of Important Safety Information 6
Carbon monoxide. The running engine gives off carbon monoxide, a poisonous gas that can
kill you. You CANNOT smell it, see it, or taste it. If you start to feel sick, dizzy, or weak while
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using the pump, shut off the engine and get to fresh air RIGHT AWAY. See a doctor. You may
have carbon monoxide poisoning.
Other exhaust dangers. Engine exhaust, some of its constituents and certain vehicle
components contain or emit chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm. Avoid inhalation of exhaust.
AFTER OPERATION
Let engine cool before storing. Let engine cool for at least five minutes before storing. A hot
engine can be a fire hazard.
Storage location. Store the pump in a location away from sources of heat, open flames, sparks
or pilot lights – such as water heaters, space heaters, furnaces, clothes dryers, or other gas
appliances. Even if the pump’s gas tank is empty, residual gasoline vapors could ignite.
Gasoline storage. Store extra gasoline in a cool, dry place in an UL approved, tightly sealed
container. Gasoline vapors can ignite if they collect inside an enclosure.
Periodic maintenance. Perform periodic maintenance as directed in this manual to keep the
pump in safe working condition.
DURING STORAGE / TROUBLESHOOTING
PREPARE THE PUMP FOR STORAGE according to the instructions in this manual.
SELECT a well-ventilated STORAGE AREA away from sources of heat, flame, or sparks.
Gasoline vapors can ignite and cause a fire.
READ and FOLLOW the safety rules for troubleshooting / servicing the pump.
Specific Operation Warnings
⚠WARNING
INSPECT and PREPARE the pump before each use, as directed in this manual.
Pump clean water only. DO NOT use for salt water, brine, laundry discharge, or any application
that may contain foreign materials and/or caustic chemicals.
Never pump gasoline or flammable liquids with this pump.
To prevent fire hazards and to provide adequate ventilation, keep the pump at least 20 feet away
from buildings and other equipment during operation. Do not place flammable objects near the
pump.
Learn how to stop the pump quickly, and understand the operation of all controls. Never permit
anyone to operate the pump without proper instructions.
FOLLOW INSTRUCTIONS for SAFELY FUELING the engine. Gasoline is flammable and can
explode. Always use caution when handing gasoline.
Keep a fire extinguisher rated "ABC" nearby.
Refuel in a well-ventilated area with the engine off.
Keep refueling area clear of smoking, flames, or sparks, as gasoline fumes can be ignited.
Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and
securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled,
make sure the area is dry before starting the engine.
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CARBON MONOXIDE. The running engine gives off carbon monoxide, a poisonous gas that can
kill you. You CANNOT smell it, see it, or taste it. If you start to feel sick, dizzy, or weak while using
the pump, shut off the engine and get to fresh air RIGHT AWAY. See a doctor. You may have
carbon monoxide poisoning.
OTHER EXHAUST DANGERS. Engine exhaust, some of its constituents and certain vehicle
components contain or emit chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm. Avoid inhalation of exhaust. The muffler becomes very hot
during operation and remains hot after stopping the engine. DO NOT touch the muffler while it is
hot.
Let the engine cool before storing the pump indoors.
See the troubleshooting section of this manual before attempting any repairs. Wear personal
protective equipment such as ANSI Z87.1 compliant safety glasses and follow safety instructions.
Assembly Instructions
⚠WARNING
CHECK and TEST the completed assembly as directed in this manual. Serious injury could result from
water leaks if the pump is improperly assembled. DO NOT MODIFY the pump’s design.
Tools Required for Assembly
Open-end wrenches: S10 and S8
Bolts: M6
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Nuts: M6
Installation Steps
1. Ensure the handle mounting hole fits the base of the mounting holes.
2. Insert the bolt and screw into the nut by hand.
Tighten the nut with an S10 open-end wrench and then tighten the bolt with an S8 open-end wrench.
Before Each Use
Step One: Inspect & Repair
If the pump has been previously used, it must be prepared BEFORE EACH SUBSEQUENT USE.
⚠WARNING
Read instructions below carefully for inspecting and preparing the pump. Damaged or clogged
equipment could result in leaks or uncontrolled spray.
⚠WARNING
IMPORTANT SAFETY RULES
Check oil. Before each use, check the oil level and if it’s low, add oil to the proper level.
Turn off engine. Turn off the engine and remove the spark plug cap before cleaning, inspecting,
or servicing the pump.
Guards/shields. Make sure all guards and shields are replaced after servicing the pump.
Replacement parts. If a part needs replacement, only use parts that meet the manufacturer's
specifications. Replacement parts that do not meet specifications may result in a safety hazard or
poor operation of the pump.
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1. Ensure pump casing is
empty.
Ensure the pump has been thoroughly flushed with fresh water and
drained from any prior use.
2. Clean suction strainer.
Clean the suction strainer of any material residue.
It is important to clean the suction strainer of debris before each use,
to ensure it is not clogged.
3. Inspect and repair.
Inspect and test the pump thoroughly.
a. Inspect fittings for cracks and leaks. Replace all damaged
fittings with original parts.
b. Check to be sure all nuts, bolts, and screws are tight.
c. Check the engine’s oil level (see engine’s owner’s manual).
d. Check for fuel leaks. Any fuel leak is a fire hazard and needs to
be repaired before starting engine.
Step Two: Fueling
⚠WARNING
EXPLOSION HAZARD
Gasoline is highly flammable and explosive. Use extreme care when handling gasoline.
A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if engine is
running or still hot.
Gasoline vapors can ignite if they collect inside an enclosure. Explosion can result.
1. Engine off / cool
The engine must be off and allowed to cool at least two minutes before
adding fuel.
2. Outdoor location
Fill fuel tank outdoors –never indoors.
3. Check engine oil level
Check engine oil level as specified in the engine manual.
4. Remove gas cap
Remove engine gas cap.
5. Add gasoline
Add gasoline through fill opening from a UL-approved container.
Important Safety Instructions:
Use approved container. NEVER pump fuel directly into engine at
gas station. Static charge can build and ignite fuel. Use a UL
approved fuel container to transfer gas to the engine.
Don’t overfill. DO NOT overfill the gas tank. Allow at least 1/2” of
empty space below the fill neck to allow for fuel expansion.
Heat / flames / sparks. Stay away from sources of heat, flame, or
sparks while adding fuel.
6. Spills / splashes
Clean up fuel spills/splashes immediately.
a. Move pump away from spilled fuel.
b. Wipe fuel off engine and wait 5 minutes for excess fuel to
evaporate before starting engine.
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