ITEM KLE 5 40x40 LR Betriebsanleitung
Linear Unit KLE 5 40x40 LR
Notes on Use and Installation
2
Linear Unit KLE 5 40x40 LR – installation guide
Contents
Symbols, safety .......................................................................................................................................................................................................3
General safety information ...................................................................................................................................................................................3
Correct use ...............................................................................................................................................................................................................4
Improper use.............................................................................................................................................................................................................4
Product description.................................................................................................................................................................................................4
Technical data .........................................................................................................................................................................................................5
Preparing for installation........................................................................................................................................................................................6
Press-tting the Shafts ...........................................................................................................................................................................................7
Installing the carriage.............................................................................................................................................................................................7
Installing the Timing Belt .......................................................................................................................................................................................8
Installing the Timing-Belt Reverse Unit and drive assembly .........................................................................................................................9
Installing the carriage plate................................................................................................................................................................................ 10
Tensioning the Timing Belt................................................................................................................................................................................. 12
Drive Set ................................................................................................................................................................................................................. 13
Installing Drive Set KLE 5 40x40 AP/WP 40 ................................................................................................................................................ 14
Synchronisation..................................................................................................................................................................................................... 17
Accessories Linear Unit KLE 5 40x40 LR ...................................................................................................................................................... 18
Proximity Switch KLE 6 60x60 - 1NC.............................................................................................................................................. 18
Proximity Switch KLE 6 60x60 - 1NO ............................................................................................................................................. 18
Cover Prole 6 LE, grey similar to RAL 7042 ............................................................................................................................... 18
Prole Fastening Set 5 5/8 60x60 (0.0.718.36)......................................................................................................................... 19
Hand-Wheel D60 D12......................................................................................................................................................................... 19
Dealer conguration and spare parts list........................................................................................................................................................20
Checklist ................................................................................................................................................................................................................. 21
Repair and maintenance .................................................................................................................................................................................... 21
Care and cleaning.................................................................................................................................................................................................22
Disposal .................................................................................................................................................................................................................22
Product development and documentation ....................................................................................................................................................23
3
Linear Unit KLE 5 40x40 LR – installation guide
Symbols, safety
Important information
Observe directions for disposal
Observe directions for disposal
Maintenance
Note! Failure to observe this safety instruction can result in material damage
Warning! Failure to observe this safety instruction is likely to result in material damage, serious injury or death
Caution! Failure to observe this safety instruction can result in material damage, serious injury or death
Caution! Failure to observe this safety instruction can result in material damage or injury
General safety information
The details and information in this guide are provided for the purposes of describing the product and its installation only. This
information does not discharge users from the obligation to conduct their own assessments and checks. It is also important to
bear in mind that our products are subject to a natural process of wear and ageing.
This guide contains important information that will enable you to use the product safely and appropriately. When the product is
sold, rented out or otherwise passed on to another party, this guide must be handed over with it. You must therefore read and
follow the safety instructions set out below.
▪ All work on and with Linear Unit KLE 5 40x40 LR must be performed with “safety rst” in mind.
▪Switch off the power to Linear Unit KLE 5 40x40 LR before carrying out any work on the linear axis.
▪Observe the regulations pertaining to accident prevention and environmental protection that apply in the country and place
of work where the product is being used.
▪Use only item products that are in perfect working order.
▪ Failure to use original spare parts will invalidate the product warranty!
▪Check the product for obvious defects.
▪Use the product only within the performance range described in the technical data.
▪Ensure all the safety equipment associated with the product is present, properly installed and in full working order.
▪Do not alter the position of safety equipment, circumvent it or render it ineffective.
Linear Unit KLE 5 40x40 LR, as described here, corresponds to the state of the art and takes into account the general
principles of safety applicable at the time this guide was published. Nevertheless, failure to observe the safety instructions and
warning notices in this guide may result in personal injury and damage to property. We will assume no liability for any resulting
damage or injury. We reserve the right to make changes that represent technical advances. Keep this guide in a place where
it can be accessed by all users at any time. This general safety information applies to the entire lifecycle of Linear Unit KLE 5
40x40 LR.
4
Linear Unit KLE 5 40x40 LR – installation guide
Correct use
Linear Unit KLE 5 40x40 LR is a component and must only be used in accordance with the technical data and safety
requirements set out in this document. Combining Linear Unit KLE 5 40x40 LR with a motor and controller creates a partly
completed machine as dened in Machinery Directive 2006/42/EC. Internal company requirements and the regulations that
apply in the country where the product is being used must be observed. You must not make any design modications to Linear
Unit KLE 5 40x40 LR yourself. We will assume no liability for any resulting damage or injury. You may only install, operate and
maintain Linear Unit KLE 5 40x40 LR if:
▪Linear Unit KLE 5 40x40 LR has been integrated into its surroundings in a proper and safe manner.
▪You have carefully read and understood the guide.
▪ You are appropriately qualied.
▪You are authorised to do so by your company.
▪You are using only original equipment from the manufacturer.
Linear Unit KLE 5 40x40 LR is designed for indoor use.
Improper use
Improper use is dened as any use of the product for purposes other than those authorised in this guide and under the deni-
tion of correct use. We will assume no liability for any resulting damage or injury.
Product description
Linear Unit KLE 5 40x40 LR with roller guide and dynamic timing-belt drive is designed for operating loads of up to 150N. The
roller elements run from the Timing Belt and are concealed within the prole.
Linear Unit KLE 5 40x40 LR:
LS
L
B
B
SHS
A
Article A [mm] B [mm] s [mm] LS[mm] L [mm] Mass
0.0.710.86
(base unit) 50 60 23.5 140 H+320 1.289 kg
0.0.719.96 1.999 kg/m
H: Stroke
5
Linear Unit KLE 5 40x40 LR – installation guide
Technical data
Maximum stroke: 2800mm
Mass per mm of stroke: 1.999kg/m
Repeatability: 0.1mm
Maximum acceleration: 10m/s²
Maximum speed: 5m/s
Feed: 90mm/revolution
Mounting dimension: 50mm x 40mm
Maximum operating load: 150N
L
x
y
z
Fz
Mz
Fx
Mx
Fy
My
Support
width Lmax at
Fz max [mm]
Support
width Lmax at
Fy max [mm]
Fy max [N] Fz max [N] Mx max
[Nm]
My max
[Nm]
Mz max
[Nm]
Operating
load
Fx max [N]
Linear Unit KLE
5 40x40 LR 1050 1200 250 200 4 8 15 150
Ambient conditions:
Storage temperature: -20°C to +70°C
Relative humidity: 5% to 85%
Linear Unit KLE 5 40x40 LR is intended as a permanent xture to be used in an area that is protected from the weather.
Do not set up or use in close proximity to industrial plants that produce chemical emissions.
Do not install or use in an area that is regularly exposed to high-energy surges such as those caused by presses or heavy
machinery, for example.
In case of doubt regarding resistance to certain chemicals such as test oil, alloyed oils, aggressive cleaning substances,
solvents or brake uid, we advise that you consult your specialist representative.
Consult the manufacturer if using in very salty air.
Deection in Linear Unit KLE 5 40x40 LR should not exceed 1mm over an axis of 1000mm.
6
Linear Unit KLE 5 40x40 LR – installation guide
Preparing for installation
Switch off the power to the system before carrying out any installation, cleaning or maintenance work on Linear Unit KLE 5
40x40 LR.
Preparations for installation:
▪ Total length of Linear Unit KLE 5 40x40 LR [mm]: L = H + 320mm
▪ Length of prole [mm]: LP = H + 200mm
▪ Length of Cover Prole [mm]: LA= LP
▪Shaft D6 [mm]: LW= LP - 2mm
▪Timing Belt [mm]: LZ= 2 x LP +140 mm
▪Stroke [mm]: H
LS
L
B
B
SHS
A
NOTE! Anti-slip aids should be placed underneath the axis during installation.
Safety gloves should be worn when installing the axis.
The rst step is to countersink the core bores on the
end face of Prole 5 40x40 KLE on both sides and give
them an M4x12 thread. The tap should have a helix to
prevent it from canting in the core hole.
The holes and the prole must then be thoroughly
cleaned of shavings.
7
Linear Unit KLE 5 40x40 LR – installation guide
Press-tting the Shafts
The Shafts D6 (0.0.356.01) are pressed into the Support Prole. We recommend using a tool set (0.0.720.58).
Installing the carriage
The carriage is pre-assembled.
There is an extension spring on the bottom of the
carriage, and this must be tensioned.
The safety label is designed to prevent the Hexagon
Socket Head Cap Screws being loosened before instal-
lation, which would release the tension in the spring.
CAUTION! The safety label that covers three Hexagon Socket Head Cap Screws must only be removed after the carriage has
been installed in the prole.
The felt inserts of the End Cap and Lubricating System
are suciently wetted with oil before installation
The felt inserts of the End Cap and Lubricating System
are pressed together carefully when the carriage is in-
serted into the support prole so they are not damaged
by the sharp cut edges of the prole.
CAUTION! Damaging the felt inserts will have a signicant impact on the service life of the Linear Unit.
8
Linear Unit KLE 5 40x40 LR – installation guide
Once the carriage has been pushed into the prole,
remove the safety label. Signicant play can still be felt
on the carriage within the prole.
Loosen the Hexagon Socket Head Cap Screws, which
are now accessible. The tension in the pre-tensioned
spring will start to release, adjusting the two internal
rollers in the prole to eliminate play. Gently moving the
carriage will help this play-free setting up process.
Move the carriage along the entire length of the prole
to check how free of play it is.
Finally, undo the Hexagon Socket Head Cap Screws
fully and remove the carriage plate.
There are two other plates beneath the carriage plate.
These must both also be removed. Only the Dowel Pins
remain in the carriage body.
Installing the Timing Belt
The Timing Belt, which has already been cut to the
calculated length, is pushed into the lower section of
the prole designed for this purpose.
The back of the Timing Belt should face downwards,
with the teeth of the belt facing inwards.
9
Linear Unit KLE 5 40x40 LR – installation guide
Position the Timing Belt so it protrudes evenly to the left and right.
Installing the Timing-Belt Reverse Unit and drive assembly
The Timing-Belt Reverse Unit and drive assembly are installed in the same way.
First screw the prole connecting plate onto the prole
using 2 Button-Head Screws M4x12.
MT=4Nm
Attention must be paid to the alignment of the mount-
ing plate, otherwise the further installation and function
of the Linear Unit will be impacted.
First push the Timing Belt into the bottom of the
Reverse Unit with the teeth pointing inwards, until it
comes out at the top of the Reverse Unit.
10
Linear Unit KLE 5 40x40 LR – installation guide
Then pull the Reverse Unit towards the prole and
attach it to the prole from the inside using Hexagon
Socket Head Cap Screw M5x12.
MT=6Nm
Finally, press the enclosed black cap onto the head
of the screw. This cap serves as an impact buffer and
carriage bumper as required.
TIP! Push the carriage gently against the cap to push it
into place.
Installing the carriage plate
To connect the carriage with the Timing Belt, rst set
back the tension pulley of the Reverse Unit.
Do this by alternately screwing out the two tensioning
screws (M3) until the axis of the Return Pulley is in the
front section of the window.
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