IST ISTblast DC Series Bedienungsanleitung

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InstructIon manual

2019-01-17

DUST COLLECTOR

SERIE DC/ DCM 100 to 330

Warranty

Safety

Operation

Service Parts

Accessory Information

Registration Form

Shown : DCM type

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

TABLE OF CONTENTS

Page

INTRODUCTION........................................................................................................................................................................................................................................3

NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL............4

USE AND EqUIPMENT MAINTENANCE............................................................................................................................................................................5

GENERAL SAFETY RULES - PERSONALSAFETY - UNIT USE AND...................................................................................................5

PERSONAL SAFETY...........................................................................................................................................................................................................................5

MUFFLER (OPTIONAL).......................................................................................................................................................................................................................6

INSTALL ATION ..........................................................................................................................................................................................................................................6

INSTALLATION (CON’D).....................................................................................................................................................................................................................8

MAINTENANCE ........................................................................................................................................................................................................................................8

MAINTENANCE (CON’D)....................................................................................................................................................................................................................9

SCHEMATIC OF DC/DCM MODEL...........................................................................................................................................................................................10

SCHEMATIC OF INTERIOR OF DCM / DC........................................................................................................................................................................11

SCHEMATIC OF ELECTRIC BOX AND INTERIOR OF DC/DCM.....................................................................................................................12

SPARE PARTS FOR DC 100 / DCM 100............................................................................................................................................................................13

SPARE PARTS FOR DC 160 / DCM 160............................................................................................................................................................................13

SPARE PARTS FOR DC 230 / DCM 230 ..........................................................................................................................................................................14

SPARE PARTS FOR DC 330 / DCM 330 ..........................................................................................................................................................................14

ISTBLAST LIMITED WARRANTY...........................................................................................................................................................................................16

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

INTRODUCTION

Welcome to the ISTblast® family of sandblasting products.This booklet contains helpful information

and acquaints you with the operation and maintenance of your equipment. Please read carefully

and follow our recommendations to assure trouble free operation. If you have any questions, please

do not hesitate to contact your distributor or our technical service.

1. Carefully inspect the shipping carton for any signs of transport damage. The damage to the carton often

indicates possibility of transport damage to the equipment inside.

2. Carefully remove your ISTblast dust collector from the shipping carton and skid.

3. Check your equipment immediately to ensure that it is free of transport damage. Report any transport

damage to the carrier without delay for possible claim procedures. ISTblast is not responsible for damage to

equipment after it leaves our warehouse.

4. Check the equipment received and compare it with the parts you have received. If any parts are missing,

contact the supplier you purchased the equipment from.

Before operating the ISTblast dust collector, read this Instruction Manual completely. All ISTblast products are

engineered and manufactured to the highest performance standards and have been subjected to detail testing

before shipment from the factory.

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

The products described in this material, and the information relating to those products, is intended for

knowledgeable, experienced users of abrasive blasting equipment.

No representation is intended or made as to the suitability of the products described herein for any particular

purpose of application. No representations are intended or made as to the eciency, production rate, or the

useful life of the products described herein.

Any estimate regarding production rates or production nishes are the responsibility of the user and must

be derived solely from the user’s experience and expertise, and must not be based on information in this

material.

The products described in this material may be combined by the user in a variety of ways for purposes

determined solely by the user. No representations are intended or made as to the suitability or engineering

balance of the combination of products determined by the user in his selection, nor as to the compliance

with regulations or standard practice of such combinations of components or products.

It is the responsibility of the knowledgeable, experienced users of the products mentioned in this material to

familiarize themselves with the appropriate laws, regulations and safe practices that apply to these products,

equipment that is connected to these products and materials that may be used with these products.

It is the responsibility of the user to insure that proper training of operators has been performed and a safe

work environment is provided.

Our company is proud to provide a variety of products to the abrasive blasting industry, and we have

condence that the professionals in our industry will utilize their knowledge and expertise in the safe

ecient use of these products.

NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

GENERAL SAFETY RULES

PERSONAL SAFETY

USE AND EqUIPMENT MAINTENANCE

•KEEP WORK AREA CLEAN.

• KEEP CHILDREN AWAY. Do not let visitors come in contact with the equipment. All visitors should

be kept away from the work area.

•GUARD AGAINST ELECTRIC SHOCK. Non-skid footwear is recommended where damp or wet ground

may be encountered. A ground fault circuit interrupter protected power line must be used for these

conditions.

•DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in the moving parts. Wear

protective hair covering to contain long hair.

•USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES or glasses with side shields.

•WEAR A DUST PROOF MASK.

•STAY ALERT. USE YOUR COMMON SENSE. Concentrate on what you are doing. Do not operate the unit

when you are tired or under the inuence of drugs or alcohol.

•DO NOT OVERREACH. Keep proper footing and balance at all times.

•BEFORE CONNECTING THE UNIT to an electric current, make sure that the current is the same as

that indicated on the identication plate of the collector. An electric current higher than indicated

that could seriously injure the user and also damage the collector. If you have any doubts, do not

connect the unit.

•DO NOT FORCE THE EQUIPMENT. It will perform better and more safely if it performs his duties

the way it was designed.

•USE OF ANY OTHER ACCESSORIES not specied in this manual may be dangerous.

•DISCONNECT THE UNIT on its maintenance.

•DO NOT ALTER OR IMPROPERLY USE THE UNIT. These units are precision equipment. Alteration

unspecied or modication can lead to a dangerous situation. Only a qualied technician should

make all repairs (•), whether electrical or mechanical. Contact your nearest repair ISTblast service.

Use only ISTblast original parts, the use of other parts carries a risk.

WARNING

« READ ALL INSTRUCTIONS » Failure to follow the SAFETY RULES identied by a BULLET (•) symbol listed

BELOW and other safety precautions may result in serious personal injury.

« SAVE THESE INSTRUCTIONS »

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

1. Make sure your dust collector is installed level, on a solid surface. Do not put it on a wood floor or

rubber without first giving a grounding.

2. For your dust collector DCM model, an electrical connection is required. Consult an electrician.

3. For dust collectors having the dust barrel option, make sure the barrel is placed under the dust collector

and securely connected to it.

4. For electric motors operating on 3 phases, ensure the rotation will be the same as that indicated by

the arrow red and black on the motor casing.

5. For dust collectors equipped with a muffler option you must install it directly to the air outlet of the

fan. Simply bolt it on the adapter. To ensure right air circulation, it is essential to keep 18 inches of

clearance in front of the air outlet of the muffler.

INSTALLATION

MUFFLER OPTIONAL

Horizontal muffler Vertical muffler

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

INSTALLATION

1. Make sure the equipment is leveled and well grounded. Do not place on a wooden floor or a rubber mat, unless

a ground wire has been installed. Check with a qualified electrician.

2. If your dust collector is a “DC” model (without motor), please go to step 4 “DCM” models, with electric motor,

requires wiring. Check with a qualified electrician.

3. For 3 phases electric motor, make sure that the rotor’s direction is the same as the black and red arrow located

on the motor’s case.

4. For dust collector with the dust collecting drum option, make sure that the drum is properly located under the

dust collector and that it has been correctly secured to it.

5. Sound silencer (muffler) (optional) is to be installed directly to the air outlet on top of the dust collector. Use the

screws included with the silencer adaptor. To allow sufficient air circulation, be sure to have at least 18 inches

of room around air outlet or muffler.

6. The dust collector should be located on a leveled area near the back of the cabinet, at the right side. Attach one

end of the corrugated discharge hose to the outlet of the reclaimer (1) and the other end to the inlet located at

the bottom of the dust collector (2). Secure both ends with the supplied clamps.

7. Connect dust collector power supply cord to standard 120 Volts (DCM 100 model only) and 600 Volts ( DCM 160

/ 230 / 330 models

Outlet

Inlet

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

8. Connect to air supply

All electrical connections to the ISTblast equipment should be made by a qualied electrician and must adhere

to the codes, standards, and procedures specied by the authority having jurisdiction.

The customer is responsible for providing appropriate disconnecting means adjacent to the equipment for

each incoming power circuit.

1. For the rst two weeks of use, you should not shake the dust collector’s bags. This will allow the dust to

create a thin layer on the inside of the bag, increasing the ltering eciency. It also explains why new bags

may leak for the rst hours of use.

2. Bags cleaning

a. For DC 50 dust collector, shake the bags manually with the handle

on the side of the equipment (picture 1).

b. For DC/DCM 100, 160, 230, 330, you need an 80 psi maximum air

supply for the standard, push button, pneumatic dust bag shaker

of your equipment. Your air supply must be coupled to the air inlet

with a ¼ inch male coupling. Just press (more or less 10 times) the

button on the side of the service door (picture 2).

INSTALLATION (CON’D)

MAINTENANCE

Picture 1

Picture 2

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

c. If your dust collector is equipped with the automatic shacker option (part number 601429) 120 volts or

(part number 601427) 600 volts, the action will occur automatically at motor’s shut down

2. Remove dust from the dust collector on a regular basis. Before opening

the door, make sure to have a container under the trap to collect the dust.

(picture 3)

If you are equipped with the dust drum option simply open the lid with the

ring’s lever (picture 4) and empty dust.

3. Never wash dust bags. If you have to clean them, use compressed air only, blowing from the outside to

the inside of the bag (the opposite would clog the bag’s pores an make it unusable). Replace torn bags as

needed. For replacement parts, see diagrams and parts lists at pages 11 to 18.

IMPORTANT : Bag’s shacking should never be done while the electric motor is

running. Always wait for complete stop of electric motor to avoid bag’s tearing.

Picture 3

Picture 4

INSTALLATION (CON’D)

MAINTENANCE

MAINTENANCE (CON’D)

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DC/DCM100 to 330 Dust Collector - Instruction Manual & Parts

SCHEMATIC OF DC/DCM MODEL

Back sideFront side

55A

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