IWAKI PUMPS MD-55F Bedienungsanleitung

Read this manual before use of product

IWAKI Magnetic Drive Pump

MD-55F/-100F type

Instruction Manual

Thank you for selecting an Iwaki MD-55F/-100F type Magnetic Drive

Pump. This instruction manual deals with "Safety Instructions",

"Outline", "Installation", "Operation" and "Maintenance" sections.

Please read through this instruction manual to ensure the opti-

mum performance, safety and service of your pump.

This instruction manual should be kept on hand by the end user

for quick reference.

Contents

Safety Instructions ······················································· 1

Outline 1. Unpacking & Inspection····························· 3

2. Operating principle ·································· 3

3. Identification code···································· 4

4. Specification ·········································· 4

5. Outer dimensions ···································· 5

6. Performance curves ································· 5

7. Overview & Label ···································· 6

8. Part names & Structure······························ 7

Installation 1. Before installation ···································· 8

2. Installation/Piping/Electrical wiring············· 10

Operation 1. Before operation ····································· 15

2. Operation ············································· 15

Maintenance 1. Troubleshooting······································ 18

2. Maintenance & Inspection ························· 18

3. Drainage ·············································· 20

Important Instruction

WARNING

Nonobservance or misapplication of the

contents of “Warning” section could lead to

a serious accident which may result in death.

CAUTION

Nonobservance or misapplication of the

contents of “Caution” section could lead to

personal injury or property damage.

Types of Symbols

Indicates a prohibited action or procedure. Inside or near this cir-

cle, a concrete and practical image of the activity to be avoided is

depicted.

Indicates an important action or procedure which must be per-

formed or carried out without fail. Failure to follow the instruc-

tions herein can lead to malfunction or damage to the pump.

For the Safe and

Correct Handling of the Pump

●"Safety Instruction" section deals with important details about

handling of the product. Before use, read this section carefully for

the prevention of personnel injury or property damage.

●Observe the instructions accompanied with "WARNING" or

"CAUTION" in this manual. These instructions are very impor-

tant for protecting pump users from dangerous situations.

●The symbols on this instruction manual have the following meanings:

Export Restrictions

Technical information contained in this instruction manual might be

treated as controlled technology in your countries, due to agreements

in international regime for export control.

Please be reminded that export license/permission could be required

when this manual is provided, due to export control regulations of your

country.

- 1 -

Power off

Safety Instructions

Prohibited

No modification

No dismantlement

Caution

Wear protectors

WARNING

● Turn off power.

Risk of electrical shock. Dismantling/assem-

bling the pump unit without turning off power

may cause an electrical shock. Before

engaging in any maintenance or inspec-

tion work, be sure to turn off the pump and

related devices.

● Terminate operation.

On sensing any abnormality, stop operation

immediately and inspect/solve problems.

● For specified application only

The use of the pump in any application other

than those clearly specified may result in

injury or damage. Use the pump in a speci-

fied condition.

● No dismantlement/modification

Do not dismantle/modify the pump. We are

not responsible for any accidents or damage

due to modification.

● Wear protective clothing.

Always wear protective clothing such as

safety goggles and protective gloves during

pipework or dismantlement.

● Restriction on operator

The pump should be handled by a qualified

person with a full understanding.

● Specified power only

Do not apply any power other than the

specified one on the nameplate. Otherwise

damage or fire may result.

● Do not wet the pump.

If a liquid spills over electric parts or wires, a

fire or electrical shock may result. Install the

pump in a place free from liquid spillage.

● Ventilation

Poisoning may result when handling a toxic

or odorous liquid. Keep good ventilation in a

work area.

● Countermeasure against efflux

Take protective measures against the acci-

dental efflux caused by pump or pipe break-

age.

● Damaged pumps

Do not use any damaged pump. Using a

damaged pump may lead to an electric leak

or shock.

CAUTION

Prohibited

- 2 -

Safety Instructions

CAUTION CAUTION

Prohibited

● Do not place the pump close to water.

The pump is not dust-/water-proof construc-

tion. The use of the pump in a humid place

or a place where the pump can get wet may

result in an electrical shock or short-circuit.

● Do not run pump dry.

If the pump runs without a liquid, the pump

is damaged by friction heat.

● Do not damage a power cable.

Risk of fire or electrical shock. Do not

scratch, modify, or pull a power cable. The

cable can also be damaged when it is heat-

ed or loaded with a heavy thing.

● Earthing

Risk of electrical shock. Always earth the pump.

●Do not pressurize the pump over the

maximum discharge pressure.

A leak may result from the sealing surface

of O ring, or the pump fails at worst.

●Install an earth leakage breaker.

An electrical failure of the pump may ad-

versely affect related devices. Purchase and

install an earth leakage breaker separately.

● Power cable is not replaceable.

Do not use any damaged power cable for

the prevention of a fire or electrical shock.

The cable is not replaceable, so that the

whole pump unit needs to be replaced when

the cable is damaged.

● Limited operating site and storage

Do not install or store the pump:

1. Where ambient temperature can exceed

40°C or falls below 0°C.

Under a flammable/corrosive atmosphere.

3. Under direct sunlight or rainwater

●Disposal of the used pump

Dispose of any used or damaged pump

in accordance with relevant regulations.

Consult a licensed industrial waste products

disposing company.

● Static electricity

When low electric conductivity liquids such

as ultra-pure water and fluor inactive liquid

(e.g. FluorinertTM) are handled, static elec-

tricity may generate in the pump and may

cause static discharge. Take countermeas-

ures to remove static electricity.

● Fasten the front casing tight

Liquid may leak if front casing xing screws

are loose. Tighten the screws before initial

operation or at intervals.

Caution

Prohibited

Electrical shock

Earthing

Caution

Prohibited

Electrical shock

Prohibited

- 3 -

Before use, check the specification, limitation and hazardous nature

of the pump.

1. Unpacking & Inspection

On unpacking the product, check the following points. If you find

any problems, contact your nearest distributor.

1. Check the information on the

nameplate such as model, discharge

capacity, discharge head and volt-

age to see that the product is deliv-

ered as per order.

2. Check for transit damage, deformation, and loose bolts.

Outline

Inlet

Outlet

Driven magnet

Impeller

Drive magnet

Spindle

2. Operating principle

The MD-F is a compact magnetic drive centrifugal pump with

fluoroplastic and fine ceramic wet ends and is capable of handling

a strong acid and alkali.

The magnetic force between drive and driven magnets rotates the

impeller in the pump chamber, where a liquid is transferred from

the inlet to outlet.

- 4 -

3. Identification code

MD-55F/-100F

MD - 55 F G X K - 01

a b a c d e f

a. Series model

CFRETFE casing material

b. Pump size (motor output)

55(90W)/ 100(260W)

c. Connection

No code : R thread

d. Impeller type

X : Low viscosity

Y : Medium viscosity

e. Purpose

No code : Standard

K : Gold coating

f. Special version

No code : Standard

01-99 : Special design

Outline

4. Specification 50Hz

Model Impeller

type

Connec-

tion size

Max ow

(L/min)

Max

head

(m)

Norm ow Max SG

Motor

Mass

(kg)

Rated

output

(W)

Power

MD-55FX XR1 65 7.8 5.4m-30L/min 1.3 90 1-phase 100V/

1-phase 200V 5.4

MD-55FY Y60 5.4 3.8m-30L/min 2.0

MD-100FX XR1 125 10.5 7.5m-65L/min 1.2 260 1-phase 100V/

3-phase 200V 8.5

MD-100FY Y115 8.5 6m-60L/min 2.0

NOTE:

a. Performance data is based on pumping of clear water at ambient

temperature.

b. The maximum flow is obtained at zero discharge head, and the

maximum head is obtained at the maximum pressure.

c. The maximum specific gravity is obtained at or near the maximum

flow. Note that the limitation varies with a duty point, ambient/

liquid temperature or liquid viscosity.

d. The maximum viscosity at SG.1.0 is up to 30mPa•s for all the models.

e. Allowable liquid temperature range is 0-80°C.

*Note that the liquid temperature range is based on pumping clean

water and it changes with liquid property and operating condi-

tions. Frozen liquid can not be transferred.

f. All the single-phase motors used for the MD-55F/-100F series are

capacitor-run induction motor.

g. See the specification label for information other than that articu-

lated above.

- 5 -

Outline

5. Outer dimensions

MD-55F

MD-100F

(62)

(178)

(63)

(99.3)

(43)

(152)

(58.3)

60 (90)

(39.5)

6. Performance curves

MD-55F/-100F

NOTE: This performance curve is collected when pumping clear

water at ambient temperature under a flooded suction system.

0 25 50 75 100 125 150

Head (m)

Capacity (l/min)

50Hz

MD-100FX

MD-100FY

MD-55FX

MD-55FY

- 6 -

Outline

7. Overview & Label

Motor (drive unit)

Do not wet the

pump and motor

units.

Inlet

Base

Fix the pump securely.

Specification label

Use the pump accord-

ing to the specifica-

tions on the label.

Outlet

Pump unit (Liquid feeding unit)

Not capable of self-priming. Always prime

the pump before operation.

- 7 -

Outline

101

820 19

3 175

9 13 1112 221 14

101

20 12 19 3 5 9

21 14 1113 8 17

8. Part names & Structure

MD-55F

No. Part names Q'ty Materials

MD-55F MD-100F

1Front casing 1CFRETFE

2Bearing 2SiC

3Rear casing 1CFRETFE

5 O ring 1 FKM-A

6Impeller 1CFRETFE

7Shroud 1CFRETFE

8Spindle 1SiC

9Thrust ring 2SiC

11 Driven magnet 1FERRITE

MD-100F

No. Part names Q'ty Materials

MD-55F MD-100F

12 Magnet housing 1Aluminium alloy

13 Drive magnet 1FERRITE

14 Hex socket set screw 2 Steel

15 Hex head bolt 6 Stainless steel

17 Retainer ring 1SUS304

19 Bracket 1FC200

20 Spacer 1Aluminium

21 Hex socket set screw 1(2)* Steel

101 Motor 1 -

*The MD-100F has two hexagon socket set screws.

- 8 -

1. Before Installation

Read through this instruction manual before use. Carry out instal-

lation work with a full understanding.

WARNING

● Risk of electrical shock. Dismantling/assembling

the pump unit without turning off power may cause

an electrical shock. Before engaging in any main-

tenance or inspection work, be sure to turn off the

pump and related devices.

● Electrical work or wiring must be carried out by a

qualified person according to local laws or regula-

tions.

CAUTION

● Do not drop the pump or subject it to strong impact

during installation or transport.

● A strong magnet is inside the pump. Do not bring a

watch or floppy disk which may be adversely affect-

ed by a magnetic force.

● Dropping or subjecting the pump to

strong impact, failure may result.

Handle the pump with care.

● The pump is not capable of self-prim-

ing. Always prime the pump before

operation.

● The motor is not water-/dust-proof. Do

not wet the motor, or it may fail.

● The pump doesn't have an ON-OFF

switch. The pump starts as a power

cable is plugged in.

Installation

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